Graco 16N667, 16P122, 16W104, 17C242, 17C811 Operation - Repair - Parts

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Operation - Repair - Parts

WARNINGWARNINGWARNING

WARNING

Electric Hand-Held Paint Sprayers

- For portable spray applications of architectural paints and coatings only -

- Not approved for use in explosive atmosphere locations -

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

All Models:

Maximum Working Pressure 2000 psi (14 MPa, 138 bar)

Model

16N661  16N662  16N663 

230V

16N667  16P122 

16W104 

17C242  17C811 

3A2854G

Use only water-based materials. Do not use materials which state “FLAMMABLE” on the packaging. For more information about your material, request MSDS from distributor or retailer.

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Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Component Identification . . . . . . . . . . . . . . . . . . . . 6

Using Electrical Cords and Electrical Requirements

Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Extension Cord Requirements . . . . . . . . . . . . . . 7

Common Procedures . . . . . . . . . . . . . . . . . . . . . . . 8

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Prime/Spray Valve . . . . . . . . . . . . . . . . . . . . . . . 8

Follow the Pressure Relief Procedure whenever you

see this symbol. . . . . . . . . . . . . . . . . . . . . . . 8

Pressure Relief Procedure . . . . . . . . . . . . . . . . . 8

Reversible Spray Tip . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Control Knob . . . . . . . . . . . . . . . . . . . . 9

Flexible Suction Tube . . . . . . . . . . . . . . . . . . . . . 9

Overheating Protection . . . . . . . . . . . . . . . . . . . . . 10

Sprayer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Starting a New Job

(or Refilling the Material Cup) . . . . . . . . . . . . 11

Choosing the Correct Tip . . . . . . . . . . . . . . . . . . . 12

Understanding Tip Number . . . . . . . . . . . . . . . . 12

Selecting Tip Hole Size . . . . . . . . . . . . . . . . . . . 12

Choosing Pressure Control Knob Setting . . . . . 12

Install Spray Tip/Guard Assembly (if not installed)

Getting Started with Basic Techniques . . . . . . . . 13

Triggering Sprayer . . . . . . . . . . . . . . . . . . . . . . 13

Aiming Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . 14

Spray Pattern Quality . . . . . . . . . . . . . . . . . . . . 14

Unclogging Spray Tip/Guard Assembly . . . . . . . 14

Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . 15

Flushing Sprayer . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning Sprayer Exterior . . . . . . . . . . . . . . . . . 17

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . 18

Models 16N661, 16N662, 16N663, 16N667,

16P122, 16W104, 17C242, 17Z811 . . . . . . 18

Parts List - 16N661, 16N662, 16N663, 16N667,

16P122, 16W104, 17C242, 17C811 . . . . . . 19

Parts List - Models 16N661, 16N662, 16N663,

16N667, 16P122, 16W104, 17C242, 17C811

(Continued) . . . . . . . . . . . . . . . . . . . . . . . . . 20

Parts List - Models 16N661, 16N662, 16N663,

16N667, 16P122, 16W104, 17C242, 17C811

(Continued) . . . . . . . . . . . . . . . . . . . . . . . . . 21

Inlet Valve Fitting Removal/Service . . . . . . . . . . . 22

Outlet Valve Fitting Repair . . . . . . . . . . . . . . . . . . 23

General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pressure Control Knob . . . . . . . . . . . . . . . . . . . 24

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Troubleshooting Leaks . . . . . . . . . . . . . . . . . . . 28

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Preferred Material Settings Log . . . . . . . . . . . . . . 30

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 32

For the latest information about Graco products,

visit www.graco.eu . . . . . . . . . . . . . . . . . . . 32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Important User Information

Before using your sprayer read this Operation Manual for complete instructions on proper use and safety warnings.

DO NOT RETURN THIS SPRAYER TO THE STORE!

If you experience problems, contact Graco Product Support at www.graco.eu

Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc. This sprayer is designed to provide superior spray performance with water-based architectural paints and coatings. This user information is intended to help you understand the types of materials that can be used with your sprayer.

Before using this equipment, be sure to read and follow the information on your container label and ask for a Material Safety Data Sheet (MSDS) from your supplier. The container label and MSDS will explain the contents of the material and the specific precautions related to it.

Paints, coatings and clean-up materials generally fit into one of the following 2 basic categories:

WATER-BASED: The container label should indicate that the material can be cleaned up with soap and water. Your sprayer is compatible with this type of material. Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach.

FLAMMABLE: This type of material contains flammable solvents such as xylene, toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol, and turpentine. The container label should indicate that this material is FLAMMABLE. This type of material is NOT compatible with your sprayer and CANNOT be used.

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Warnings

WARNINGWARNINGWARNING

WARNING

Extension Cord Conductor

Size (Minimum)

Extension Cord Length

(Maximum)

1.0 mm

15 m (50 ft)

1.5 mm

30 m (100 ft)

2.5 mm

50 m (164 ft)

Warnings

The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either power terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

• This product is for use on a nominal 230 V circuit and has a grounding plug similar to the plug illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounded receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. When using an extension cord, be sure to use a cord large enough to carry the current that your sprayer draws. See chart for appropriate sizes and lengths.

• An undersized extension cord will result in a drop in line voltage and loss of power, overheating, and possible damage to equipment.

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Warnings

WARNINGWARNINGWARNING

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Sprayer generates sparks. Do not spray or flush with flammable liquids.

• Use only water-based materials.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Do not spray or flush with combustible materials near an open flame or sources of ignition.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. Keep sprayer at least 10 in. (25 cm) away from objects while spraying or flushing.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the sprayer at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.

• Check parts for signs of damage. Replace any damaged parts.

• This system is capable of producing 2000 psi. Use replacement parts or accessories that are rated a minimum of 2000 psi.

• Do not carry the tool with a finger on the trigger.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

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Warnings

WARNINGWARNINGWARNING

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Use only in dry locations. Do not expose to water or rain.

• Use in well-lit areas.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

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Component Identification

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Component Identification

A Spray Tip/Guard Assembly

*B Spray Tip Filter (Reverse Threaded)

C Air Vent Valve

D Flexible Suction Tube

E Pump Armor Storage/Startup Tool

F Material Cup Cover and Seal

Pressure Adjustment Knob

(Not available on all units)

H Material Cup Liners (5 included)

J Prime/Spray Valve

K Sprayer Case

L Circuit Reset Button

M Power Cord

N Sprayer Trigger

P Sprayer Trigger Lock

R Outlet Valve Fitting Access

S Sprayer Hook

T Part Number = Model Number

*NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-clockwise) to tighten, turn right (or clockwise) to

loosen.

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Using Electrical Cords and Electrical Requirements

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Using Electrical Cords and Electrical Requirements

Sprayer must be grounded. Grounding reduces the risk

of static and electric shock by providing an escape wire for electrical current due to static build up or in the event of a short circuit.

1. This sprayer requires 220-240 VAC, 50/60 Hz 10A circuit with a grounding receptacle. Never use an outlet that is not grounded.

Power Cord

• Damaged or entangled cords increase the risk of electric shock.

• Do not abuse the sprayer cord.

• Do NOT use the cord for carrying, pulling, or unplugging the sprayer.

• Keep the cord away from heat, oil, sharp edges, and moving parts.

• Do not operate the sprayer with a damaged cord.

Extension Cord Requirements

Only use an extension cord with an undamaged 3-prong plug for 220-240 Vac.

When operating sprayer outdoors, use an extension cord suitable for outdoor use.

2. Do not use sprayer if electrical cord has damaged ground prong.

3. Do not use an extension cord with damaged ground plug.

Recommended extension cords:

•15 m (50 ft) 1.0 mm

•30 m (100 ft) 1.5 mm

•50 m (164 ft) 2.5 mm

NOTE: When using an extension cord, always use a cord coupler or an extension cord with locking plugs to ensure that your sprayer maintains power during operation.

Your extension cord must have an adequate conductor size to be able to carry the current that your sprayer draws. A larger conductor number has a greater capac-

ity than a small one. For example, 7.5 mm has a greater capacity than 1.5 mm

conductor

conductor. An undersized extension cord will result in a drop in line voltage and loss of power, overheating, and possible damage to equipment.

When using more than one extension cord, make sure each individual cord contains at least the minimum conductor size needed. The table below shows the correct size to use depending on extension cord length and conductor size. If you are unsure, it is better to use a larger conductor size than needed. Remember, a larger number indicates a larger conductor size.

Extension Cord Conductor

Size (Minimum)

1.0 mm

1.5 mm

2.5 mm

Extension Cord Length

(Maximum)

15 m (50 ft)

30 m (100 ft)

50 m (164 ft)

4. Smaller gauge or longer extension cords may reduce sprayer performance.

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Common Procedures

Trigger Locked

Trigger Unlocked

(red ring is visible)

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UP position

(For priming and releasing

DOWN position

(Ready to spray)

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pump pressure)

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Common Procedures

Trigger Lock

Always engage the trigger lock when you stop spraying to prevent the sprayer from being triggered accidentally by hand, or if dropped or bumped.

Follow the Pressure Relief Procedure whenever you see this symbol.

Pressure Relief Procedure

Do not operate or spray near children. Do not aim the sprayer at, or spray any person or animal. Keep hands and other body parts away from the discharge. For example, do not try to stop the paint flow with any part of the body.

This sprayer builds up an internal pressure of 2000 psi (14 MPa, 138 bar) during use. Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning, checking, servicing, or transporting equipment to prevent serious injury.

5. Engage trigger lock.

Prime/Spray Valve

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6. Put prime/spray valve UP to release pressure.

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Common Procedures

Spray Tip Forward

(SPRAY position)

Spray Tip Reversed

(UNCLOG position)

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Minimum Pressure Setting

Maximum Pressure Setting

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Reversible Spray Tip

Always perform Pressure Relief Procedure before adjusting spray tip position.

In the event that particles or debris clog the spray tip, this sprayer is designed with a reversible spray tip that can be used to quickly and easily clear the particles and resume spraying as quickly as possible.

• Always point the reversible spray tip forward when spraying.

• When particles or debris get caught in the spray tip, it can be reversed to quickly clean the spray tip.

•See Unclogging Spray/Tip Guard Assembly (page 14) for detailed instructions.

• Thin materials sprayed at high pressure settings may cause the sprayer to enter an operational mode designed to protect it from overheating. This mode is noticeable by the sprayer sounding like it is slowing down and will result ina poor spraying pattern.

To exit this mode, turn pressure control knob down to lowest pressure setting that results in an acceptable spray pattern.

• If spraying in low pressure range, there may not be enough pressure to clear the plug. Turn pressure control knob up to clear the plug.

NOTICE

See Choosing Pressure Control Knob Setting on page 12 for recommendations on the setting for your job.

Flexible Suction Tube

This sprayer comes with a flexible suction tube for multi-directional spraying without adjustment.

To ensure proper function of flexible suction tube, orient flexible suction tube screen end forward (away from trigger) as shown below and push firmly into place.

Pressure Control Knob

(Not available on all units)

NOTE: If the sprayer is angled or tilted too far, the

flexible suction tube will lose contact with the material and the sprayer will stop spraying.

• To reduce overspray, always spray at lowest pressure that results in an acceptable spray pattern.

• Spray test pattern and adjust pressure to get desired coverage.

• With some materials, if pressure is set too low, no material may spray out. Turn pressure control knob up.

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Overheating Protection

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Overheating Protection

The motor has a built-in feature to protect itself from overuse. If the motor stops, the thermal switch has tripped. Do not return sprayer to store. The motor will operate normally after cooling for 20-30 minutes.

For best results, do not spray more than one cup of water through the tip while cleaning. If more flushing is needed, remove the tip from the sprayer.

Sprayer Setup

Use only water-based materials. Do not use materi-

als which state “FLAMMABLE” on the packaging. For more information about your material, request MSDS from distributor or retailer.

Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

2. Put prime/spray valve to UP position, then hold trigger in for 10 seconds.

3. Put prime/spray valve DOWN to spray position.

4. Reverse spray tip to UNCLOG position and trigger sprayer into a waste area for 10 seconds.

NOTICE

Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach. Using these cleaners will cause damage to the sprayer.

This sprayer arrives from the factory with a small amount of test material in the system. It is important

that you flush this material from the sprayer before using it for the first time:

1. Fill material cup with water or compatible solvent, thread onto sprayer and hand tighten.

5. Engage trigger lock and put prime/spray valve UP to release pressure.

6. Unscrew and remove material cup.

7. Disengage trigger lock, hold sprayer slightly above material cup, and pull trigger to discharge fluid from pump.

8. Discard material in cup.

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Starting a New Job (or Refilling the Material Cup)

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Starting a New Job (or Refilling the Material Cup)

1. Engage trigger lock and put prime/spray valve UP to

release pressure.

2. Install material cup liner, fill with material, and thread onto sprayer.

3. To fill sprayer with fluid, disengage trigger lock and trigger sprayer for 10 seconds. Then release trigger and put prime/spray valve DOWN to spray position.

If sprayer fails to prime, try one of the steps below:

1. Use the Pump Armor storage/startup tool to clean the inlet valve fitting. See Storage, page 17.

2. Clean air vent holes. See Shutdown and Cleaning, page 15.

Use a soft brush to clean the black rubber inlet seal. If air vent holes become clogged, use a paper clip to clean the holes.

4. Reverse spray tip to UNCLOG position. Pull trigger and release.

5. Put prime/spray valve UP to release pressure. Then rotate spray tip back to spray position. NOTE: Failure to perform this operation could result in poor spray pattern.

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Choosing the Correct Tip

First digit when doubled = approximate fan width

517 tip has 10 - 12 in. fan width

517 tip has a 0.017 in. hole size

Last two digits = tip hole size in thousands of an inch

CoatingsThinner Thicker

Choosing the Correct Tip

Understanding Tip Number

The last three digits of tip number (i.e.: XXX517) contains information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface being sprayed.

Example: For a 10 - 12 in. (254 - 305 mm) fan width and a 0.017 in (0.43 mm) hole size, order part number XWD517.

Selecting Tip Hole Size

• Tips come in a variety of hole sizes for spraying a range of fluids. The sprayer includes a 0.017 in. (0.43 mm) tip for use in most spraying applications. Use the table below to determine the range of recommended tip hole sizes for each fluid type.

• Consider coating and surface to be sprayed. Make sure to use the best tip hole size for the coating and best fan width for that surface.

• Tip hole size controls flow rate - the amount of paint that comes out of the gun.

HINTS:

• As you spray, the tip wears and enlarges. Starting with a tip hole size smaller than the maximum will allow you to spray within the rated flow capacity of the sprayer.

• Tips wear with use and abrasive paint and need periodic replacement.

• Do not spray with worn spray tips. Poor spray pattern quality will result.

Choosing Pressure Control Knob Setting

Recommendations of a starting point for determining the best set point for your sprayer and particular coating are shown in the table below.

Tip Hole Size

.011 in. (0.28 mm)  .013 in. (0.33 mm)   .015 in. (0.38 mm)    .017 in. (0.43 mm)  

Pressure Control Knob

Setting Number

NOTE: Spraying with the .011 tip at high pressure settings may cause the motor to overheat. Shut down sprayer until

it cools and then spray at a lower setting.

Stains Enamels Primers Interior Paints Exterior Paints

0 - 2 3 - 7 4 - 10 4 - 10 4 - 10

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Install Spray Tip/Guard Assembly (if not installed)

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10 in.

(25 cm)

even finish

thick

thin

uneven

finish

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even finish thin thick thin

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Start Moving

Pull Trigger

Release Trigger

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Install Spray Tip/Guard Assembly (if not installed)

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

1. Engage trigger lock and put prime/spray valve UP to release pressure.

2. Install spray tip filter to spray tip/guard assembly.

NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-clockwise) to install. Turn right (or clockwise) to remove.

Getting Started with Basic Techniques

Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface.

• Hold sprayer 10 in. (25 cm) from surface and aim straight at surface. Tilting sprayer to direct spray angle causes an uneven finish.

• Flex wrist to keep sprayer pointed straight. Fanning sprayer to direct spray at angle causes uneven finish.

NOTE: How fast you move the sprayer will affect spray application. If material is pulsating, you are moving too fast. If material drips, you are moving too slow. See Trouble- shooting, page 25.

NOTICE

Make sure spray tip filter is completely screwed into the spray tip/guard assembly to avoid damage to the filter. Do not use a damaged spray tip filter or poor sprayer performance may result.

Do NOT place hands in front of tip.

3. Screw spray tip/guard assembly onto sprayer. Tighten retaining nut until completely engaged with sprayer. Do not overtighten nut.

NOTICE

The spray tip is a permanently attached to the spray tip/guard assembly. Removal will result in damage.

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Triggering Sprayer

Pull trigger after starting stroke. Release trigger before end of stroke. Sprayer must be moving when trigger is pulled and released.

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Unclogging Spray Tip/Guard Assembly

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BAD PATTERN

GOOD PATTERN

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Aiming Sprayer

Aim spray tip of sprayer at bottom edge of previous stroke, overlapping each stroke by half.

Spray Pattern Quality

A good spray pattern is evenly distributed as it hits the surface. Adjust pressure control knob so pressure is just high enough to spray without “tails”. If tails persist at highest pressure setting, a smaller spray tip is needed to spray the material or material may need to be thinned.

3. Aim sprayer at waste area, disengage trigger lock, and put prime/spray valve DOWN to spray position. Pull trigger to clear clog.

4. Engage trigger lock. Put prime/spray valve UP to release pressure and rotate spray tip back to SPRAY position.

5. Disengage trigger lock, put prime/spray valve DOWN to spray position, and resume spraying.

Unclogging Spray Tip/Guard Assembly

1. To unclog spray tip clog, engage trigger lock and put prime/spray valve UP to release pressure.

2. Reverse spray tip to UNCLOG position. Turn pressure

control knob to maximum pressure setting.

6. If spray tip is still clogged, you may have to repeat steps 1 - 5 and rotate the spray tip from SPRAY to UNCLOG several times. Repeat step 1 to release pressure, remove and clean spray tip filter, or replace with new spray tip assembly.

NOTE: Spray tip filter assembly is reverse-threaded: Turn left (or counter-clockwise) to install. Turn right (or clockwise) to remove.

NOTICE

Make sure spray tip filter is completely screwed into the spray tip/guard assembly to avoid damage to the filter. Do not use a damaged spray tip filter or poor sprayer performance may result.

7. When obstruction is cleared, engage trigger lock and rotate spray tip back to SPRAY position.

14 3A2854G

Page 15

Shutdown and Cleaning

ti18912a

ti16700a

ti19034a

ti18952a

ti18859a

ti19035a

ti19463a

ti15017a

Shutdown and Cleaning

For best results, do not spray more than one cup of water through the tip while cleaning. If more flushing is needed, remove the tip from the sprayer.

NOTICE

Failure to properly clean sprayer after each use will result in hardened materials, damage to the sprayer, and the warranty will no longer be valid.

Flushing Sprayer

Use only water-based materials. Do not use materials

which state “FLAMMABLE” on the packaging. For more information about your material, request MSDS from distributor or retailer.

Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

3. Remove flexible suction tube as shown below.

NOTICE

When removing flexible suction tube from sprayer, make sure to pull directly on top fitting of flexible suction tube. The tube will become damaged if pulled from bottom or on flexible portion.

4. Use screwdriver to pry flexible suction tube strainer from flexible suction tube.

5. Clean flexible suction tube and suction tube strainer

with water (or flushing fluid) and a brush every time you flush the sprayer. Reconnect flexible suction tube and suction tube strainer and orient as shown.

NOTICE

Protect the internal parts of this sprayer from water.

Do not submerge the sprayer in cleaning fluid. Openings in shroud allow cooling of mechanical parts and electronics inside. If water or cleaning fluid gets into these openings, the sprayer could malfunction or become permanently damaged.

1. Engage trigger lock and pull prime/spray valve UP to release pressure.

6. Clean material cup if not using a liner, and fill with water or appropriate flushing fluid.

2. Remove material cup and return excess material to proper container. If used, properly dispose the material cup liner.

3A2854G 15

Page 16

Shutdown and Cleaning

ti18920a

ti18913a

ti16716a

ti18912a

ti14995a

ti14991a

ti18913a

ti14777a

ti15425a

ti16701a

ti15012a

ti18926a

ti18912a

ti16700a

ti17323a

ti17326a

ti15703a

ti15547a

ti15705a

7. Reconnect material cup and shake sprayer to move clean water around and clean all areas inside of cup.

8. Disconnect trigger lock and trigger sprayer for approximately 15 seconds. Engage trigger lock.

9. Discard contaminated fluid and refill with appropriate flushing fluid.

To avoid serious injury or damage to equipment, do not expose the sprayer electronics to flushing solvents. Keep sprayer at least 10 in. (25 cm) above the rim of the container when flushing.

Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. When flushing with solvents, always ground the sprayer and waste container.

13. Engage trigger lock and put prime/spray valve UP to release pressure.

10. Disengage trigger lock, reverse spray tip to UNCLOG position, and pull trigger for 5 seconds to prime sprayer.

11. Put prime/spray valve DOWN to spray position. Trigger sprayer into waste area until no paint appears in water or flushing fluid.

IMPORTANT! For best results, do not spray more than one cup of water through the tip while cleaning. If more flushing is needed, remove the tip from the sprayer.

NOTE: Air vent holes or the air vent valve (as your model is equipped) allow air to flow into the material cup while spraying to prevent loss of fluid flow.

14. Remove material cup and discard used fluid. Use a soft brush to clean the black rubber inlet seal. If vent holes become clogged, use a paper clip to clear the holes.

15. Remove spray tip/guard assembly and clean with water or flushing fluid. A soft brush can be used to loosen and remove dried material if needed.

12. If sprayer is not completely clean, repeat steps 4-9.

16 3A2854G

NOTICE

The spray tip is permanently attached to the guard. Removing the spray tip from the guard will result in damage to the spray tip/guard assembly. Do not store spray tip/guard assembly or flexible suction tube in solvent other than mineral spirits. Damage to parts may occur.

Page 17

Storage

ti18922a

ti16700a

ti18916a

ti19034a

ti18067a

ti19424a

ti18066a

ti16700a

ti18069a

ti16701a

ti19423a

ti18915a

ti18921a

Cleaning Sprayer Exterior

• Wipe paint off outside of sprayer using a soft cloth moistened with water or flushing fluid. Do NOT submerge the sprayer.

Storage

3. Hold sprayer upside-down over a waste container.

4. Insert Pump Armor nozzle over material inlet and push firmly until it stops. Squeeze cleaning bottle until Pump Armor flows out drain tube.

5. Remove Pump Armor nozzle and replace child-resistent cap and tighten securely for storage.

NOTICE

Failure to store sprayer with Pump Armor will result in operational problems the next time you spray. Always circulate Pump Armor through the sprayer after cleaning. Water left in the sprayer will corrode and dam-

age the pump.

1. Lift valve UP to the prime position. Remove material cup and flexible suction tube.

2. Remove child-resistent cap. Thread nozzle onto Pump Armor bottle. NOTE: For best results, make sure bottle is full.

6. Attach flexible suction tube and material cup. Push valve DOWN to spray position.

7. Store sprayer indoors in a cool, dry place. Store in an upright position only. Never store sprayer with material in the cup.

3A2854G 17

Page 18

Replacement Parts

1717

ti21562b

Replacement Parts

Models 16N661, 16N662, 16N663, 16N667, 16P122, 16W104, 17C242, 17Z811

18 3A2854G

Page 19

Replacement Parts

Parts List - 16N661, 16N662, 16N663, 16N667, 16P122, 16W104, 17C242, 17C811

If you have this model sprayer

Ref.

(model number is the same as the part number,

which is below the handle)

1 All models 243103 Pump Armor (32 oz) 2 Model 16N667, 17C811 16M816 Startup/Storage Kit

Models 16N661, 16N662, 16N663, 16P122, 16W104, 17C242

3 Model 16N667, 17C811 24F078 Blue Storage Case (Not included with all models)

Models 16N663, 16P122 16P463 Black Storage Case (Not included with all models)

5 Model 16N667, 17C811 PST211 211 Spray Tip/Guard Assembly

Model 16N667, 17C811 PST213 213 Spray Tip/Guard Assembly Model 16N667, 17C811 PST315 315 Spray Tip/Guard Assembly Model 16N667, 17C811 PST411 411 Spray Tip/Guard Assembly Model 16N667, 17C811 PST413 413 Spray Tip/Guard Assembly Model 16N667, 17C811 PST515 515 Spray Tip/Guard Assembly (included with model 16N667,

Model 16N667, 17C811 PST517 517 Spray Tip/Guard Assembly

6 All models 24E376 1 pack Spray Tip Filter

All models 24F039 3 pack Spray Tip Filter

7 All models 108195 Needle Assembly O-ring 8 Models 16N661, 16N662, 16N663, 16P122,

16W104, 17C242 Model 16N667, 17C811 262437 Needle Assembly Kit: includes parts 7 (qty. 2), 8

9 All models 115478 Screw 10 All models 16M867 Complete Pump Assembly w/Adjustable Prime/Spray Valve:

All models 16T447 Pump Housing Only: includes parts 10, 20, 26, 27, 44, 55

11 All models 262602 Inlet valve Repair Kit; includes 11, 12, 13 12 All models 262602 Inlet valve Repair Kit; includes 11, 12, 13 13 All models 262602 Inlet valve Repair Kit; includes 11, 12, 13 14 All models 109576 O-ring 15 All models 119790 O-ring 16 All models 16P151 Inlet/Outlet Valve Repair Kit: includes parts 11-17, 24 17 All models 106553 Suction Tube O-ring 18 Models 16N663, 16P122 16P465 Enclosure Replacement Kit:

Model 16N662 16P466 Enclosure Replacement Kit:

Models 16N661, 16N667, 16W104, 17C242, 17C811

19 Models 16N663, 16P122 16P465 Enclosure Replacement Kit:

Model 16N662 16P466 Enclosure Replacement Kit:

Models 16N661, 16N667, 16W104, 17C242,

17C811 20 All models 16E403 Sprayer Cup Seal 21 All models 16P121 Flexible Suction Tube Kit: includes parts 17 (qty. 2), 21, 22 22 All models 16N522 Flexible Suction Tube Strainer

Order Part

Number:

16P358 Startup/Storage Kit

17C811)

262438 Needle Assembly Kit: includes parts 7 (qty. 2), 8

includes parts 10, 11-17, 20, 24-28, 44, 55

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

16P473 Enclosure Replacement Kit:

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

16P473 Enclosure Replacement Kit:

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

(Parts List continues on next page)

Description

3A2854G 19

Page 20

Replacement Parts

Parts List - Models 16N661, 16N662, 16N663, 16N667, 16P122, 16W104, 17C242, 17C811 (Continued)

If you have this model sprayer

Ref.

23 Models 16N661, 16N662, 16W104, 17C242 24E374 32 oz Material Cup: includes parts 23, 51, 52

24 All models 16P151 Inlet/Outlet Valve Repair Kit: includes parts 11-17, 24 25 All models 16M873 Adjustable Prime/Spray Valve Repair Kit: includes 25, 42-45 26 All models 16M867 Complete Pump Assembly w/Adjustable Prime/Spray Valve:

27 All models 16M867 Complete Pump Assembly w/Adjustable Prime/Spray Valve:

28 All models 16M864 Reciprocator Assembly Kit: includes parts 20, 28, 44, 55 29 All models 115263 Motor Mount Screw 30 All models 16M925 Drive Housing Assembly Kit:

31 Models 16N661, 16N662, 17C242 16P427 Motor/Control Board Kit:

32 Models 16N663, 16P122 16P465 Enclosure Replacement Kit:

33 All models 16P666 Switch Kit: includes parts 20, 33, 44, 55 34 Models 16N663, 16P122 16P465 Enclosure Replacement Kit:

35 All models 16F636 Made in USA Label 36 All models 16C936 Outlet Valve Access Plug 37 Models 16N663, 16P122 16P465 Enclosure Replacement Kit:

38 All models 119236 Enclosure Screw 40 Model 16N661 16P153 Side Brand Label

(model number is the same as the part number,

which is below the handle)

Models 16N661, 16N662, 16W104, 17C242 24E375 48 oz Material Cup: includes parts 23, 51, 52 Models 16N663, 16P122, 16N667, 17C811 16D560 32 oz Material Cup: includes parts 23, 51, 52 Models 16N663, 16P122, 16N667, 17C811 16D561 48 oz Material Cup: includes parts 23, 51, 52

All models 16T447 Pump Housing Only: includes parts 10, 20, 26, 27, 44, 55

Model 16N667, 17C811 16T445 Motor/Control Board Kit: Models 16N663, 16P122 24T887 Model 16W104 24W362

Model 16N662 16P466 Enclosure Replacement Kit:

Models 16N661, 16N667, 16W104,17C242, 17C811

Model 16N662 16P466 Enclosure Replacement Kit:

Models 16N661, 16N667, 16W104, 17C242, 17C811

Model 16N662 16P466 Enclosure Replacement Kit:

Models 16N661, 16N667, 16W104, 17C242, 17C811

Model 16N662 16P155 Side Brand Label Model 16N663 16P156 Side Brand Label Model 16N667 16P158 Side Brand Label Model 16W104 16N558 Side Brand Label Model 17C242 17C446 Side Brand Label Model 17C811 17C876 Side Brand Label

Order Part

Number:

includes parts 10-20, 24-28, 44, 49, 55

includes parts 10, 11-17, 20, 24-28, 44, 49, 55

includes parts 9 (qty. 4), 20, 29 (qty. 2), 30, 44, 55, 58

includes parts 20, 29 (qty. 2), 31, 33, 34, 44, 50, 55, 58

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

16P473 Enclosure Replacement Kit:

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

16P473 Enclosure Replacement Kit:

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

16P473 Enclosure Replacement Kit:

includes parts 20, 32, 34-37, 38 (qty. 10), 39, 44, 55

(Parts List continues on next page)

Description

20 3A2854G

Page 21

Replacement Parts

Parts List - Models 16N661, 16N662, 16N663, 16N667, 16P122, 16W104, 17C242, 17C811 (Continued)

If you have this model sprayer

Ref.

41 Model 16N661 16P152 Front Brand Label

42 All models 16M873 Adjustable Prime/Spray Valve Repair Kit: includes parts 25, 42-45 43 All models 16M873 Adjustable Prime/Spray Valve Repair Kit: includes parts 25, 42-45 44 All models 119956 Pin 45 All models 262604 Prime Valve Handle: includes parts 44, 45 47 All models 16N448 Pressure Adjust Stop 50 Models 16N661, 16N662,17C242 16P427 Motor/Control Board Kit:

51 All models 24D425 Material Cup Cover: includes parts 51, 52 52 All models 16C650 Seal for Material Cup 53 All models 16D562 Cup Liner Replacement (10 pack) 54 All models 24E377 Shoulder Strap 55 All models 16M945 Enclosure Clip 58 All models 115498 Ground Screw 59 Models: 16N663, 16N667, 17C811 16R892 Cup Lip Brand Label 60 All models 16R889 Pressure Control Label 61 Models 16N661, 16N662, 16N663, 16P122,

60 All models 16R889 Pressure Control Label

Not Shown

(model number is the same as the part number,

which is below the handle)

Model 16N662 16P154 Front Brand Label

Models 16N663, 16N667, 16W104, 17C811 16P162 Front Brand Label

Model 17C242 17C445 Front Brand Label

Model 16W104 24W362

Model 16N667, 17C811 16T445 Motor/Control Board Kit with 230 Vac 15 ft (4.5 m) cord:

Models 16N663, 16P122 24T887

16W104, 17C242

Models 16N661, 16N662, 16N663, 16P122,

16W104, 17C242

Models 16N661, 16N662, 16N663, 16P122,

16W104. 17C242

Models 16N661, 16N662, 16N663, 16P122,

16W104, 17C242

Order Part

Number:

includes parts 20, 29 (qty. 2), 31, 33, 34, 44, 50, 55, 58

NAR311 311 Spray Tip/Guard Assembly

NAR315 315 Spray Tip/Guard Assembly

XWD515 515 Spray Tip/Guard Assembly

(included with models 16N661, 16N662, 16W104)

XWD517 517 Spray Tip/Guard Assembly

(included with models 16N663, 16P122)

24E609 Warning Labels Replacement Kits ENG/FRE/SPA 24E554 Warning Labels Replacement Kits Europe Multi-Language

(23 Total)

16P004 Warning Labels Replacement Kits CHI/JAP/KOR

Description

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

3A2854G 21

Page 22

Inlet Valve Fitting Removal/Service

ti18912a

ti16700a

ti18930a

ti15505b

ti18929a

ti15502b

ti15500a

ti15537b

Inlet Valve Fitting Removal/Service

Move sprayer to a non-hazardous area before servicing.

1. Engage trigger lock and pull prime/spray valve UP to release pressure.

4. Clean as much excess material from inlet cavity as possible. Make sure you also clean spring (a), inlet valve (b), o-ring (c), and top of inlet valve fitting (d).

5. Use a thin wire less than 1/16 in. (such as a paper clip) to check that the outlet valve fitting moves freely. If valve does not move freely, perform Outlet Valve

Fitting Repair, page 23.

Installation

NOTE: Before installing, make sure o-ring (c) is installed

on poppet valve (b). A needle-nose pliers may also be used to install parts A - C.

1. Place poppet valve (b) with spring (a) on top of inlet

valve fitting (d). Push inlet fitting up into pump cavity.

2. Remove material cup, flexible suction tube, and unplug.

NOTICE

When removing flexible suction tube from sprayer, make sure to pull directly on top fitting of flexible suction tube. Flexible suction tube will become damaged if pulled from bottom or on flexible portion.

3. Hold sprayer upside-down and use wrench to loosen and remove inlet valve fitting, inlet valve, and spring.

2. Hold inlet in place and turn sprayer upside-down. Remove inlet valve fitting and visually check to see that inlet valve has seated correctly.

3. Replace inlet fitting and use wrench to tighten to 10 ft-lb (14 N•m).

NOTICE

Do NOT over-tighten inlet valve fitting. Damage to the equipment will occur.

4. Use a pencil or thin rod to lightly push on inlet valve to make sure it moves up and down freely. Perform Start-

ing New Job procedure, page 11.

NOTE: Make sure the spring also comes out. Use nee-

dle-nose pliers to remove if needed. Inlet cavity should be completely empty (as shown below).

22 3A2854G

Page 23

Outlet Valve Fitting Repair

ti18912a ti16700a

ti15503a

ti15506a

ti15506b

ti15508a

ti15508b

ti15507a

Move sprayer to a non-hazardous area before servicing.

NOTE: Before doing any repair to pump, perform Flushing Sprayer procedure, page 15.

Outlet Valve Fitting Repair

4. Use tool (supplied) to loosen and remove outlet valve fitting. Make sure old o-ring, seat, outlet valve, and spring are out of pump outlet cavity.

Installation

Removal

1. Engage trigger lock and pull prime/spray valve UP to release pressure.

2. Unplug sprayer.

3. Remove outlet valve fitting access plug.

1. Screw outlet valve fitting into threads. Use tool (supplied) and tighten to 8 ft-lb (11 N•m).

2. Press outlet valve fitting access plug.

3A2854G 23

Page 24

General Service

230 Vac Corded Models

ti19828a

ti17036a

1/8 in. (.30 cm)

ti19716a

ti19717a

ti19713a

ti19712a

General Service

See manual 3A1884 (available at www.graco.com) for complete instructions on properly servicing your sprayer.

If you have opened the sprayer clamshell and do not have access to manual 3A1884, follow the instructions below to reduce the risk of errors when assembling the sprayer clamshell.

Wiring

Align switch in enclosure, install control board, and route wires as shown below. NOTE: Make sure wires will not be pinched when enclosure halves are put together.

4. Position pressure control knob in fully clockwise position and press firmly onto retainer.

NOTE: You may have to rotate pressure control knob slightly counter-clockwise to fully engage pressure control knob with retainer.

5. Install washer onto pressure control knob.

6. Install valve handle onto stem.

7. Insert pin into valve handle. Use pliers to press pin into hole.

Pressure Control Knob

1. Use the pressure control knob as a tool to rotate retainer fully clockwise (there should be no gap between retainer teeth and metal valve housing).

NOTE: You may occasionally have to remove, rotate, and reposition pressure control knob due to stop feature molded into back of knob.

2. Rotate retainer back (counter-clockwise) until the first instance that the line and mark are aligned.

3. The valve retainer should now protrude approximately 1/8 in. (.30 cm) out from metal valve housing. Your prime/spray valve is now calibrated.

NOTE: If pin does not assemble, repeat steps 3 - 6 to ensure pressure control is fully engaged with retainer.

IMPORTANT!

After assembly is complete, perform the following steps to verify proper operation. If sprayer fails one of the steps, repeat Pressure Control Knob procedure.

• Verify proper trigger lock operation. Slide trigger lock into “locked” and “unlocked” position and pull trigger. Trigger should not move in locked position and sprayer should run in unlocked position.

• Visually inspect for gaps between enclosure halves. A gap larger than 1/32 in. could be caused by a pinched wire. If disassembly and inspection indicates that no wire has been pinched, carefully reassemble and repeat verification steps.

• Cordless Sprayers: Verify that battery freely slides onto sprayer terminals and is locked when fully engaged.

• Verify belt hook operation (if applicable) by sliding hook completely out and back inside.

• Fill material cup with water and verify unit primes and sprays. Follow setup instructions in sprayer operation manual for proper priming and spraying procedure.

• Rotate pressure control knob to make sure it can rotate fully in both directions.

24 3A2854G

Page 25

Troubleshooting

Problem Cause Solution

Sprayer makes no sound when trigger is pulled

Sprayer makes sound but no material is sprayed when trigger is pulled

Trigger is locked. Disengage trigger lock. See page 8.

Power supply. Verify power to sprayer.

Motor has overheated. Wait 20-30 minutes for motor to cool.

Sprayer circuit breaker has interrupted power. Push and hold Circuit Reset Button (page 6) to

Sprayer is not primed. Prime the pump. See Starting a New Job (or Refill-

Prime/spray valve is in UP position. Put valve DOWN to spray position.

Flexible suction tube is missing or improperly installed.

Flexible suction tube strainer or vent valve or vent holes are clogged.

Flexible suction tube o-rings are damaged or missing.

Flexible suction tube damaged. Replace flexible suction tube.

Spray tip is not in SPRAY position. Turn spray tip to SPRAY position.

Spray tip is clogged. See Unclogging Spray Tip/Guard

Spray tip filter is clogged. Remove and clean spray tip filter. See Unclogging

Pressure control knob is too low. Turn pressure control knob up.

Sprayer has been tilted too far and suction tube has lost contact with material.

No or low material in material cup. Refill material cup with material and prime the pump.

Inlet valve is stuck from material residue left in sprayer.

Pump is clogged, frozen, or has debris inside. See Outlet Valve Fitting Repair, page 23 and Inlet

Material is leaking from hole in front of sprayer. Replace needle assembly.

Troubleshooting

Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center.

restore power to sprayer.

ing the Material Cup), page 11.

Use pump access armor storage/startup tool to clear pump of debris. See Storage, page 17.

Clean air vent holes or the air vent valve as your model is equipped. See Shutdown and Cleaning, page 15.

Make sure flexible suction tube is properly installed.

See Shutdown and Cleaning, page 15.

Replace flexible suction tube o-rings.

Assembly, page 14.

Spray Tip/Guard Assembly, page 14.

Make sure material cup is filled with material. Rotate flexible suction tube, page 9. Do not tilt the material cup too far. Prime the pump. See Starting a new Job (or Refilling the Material Cup), page 11.

Use pump access armor storage/startup tool to clear pump of debris. See Storage, page 17. If unsuccessful, see Inlet Valve Removal/Service, page 22.

Valve Removal/Service, page 22.

3A2854G 25

Page 26

Troubleshooting

ti15526a

Problem Cause Solution

Sprayer sprays with poor results Spray tip is partially clogged See Unclogging Spray Tip/Guard Assembly,

page 14.

Spray tip is not in correct position Rotate spray tip to SPRAY position.

Incorrect spray tip for application of material.

See Reversible Spray Tip Selection Chart, page

12.

Spray tip filter is partially clogged or damaged. Clean or replace spray tip filter. See page 14.

Flexible suction tube strainer is partially

Clean or replace flexible suction tube. See page 15.

clogged.

Spray tip is worn or damaged Replace spray tip. See Install Spray Tip/Guard

Assembly, page 13.

Material being sprayed is aerated because it was shaken.

Do NOT shake material. Stir the material or check the manufacturer’s recommendation for the material being sprayed.

Pressure control knob is too low. Turn up pressure control knob.

Material being sprayed is too cold to spray. Warm material.

Inlet or outlet valve fittings are worn. See Outlet Valve Fitting Repair, page 23 and Inlet

Valve Removal/Service, page 22.

Paint leaks from sprayer trigger area. Pump has reached its maximum life. Replace pump.

Spray Pattern Diagnostics

Problem Cause Solution

Spray pattern is pulsating: Operator is moving too fast while spraying. Slow speed of movement.

Spray tip or spray tip filter is clogged. Unclog spray tip or clean spray tip filter, page 14.

Spray pattern has tails: Pressure control knob is too low. Turn up pressure control knob.

Incorrect spray tip for application of material.

Material not compatible with sprayer. Switch material.

Inlet or outlet valve fittings are worn. See Outlet Valve Fitting Repair, page 23 and Inlet

Spray pattern has dripping: Sprayer is moving too slow for material. Move sprayer faster while spraying.

Sprayer is too close to target surface. Move sprayer away from surface 10 in. (25 cm)

Holding trigger while changing spray direction.

Incorrect spray tip for application of material.

Pressure control knob is too high. Turn down pressure control knob.

Spray tip is worn or damaged. Replace spray tip. See Install Spray Tip/Guard

See Reversible Spray Tip Selection Chart, page 12.

Valve Removal/Service, page 22.

Release trigger when changing directions.

See Reversible Spray Tip Selection Chart, page 12.

Assembly, page 13.

26 3A2854G

Page 27

Troubleshooting

ti15523a

ti15527a

ti15525a

ti15552a

Problem Cause Solution

Spray pattern is too narrow: Sprayer is too close to target surface. Move sprayer away from surface 10 in. (25 cm)

Incorrect spray tip for application of material. See Reversible Spray Tip Selection Chart, page 12.

Spray tip is worn or damaged. Replace spray tip. See Install Spray Tip/Guard

Assembly, page 13.

Spray pattern is too wide: Sprayer is too far away from target surface. Move sprayer closer to surface.

Incorrect spray tip for application of material. See Reversible Spray Tip Selection Chart, page 12.

Spray pattern “spits” at the end or beginning:

Spray tip continues to drip or ooze material after trigger is released:

Excess material has accumulated on spray

See Shutdown and Cleaning, page 15.

tip/guard assembly.

Spray tip filter is partially clogged or damaged. Clean or replace spray tip filter. See page 14.

Spray tip/guard assembly not threaded completely

See Install Spray Tip/Guard Assembly, page 13.

onto sprayer.

Seat is worn. Replace spray tip.

Needle assembly is worn out. Replace needle assembly.

Spray tip filter is partially clogged or damaged. Clean or replace spray tip filter. See page 14.

Spray tip/guard assembly not threaded completely

See Install Spray Tip/Guard Assembly, page 13.

onto sprayer.

Seat is worn. Replace spray tip/guard assembly.

3A2854G 27

Page 28

Troubleshooting

Point C

Points D

Point B

Points A

ti19436a

Troubleshooting Leaks

Problem Cause Solution

Sprayer is leaking fluid at Points A Spray/tip guard assembly is loose. Tighten spray/tip guard assembly.

O-ring inside needle assembly is worn out.

Sprayer is leaking fluid at Point B O-ring on rear of needle assembly is

worn out.

If 3 solutions above do not stop the leaking, replace needle assembly kit.

Sprayer is leaking fluid at Point C Prime/spray valve assembly is worn

Sprayer is leaking fluid at Points D Pump is worn out. Replace bare or complete pump

out.

Replace o-ring (108195).

Replace prime/spray valve assembly.

housing assembly

28 3A2854G

Page 29

Technical Data

Hand-Held Sprayer (Models: 16N661, 16N662, 16N663, 16N667, 16P122, 16W104)

U.S. (Customary) Metric

Maximum Amperage 2 Amps 2 Amps

Adjustable Pressure Range 1000 - 2000 psi 7 - 14 MPa, 69 - 138 bar

Fixed Pressure 1300 psi 9.9 MPa, 89.6 bar

Maximum Working Pressure 2000 psi 14 MPa, 138 bar

Weight 6.04 lb

6.86 lb (15 ft cord)

Dimensions:

Length 12.75 in. 32.4 cm

Width 5.5 in. 14.0 cm

Height 10.75 in. 27.3 cm

Storage Temperature Range  32° to 113° F 0° to 45° C Operating Temperature Range  40° to 90° F 4° to 32° C

Storage Humidity Range 0% to 95% relative humidity,

non-condensing

Sound Pressure Level 70.5 dBa† (for sound power level,

add 81.5 dBa)

Vibration Level Acceleration

Power Cord 18 AWG, 3-wire, 18 in.

Electrical Power Requirement 220/240 Vac, 50 Hz, 10A, 1 phase 220/240 Vac, 50 Hz, 10A, 1 phase

Less than 2.2 feet/s

18 AWG, 3-wire, 15 ft

Less than 0.67 m/s2††

2.74 kg

3.11 kg (4.6 m cord)

0% to 95% relative humidity, non-condensing

70.5 dBa† (for sound power level, add 81.5 dBa)

1.0 mm

, 3-wire, 46 cm

, 3-wire, 4.6 m

 Pump damage will occur if fluid freezes in pump.  Damage to plastic parts may result if impact occurs in low temperature conditions.  Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.

† per ISO 3744 measured at 3.3 feet (1m)

†† per ISO 5349, no load condition

3A2854G 29

Page 30

Preferred Material Settings Log

EXAMPLE

Preferred Material Settings Log

Date

03/24/2011 Crown molding Water-based NAR311

Item

Sprayed

Material

Sprayed

Spray

Tip

Pressure Setting

(Mark Dial)

30 3A2854G

Page 31

Notes

3A2854G 31

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Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 3A2854

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revised G September 2014

Graco 16N667, 16P122, 16W104, 17C242, 17C811 Operation - Repair - Parts

Specifications and Main Features

Frequently Asked Questions

User Manual