Graco Magnum X5, Magnum X7, Magnum ProX9, 16J751, 16W123 User Manual

...
Operation
Models 16J750, 16J751, 16W123
IMPORTANT SAFETY INSTRUCTIONS
See page 3 for model series information including dispense rate, recommended hose length, guns, and maximum working pressure.
FIRE AND EXPLOSION HAZARD:
Do not spray or clean
with flammable materials. Use water-based materials only.
WARNING
ti22084a
ti22085a
ti22143a
Magnum X7
Model: 16J751
Series B
Magnum ProX9 Model: 16W123
Series A
Magnum X5
Model: 16J750
Series B
332689D
Magnum X5, X7, ProX9 Airless Sprayer
For portable spray applications of architectural paints and coatings
EN
Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification X5 . . . . . . . . . . . . . . . . . 8
Component Identification X7 and ProX9 . . . . . . . 10
Grounding and Electric Requirements . . . . . . . . 12
Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pressure Relief Procedure . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Prime and Flush Storage Fluid. . . . . . . . . . . . . 14
Install Tip and Guard on Gun . . . . . . . . . . . . . . 16
Spraying Techniques . . . . . . . . . . . . . . . . . . . . 17
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . 17
Triggering Gun . . . . . . . . . . . . . . . . . . . . . . . . . 17
Aiming Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unclogging Spray Tip . . . . . . . . . . . . . . . . . . . . 18
Choosing the Correct Tip . . . . . . . . . . . . . . . . . 19
Reversible Tip Selection Chart . . . . . . . . . . . . . 19
Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . 20
Pail Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning InstaClean™ Fluid Filter
(ProX9 Only) . . . . . . . . . . . . . . . . . . . . . . . . 24
Cleaning Gun . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Short Term Storage . . . . . . . . . . . . . . . . . . . . . 25
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance and Service . . . . . . . . . . . . . . . . . . . 27
Caring for Sprayer . . . . . . . . . . . . . . . . . . . . . . . 27
Paint Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pump Check Valves . . . . . . . . . . . . . . . . . . . . . 27
Pump Packings . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34
2 332689D
Specifications
Specifications
This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials.
Maximum
Model Name Series
Magnum X5 B1.02 lpm
Magnum X7 B1.17 lpm
Magnum ProX9 A1.44 lpm
Dispense
Rate lpm
(gpm)
(0.27 gpm)
(0.31 gpm)
(0.38 gpm)
Hose Length and
Diameter
6.4 mm x 7.5 m (1/4 in. x 25 ft)
6.4 mm x 15 m (1/4 in. X 50 ft)
6.4 mm x 15 m (1/4 in. X 50 ft)
Gun
Model
SG3 207 21 3000
SG3 207 21 3000
SG3 207 21 3000
Maximum Working
Pressure
bar MPa PSI
332689D 3
Warnings
WARNINGWARNINGWARNING
WARNING
230V
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructio ns are not complete ly understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
• This product is for use on a nominal 230V circuit and has a grounding plug similar to the plug illustrated in the figure below.
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only an extension cord that has a grounding plug and a receptacle that accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG
2
(2.5 mm
• An undersized cord results in a drop in line voltage and loss of power and overheating.
) minimum to carry the current that the product draws.
4 332689D
Warnings
WARNINGWARNINGWARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent, in work area can ignite or explode. To help prevent fire and explo­sion:
Use equipment only in well ventilated area.
Sprayer generates sparks. When flammable liquids are used near the sprayer or for flushing or cleaning, keep sprayer at least 20 feet (6 meters) away from explosive vapors.
Keep work area free of debris, including solvent, rags and gasoline.
Ground equipment in the work area. See Grounding instructions.
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area .
SKIN INJECTION HAZARD
High-pressure Spray Is Able To Inject Toxins Into The Body And Cause Serious Bodily Injury. In The Event That Injection Occurs, Get Immediate Surgical Treatment.
• Do Not Aim The Gun At, Or Spray Any Person Or Animal.
• Keep Hands And Other Body Parts Away From The Discharge. For Example, Do Not Try To Stop Leaks With Any Part Of The Body.
• Always Use The Nozzle Tip Guard. Do Not Spray Without Nozzle Tip Guard In Place.
• Use Graco Nozzle Tips.
• Use Caution When Cleaning And Changing Nozzle Tips. In The Case Where The Nozzle Tip Clogs While Spraying, Follow The Pressure Relief Procedure For Turning Off The Unit And Relieving The Pressure Before Removing The Nozzle Tip To Clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure before the equipment is unattended or not in use, and before servicing, cleaning or removing parts.
• Check Hoses And Parts For Signs Of Damage. Replace Any Damaged Hoses Or Parts.
• This System Is Capable Of Producing 3000 Psi. Use Graco Replacement Parts Or Accessories That Are Rated A Minimum Of 3000 Psi.
• Always Engage The Trigger Lock When Not Spraying. Verify The Trigger Lock Is Functioning Properly.
• Verify That All Connections Are Secure Before Operating The Unit.
• Know How To Stop The Unit And Bleed Pressure Quickly. Be Thoroughly Familiar With The Controls.
332689D 5
Warnings
WARNINGWARNINGWARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
6 332689D
Warnings
WARNINGWARNINGWARNING
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or se rvicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you ar e using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to h elp pr even t serio us inju ry, inclu ding eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment inclu des but is not limited to:
• Protective eye wear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
332689D 7
Component Identification X5
Component Identification X5
A Airless spray gun Dispenses fluid. B Power switch Turns sprayer ON and OFF. C Pressure control knob Increases (clockwise) and decreases (counter-clockwise) fluid pressure in
pump, hose, and spray gun.
C1 Setting Indicator To select function, align symbol on pressure control knob with setting
indicator, page 13. D Pump fluid outlet fitting Threaded connection for paint hose. G Suction tube Draws fluid from paint pail into pump. H Prime tube (with diffuser) Drains fluid in system during priming and pressure relief. J Prime/Spray valve PRIME position directs fluid to prime tube.
SPRAY position directs pressurized fluid to paint hose.
Automatically relieves system pressure in overpressure situations. L Inlet screen Prevents debris from entering pump. M Paint hose Transports high-pressure fluid from pump to spray gun. N Han dle Used to help transport sprayer. Q Tip guard Reduces risk of fluid injection injury. R Reversible spray tip Atomizes fluid being sprayed, forms spray pattern and controls fluid flow
according to hole size.
Reverse unclogs plugged tips without disassembly. S Gun trigger safety lever
(page 13) T Gun fluid inlet fitting Threaded connection for paint hose. U Power Flush attachment Connects garden hose to suction tube for power flushing water-base
V Gun fluid filter Filters fluid entering spray gun to reduce tip clogs. X Power cord Supplies sprayer with electricity Z Pump priming button Manually taps inlet ball to loosen if stuck. AA Plug Adapter Adapts power cord to Australian electrical outlet. AB Plug Adapter Retainer Retains plug adapter to power cord.
Prevents accidental triggering of spray gun.
fluids.
8 332689D
Component Identification X5
ti22144c
V
H
N
B
J
C
C1
A
U
D
L
G
S
R
Q
T
M
Z
X
AA
AB
Component Identification X5
332689D 9
Component Identification X7 and ProX9
Component Identification X7 and ProX9
A Airless spray gun Dispenses fluid. B Power switch Turns sprayer ON and OFF. C Pressure control knob Increases (clockwise) and decreases (counter-clockwise) fluid pressure in pump,
hose, and spray gun.
C1 Setting Indicator To select function, align symbol on pressure control knob with setting
indicator, page 13. D Pump fluid outlet fitting Threaded connection for paint hose. E InstaClean™ fluid filter
(ProX9 Sprayer Only)
F Power-Piston™ Pump (behind
Easy Access door, not shown)
(ProX9 Sprayer Only)
F1 Easy Access door
(ProX9 Sprayer Only)
G Suction tube Draws fluid from paint pail into pump. H Prime tube (with diffuser) Drains fluid in system during priming and pressure relief. J Prime/Spray valve
K Autoprime
(ProX9 Sprayer Only)
L Inlet screen Prevents debris from entering pump. M Paint hose Transports high-pressure fluid from pump to spray gun. Q Tip guard Reduces risk of fluid injection injury. R Reversible spray tip
S Gun trigger safety lever
(page 13) T Gun fluid inlet fitting Threaded connection for paint hose. U Power Flush attachment Connects garden hose to suction tube for power flushing water-base
V Gun fluid filter Filters fluid entering spray gun to reduce tip clogs. W Hose wrap Rack Stows paint hose. X Pail hanger For transporting pail by its handle. Y Power Cord Supplies sprayer with electricity. Z Power Flush Adapter
(ProX9 Sprayer Only)
AA Pump Priming Button
(X7 Sprayer Only)
AB Plug Adapter Adapts power cord to Australian electrical outlet. AC Plug Adapter Retainer Retains plug adapter to power cord.
Filters fluid coming out of pump to reduce tip plugging and improve
finish.
Self cleans only during pressure relief.
Pumps and pressurizes fluid and delivers it to paint hose.
Easy Access door permits quick access to outlet valve. To remove door, insert flat blade of screwdriver into slot on the bottom of the door (as shown on page, 11).
PRIME position directs fluid to prime tube.
SPRAY position directs pressurized fluid to paint hose.
Automatically relieves system pressure in overpressure situations.
Automatically taps the inlet ball when you turn the sprayer on.
Atomizes fluid being sprayed, forms spray pattern and controls fluid flow
according to hole size.
Reverse unclogs plugged tips without disassembly.
Prevents accidental triggering of spray gun.
fluids.
Adapts suction tube (G) to Power Flush attachment (U).
Manually taps inlet ball to loosen if stuck.
10 332689D
Component Identification X7 and ProX9
ti9346a
ti22167a
ti9670a
ti9669a
L
G
C
H
K
W
B
U
J
F1
F
C1
X
E
D
ti22077a
AA
ProX9 Shown
ti22176a
ti22177a
M
A
V
R
Q
S
T
Y
Z
AC
AB
Component Identification X7 and ProX9
332689D 11
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