Goldstar CT-29M35RX Schematic

COLOR TV SERVICE MANUAL
Sep.,2004
P/NO : 3828VD0194G
CHASSIS : MC-049A
MODEL : CT-29M35RX
CAUTION
- 2 -
CONTENTS
Contents...................................................................................................................2
Safety Precautions..............................................................................................3
Control Descriptions..........................................................................................4
Specifications........................................................................................................7
Adjustment Instructions .................................................................................8
Trouble Shooting.................................................................................................12
Printed circuit board.........................................................................................16
Block Diagram ......................................................................................................18
Exploded View....................................................................................................20
Exploded View Parts List ..............................................................................21
Replacement Parts List .................................................................................22
SVC. Sheet..................................................................................................................
- 3 -
SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
X-RAY Radiation
Warning:
To determine the presence of high voltage, use an accurate high impedance HV meter.
Adjust brightness, color, contrast controls to minimum. Measure the high voltage. The meter reading should indicate
23.5 ± 1.5KV: 14-19 inch, 26 ± 1.5KV: 19-21 inch,
29.0 ± 1.5KV: 25-29 inch, 30.0 ± 1.5KV: 32 inch If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MΩ and 5.2MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and the Picture Tube. For continued X-RAY RADIATION protection, the replacement tube must be the same type tube as specified in the Replacement Parts List.
1.5 Kohm/10W
To Instrument's exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
IMPORTANT SAFETY NOTICE
0.15uF
- 4 -
DESCRIPTION OF CONTROLS
All the functions can be controlled with the remote control handset. Some functions can also be adjusted with the buttons on the front panel of the set.
Remote control handset
Before you use the remote control handset, please install the bat­teries. See the next page.
1. POWER
switches the set on from standby or off to standby.
2. NUMBER BUTTONS
switches the set on from standby or directly select a number.
3. ARC (Aspect Ratio Control)
changes the picture format.
4. TURBO PICTURE / SOUND BUTTON
selects Turbo picture / sound.
5.
DD / EE
(Programme Up/Down)
selects a programme or a menu item. switches the set on from standby.
FF / GG
(Volume Up/Down)
adjusts the volume. adjusts menu settings.
6. VCR BUTTONS (option)
control a LG video cassette recorder.
7. SSM (Sound Status Memory)
recalls your preferred sound setting.
8. I/II (option)
selects the language during dual language broadcast (option). selects the sound output.
9. PSM (Picture Status Memory)
recalls your preferred picture setting.
10. TELETEXT BUTTONS (option)
These buttons are used for teletext. For further details, see the ‘Teletext’ section.
11. MUTE
switches the sound on or off.
12. TV/AV
selects TV or AV mode. switches the set on from standby.
13. MENU
selects a menu.
14. OK
accepts your selection or displays the current mode.
OK
PR
VOL
PR
VOL
PLAY
P/STILL STOP
REC
REW
FF
I/II SSM LIST
PSM
SLEEP
PIP
Q.VIEW
?
MIX
TIME
SWAP
INPUT
REVEAL MODE
SIZE
STILL
POSITION
9/4 PIP
i
M
0
ARC
TV/AV
MENU
PICTURE
SOUND
1
23
4
56
7
89
POWER
MUTE
TEXT
PR
PR
T U R B O
EYE/
FAVOURITE
(With TELETEXT / Without PIP)
(With TELETEXT / PIP)
2
1
3
5
6
8
4
9
7
11
12
15 16
13
18
14
17
20
10
19
10
TEXT
MIX
SIZE
FAVOURITE
TIME
HOLD
Q.VIEW
?
REVEAL MODE
UPDATE
INDEX
M
i
- 5 -
OK
PR
VOL
PR
VOL
PLAY
P/STILL STOP
REC
REW
FF
I/II SSM LIST
PSM
SLEEP
Q.VIEW
0
ARC
TV/AV
MENU
PICTURE
SOUND
1
23
4
56
7
89
POWER
MUTE
T U R B O
EYE/
FAVOURITE
15. LIST
displays the programme table.
16. EYE/*(option)
switches the eye function on or off.
17. SLEEP
sets the sleep timer.
18. Q.VIEW
returns to the previously viewed programme.
19. FAVOURITE
selects a favorite programme.
20. PIP BUTTONS (option) PIP
switches the sub picture on or off.
PR +/-
selects a programme for the sub picture.
SWAP
alternates between main and sub picture.
INPUT
selects the input mode for the sub picture.
SIZE
adjusts the sub picture size.
STILL
freezes motion of the sub picture.
POSITION
relocates the sub picture in clockwise direction.
9/4 PIP
switches on or off the programme scan mode through 4 or 9 sub pictures.
COLOURED BUTTONS
These buttons are used for teletext (only TELETEXT models) or programme edit.
FAVOURITE
Q.VIEW
SWAP
INPUT
SIZE
STILL
POSITION
9/4 PIP
PR
PR
/
PIP
(Without TELETEXT / With PIP)
(Without TELETEXT / PIP)
2
1
3
5
6
8
4
9
7
11
12
15 16
13
18
14
17
19
20
- 6 -
Front panel
S-VIDEO
VIDEO
L/MONO RAUDIO
AV3
12
ON/OFF
MENU OK VOL PR
1
RF/RT-29FA35 series
2
34 5 13 76 12
Side panel
ON/OFF
MENU OK VOL PR
CF/CT-25/29Q25 series
1
3
4
2 6
7
5
ON/OFF
MENU
O K
VOL VOL
PR
CF/CT-25/29Q45 series
ON/OFF
TV/AV
VOL PR
CF/CT-25/29M35 series
1
8 92 6 10
L/MONO R
AUDIO
VIDEO
AV3
S-VIDEO
1
3
2 6
4
7
5
1. MAIN POWER
switches the set on or off.
2. POWER/STANDBY INDICATOR
illuminates brightly when the set is in standby mode. dims when the set is switched on.
3. MENU
selects a menu.
4. OK
accepts your selection or displays the current mode.
5.
DD / EE
(Programme Up/Down)
selects a programme or a menu item. switches the set on from standby.
FF / GG
(Volume Down/Up)
adjusts the volume. adjusts menu settings.
6. REMOTE CONTROL SENSOR
Note : Only use the supplied remote control handset. (When you use others, they’ll be not able to function.)
7. EYE (option)
adjusts picture according to the sur­rounding conditions.
8. TV/AV
selects TV or AV mode. clears the menu from the screen. switches the set on from standby.
9. (Function)
selects volume, EYE (option), picture items or brief auto programme while the menus not display.
10. +/- (
DD/EE
)
adjusts the function or selects a pro­gramme. switches the set on from standby.
11. TURBO SOUND / PICTURE (option)
switches Turbo sound or Turbo picture function on or off.
12. HEADPHONE SOCKET (option)
Connect the headphone plug to this socket.
13. AUDIO/VIDEO IN SOCKETS (AV3)
Connect the audio/video out sockets of external equipment to these sockets.
S-VIDEO/AUDIO IN SOCKETS (S-AV) (option)
Connect the video out socket of an S­VIDEO VCR to the S-VIDEO socket. Connect the audio out sockets of the S­VIDEO VCR to the audio sockets as in AV3 .
Note : Do not place any heavy objects (over 4Kg) on the RF/RT-29FA35 series models.
ON/OFF
MENU OK VOL PR
RF/RT-28/32FZ15 series
1
2
4
3
6
5
VIDEO
AUDIO
L
R
MONO
AV3
ON/OFF
MENU
VOL SOUND
OK
PR PICTURE
TURBO
CF/CT-25/29Q95 series
1
2
6 54 11
7
3
ON/OFF
MENU OK VOL PR
AV3
VIDEO (L/MONO) AUDIO (R)
CF/CT-25/29H35 series
1
2 6
3
4
5
13
7
S-VIDEO
VIDEO
L/MONO RAUDIO
AV3
12
12
12
13
13
13
13
- 7 -
SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
F Scope
This specification can be applied to all the television related to MC-049A Chassis.
F Test and Inspection Method
1) performance:Follow the Standard of LG TV test
2) Standards of Etc. requirement
- Safety: IEC60065
- EMC: EN55020,EN55013
F Test Condition
1) Temperature :20 ± 5°C(CST : 40 ± 5°C)
2) Relative Humidity:65
± 10%
3) Use the parts only designated in B.O.M.,PARTS SPEC.,or drawings.
4) Follow each drawing or spec for spec and performance of parts,based upon P/N of B.O.M
5) Warm up TV set for more than 20min. before the measurement.
Standard input Voltage
110-240V~ 50/60Hz
230V~, 50/60Hz
Market
Middle East, Africa
EU
Chassis
MC049A
Brand
LG
No
1
2
3
4
5
6
7
8
Item
Receiving System
Available Channel
Input Voltage
Market
Screen Size
Tuning System
Operating Environment
Storage Environment
Remark
For EU/ For Non EU
OPTION
Non EU
EU
200 PR. (W/O TXT)
Specification
PAL,SECAM BG
PAL/SECAM DK
PAL-I/I
NTSC M
NTSC 4.43(AV)
SECAM-L/L’
NTSC M/ PAL M/N
VHF : E2 ~ E12
UHF : E21 ~ E69
CATV : S1 ~ S20
HYPER : S21 ~ S41
110-240V~, 50/60Hz
230V~, 50/60Hz
EU,CIS, China, Asia, Africa
Flat 25”, 29”, 28”, 32”
NOR 25”, 27”, 28”, 29”
FVS 100Program
1) Temp : 0 ~ 45 deg
2) Humidity: 85% under
1) Temp : -20 ~ 60 deg
2) Humidity: 85% under
F General Specification
1. Application Object
These instructions are applied to all of the color TV, MC-049A.
2. Notes
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.But the
adjustment can be changed by consideration of mass production.
(3) The adjustment must be performed in the circumstance of
25±5°C of temperature and 65±10% of relative humidity if there is no specific designation.
(4) The input AC voltage of the receiver must keep rating
voltage in adjusting.
(5) The receiver must be operated for about 15 minutes prior
to the adjustment.
3. Focus adjustment
3.1. Preliminary steps
Tune the TV set to receive a digital pattern. (SVC mode:Automatically mode change the STANDARD MODE)
3.2. Adjustment Method
1) Single Focus CPT
Adjust the upper Focus volume of FBT for the best focus of horizontal line A,vertical line B.
2) Double Focus CPT
a) Adjust the lower Focus volume of FBT for the best focus
of vertical line B.
b) Adjust the upper Focus volume of FBT for the best focus
of area A.
c) Repeat above step 1) and 2) for the best overall focus.
4. Purity & Convergence adjustment
4.1. Color purity adjustment
(1) It makes CPT or CABINET enough to demagnetization. (2) Receive the signal of red raster. (3) Loosen fixed screw of DY and closely to CPT funnel part. (4) Check the center of screen that PURITY MAGNET of CPT
by crossing adjustment. At this time, 4 & 6 pole magnet is located to magnet of nothing.
(5) Move the DY to make equal red on whole screen and it
does not to make the DY by fixed screw after check a simple color of Red/Green/Blue and white raster whether or not it is a pollution of color. (At this time, take care raster of screen and DY must fixing in the condition which maintains a horizontality.)
(6) Check the TV set by move direction.
4.2. Convergence adjustment
These adjustments can the best condition of focus after finished purity adjustment.
(1) Receive the signal of cross hatch that BACK RASTER is
black. (2) Adjust brightness and luminosity till dot appear 9 ~12. (3) Open angle of the two tab of 4 pole MAGNET by isogonic
angle and accord with vertical line of red and blue color in
the middle of screen. (4) Maintain as angle of (3) and rotate the tab to accord with
vertical line of Red and Blue color in the middle of screen.
- 8 -
ADJUSTMENT INSTRUCTIONS
A
B
<Fig 1. PAL Digital Pattern(EU05CH)>
Assembling DY to
CPT
CPT Assembling
As preparatory operations before assembling CPT, wind cotton Tape for protecting to CPT NECK and DY, CPT connection parts. At this moment, end of tape should be over-lapped and wound in direct route to the NECK.
Let the screen Standard condition. Operate Heat-Run at least 15 minutes.
Torque is to be 9-11 kg f.cm when fixing DY.
Fix the Magnet to the position as shown picture below. Be careful not to make CPT neck shadow while adjusting DY.
HEAT RUN
Degaussing
STC Adjustment
PURITY Adjustment
DY Fixing
SCREEN Voltage adj.
W/B Fixing
FOCUS not yet ADJ.
STC not yet ADJ.
DYC not yet ADJ.
Convergence Magnet
15 ~ 20mm
6Pole
4
2
(5) Open angle of the two tab of 6 pole magnet by isogonic
angle and accord with vertical line of Red/Blue and Green.
(6) Maintain as angle of (5) and rotate the tab to accord with
horizontal line. In case of twisted horizontal line,repeat adjustment of (3) ~ (5) remembering the movement of Red/Green/Blue color.
(7) Move the DY to best condition of convergence and attach
the CPT to a rubber-chock for fixed DY.
5. Screen voltage adjustment
(1) Receive the PAL or SECAM(NTSC) signal into RF mode
regardless of channel.
(2) If you press the “ADJ”button in LINE SVC mode(IN-START
button),the LINE SVC mode changes to screen adjustment mode.
(3) Turn the Screen Volume of FBT to change luminance of
White signal center as shown below.
(4) Press the EXIT TV/AV button to exit SVC mode.
6. White balance adjustment
NOTE : When adjusting white balance automatically,connect the
adjustment JIG in SVC mode.(When pressing IN­START,MUTE button on remote control for adjustment orderly,it changes to SVC mode and screen displays
“CUT OFF”.) (1) Receive 100% white pattern. (2) Adjust LOW LIght status(4.5FL) of CUT R,CUT B at
CG:70.
(3) Adjust HIGH LIght status(35FL) of WDR R,WDR B at
WDR G:380.
(4) Repeat above step (2) and (3) for the best condition each
status of High Light and Low Light.
<CAUTION> W/B Program “Twbeng_v2.0”
- W/B adjustment after Cutoff : Instart -> adj. -> mute(cutoff)-> tv/av(wb) Release key is EXIT key
- W/B adjustment : Instart -> mute(cpuoff) -> Release key is TV/AV key
7.Deflection setting Data Adjustment
7.1 Adjustment preparation
(1) Tune the TV set to receive an Digital pattern(EU05CH). (2) Deflection setting data adjustment is operate by SVC
communicator.
(3) Enter the deflection mode by selection SERVICE1 key on
SERVICE MENU after enter the adjustment mode by pressing LINE SVC MODE(IN-START KEY).
(4) Enter the deflection mode by pressing ADJUST key. (5) Use the CH D ,E key to select adjustment item. (6) Use the VOL F ,G key to increase/decrease data.
<Note>
(1) When adjusting a deflection,adjust N50Hz of PAL signal first and
adjust a deflection at Normal 60Hz(NTSC).
(2) Adjust a deflection as shown below.
PAL 4:3 -> NTSC 4:3
(3) After finishing deflection adjustment,press the EXIT key to
exit in adjustment mode.
(4) Wide Models
After adjusting 16:9(50Hz), Readjust 14:9(50Hz) -> ZOOM(50Hz) -> 4:3(50Hz) -> 16:9(60Hz) -> 14:9(60Hz) -> ZOOM(60Hz) -> 4:3(60Hz).
7.2 Adjustment
(1) VL(Vertical Linearity) adjustment:
Adjust the top & bottom size of inner circle to be equal.
(2) VA (Vertical Amplitude) adjustment:
Adjust so that the circle of a digital circle pattern should be located interval of 6~7mm from the effective screen of the CPT.
(3) SC (Vertical S correction) adjustment:
Adjust so that all distance between each lattice width of top/center/bottom are to be the same.
2. White balance IIC Parameter
Program
Sub Add
Start Bit
Stop Bit
Offset
Polarity
EP_Rom_S
R_Amp
TWBeng2.0
1C8
12
4
0
1
7A7B
R_Cut
TWBeng2.0
1C3
12
4
0
1
7475
B_Amp
TWBeng2.0
1CA
12
4
0
1
7E7F
- 9 -
Menu
X
Y
Color Temperature
288
295
9000
o
K
268
273
13000
o
K
EU
N-EU
<Table 1> White Balance Color analyzer
Menu
CR
CG
CB
WR
WG
WB
LOW LIGHT
HIGH LIGHT
0 ~ 511
0 ~ 511
0 ~ 511
0 ~ 511
0 ~ 511
0 ~ 511
70
70
70
430
380
430
Range
DATA
<Table 2> White Balance Initial Data
<Table 3> White Balance Initial Data
1. IC
VCD IC
EP_ROM
VCT48xyi
24C16
Micronas
ST, ATMEL
0F0 0
Name
Maker Algorithm
Program
Vcd Slave
TWBeng2.0
24C16
Program
Eprom_Slave
TWBeng2.0AESpeed1Delay
30
B_Cut
TWBeng2.0
1C5
12
4
0
1
7879
Speed/ Plus 1 1 1 1
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