Glastender BB24 User Manual

Operation Manual, Parts Directory and Price List

Vertical Door Coolers

Self-Contained Models - BB24, BB36, BB60, BB84, BB108, ND52, ND72, ND92, FV24, FV48, LP60, LP84, LP108, PT60, PT84, PT108, KC24, KC48, KC52, KC72, KC84 Remote Models - BB24, BB48, BB72, BB96, LP48, LP72, LP96, PT48, PT72, PT96

Dry Storage Models - DS24, DS48, DS72, LPDS24

FV24-BS(L)

BB60-L1-XSH(LR)

BB72-R1-BLN(LLR)	PT60-L1-LLH(LR/RL)
shown with optional wood panel doors

Glastender, Inc. · North Michigan Road · Saginaw, MI · 48604-9780 800.748.0423 · 989.752.4275 · Fax [phone] · www.glastender.com

Rev. 11-18-08

© 2008 Glastender, Inc.

Index

Service and Parts
Terms and Conditions......................................................................................	1
Warranty...........................................................................................................	1
Installation
Introduction......................................................................................................	2
Utility Requirements and Connections............................................................	2
Uncrating and Start-Up Instructions................................................................	2
Operation..........................................................................................................	2
Cleaning Instructions.......................................................................................	3
Floor Sealing Instructions................................................................................	3
Cooler Installation Checklist...........................................................................	4
Cooler Design Change.....................................................................................	5
Specifications
Electrical and Refrigeration Specifications.....................................................	6
Wiring Diagrams.........................................................................................	7-11
Endwall Models.........................................................................................	7
Self-Contained Models..............................................................................	8
Remote Models..........................................................................................	9
Remote Models with Solenoid Control...................................................	10
Built-in Fluorescent Light Fixtures.........................................................	10
BB24 Self-contained and KC24 Models..................................................	11
Replacement Parts
Compressor and Condenser Related Parts................................................	12-19
BB24 Self-Contained & KC24................................................................	12
BB36........................................................................................................	13
LP60, LP84, LP108, and Non Endwall BB60, BB84, BB108,
ND52, ND72, ND92, KC72, and KC84.................................................	14
BB36, BB60, ND52, and KC52 Endwall...............................................	15
BB84, BB108, ND72, ND92, KC72, and KC84 Endwall......................	16
KC48........................................................................................................	17
PT60, PT84, PT108.................................................................................	18
FV24 and FV48 ......................................................................................	19
Evaporator and Related Parts....................................................................	20-22
Doors and Related Parts............................................................................	23-26
Shelving, Racks and Related Parts................................................................	27
Refrigeration Compartment Covers...............................................................	28
220 Volt Electrical Parts...........................................................................	29-30

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Terms and Conditions

Prices:

All prices are LIST. Applicable taxes will be added.

Quotations:

Unless otherwise stated, quotations are effective for 30 days only.

Acceptance:

All orders are subject to acceptance by Glastender, Inc.’s headquarters in Saginaw, Michigan. Possession of the Parts Directory and Price List is not an offer to sell.

Shipments:

F.O.B. factory in Saginaw, Michigan. Partial shipments will be made unless otherwise specified by the customer. Orders are shipped via UPS or DHL unless otherwise specified.

Payment Terms:

Cash should be included with all orders unless credit terms have been arranged. To establish credit, banking and trade references are required. A convenient credit application is available upon request. Visa and Mastercard are also accepted.

Delivery:

Varies according to prior production commitments, but parts orders generally ship within two working days.

Returns:

A Return Authorization (RA) number must be issued by the factory in advance for any items that are returnable. The RA number MUST be noted on the outside of the returned package. Returns must be received within 90 days of the RA issue date. Shipping charges must be prepaid. A 20% handling charge will be applied to all authorized returns if received in new, unused condition in the original packaging.

Loss or Damage:

Glastender, Inc. is not responsible for any loss, damage, or delay of merchandise during shipment. Such transit claims must be filed with the carrier. Merchandise must be examined on arrival. If shortages occur, Glastender, Inc. must be notified in writing within five (5) days of delivery to honor any shortage claim.

NOTE: Glastender, Inc.’s policy of constant quality improvement means that prices, specifications, and policies are subject to change without notice.

Warranty Statement

LABOR: Glastender, Inc. warrants all products to be free of defects in material and workmanship. In established areas, a start-up and a 90day labor warranty are included with glasswasher models GT-24 and GT-30. The GT-18 series glasswashers include a 90-day labor warranty. Self-contained refrigeration models, except beer line chillers, include a 1-year labor warranty, for the duration of one year from date of installation or up to 18 months from date of factory shipment, whichever occurs sooner. For warranty labor claims beyond 15 months from the date of factory shipment, proof of date of installation or occupancy must be provided. Authorization for labor must be obtained from Glastender within the warranty period and prior to the service being performed. Labor warranty applies to the United States and Canada only.

PARTS: Within one year from date of installation, or 15 months from date of factory shipment, whichever occurs sooner, Glastender, Inc. will replace any part or assembly found defective under normal use and service. Field replacement parts include a warranty of 90 days from date of installation. All self-contained refrigeration models include a 5-year compressor warranty.

A warranty claim form MUST accompany all returned defective parts or assemblies. This form MUST be completed in full. Failure to do so may result in delay or denial of credit. Any defective part or assembly must be returned to Glastender, Inc., Saginaw, Michigan, with all transportation and delivery charges prepaid. Warranty repairs or replacements will be shipped FOB factory in Saginaw, Michigan.

The warranty does not cover equipment subjected to accidents, freight damage, alterations, improper power and/or plumbing hookups, improper chemical use, general misuse, or lack of routine required maintenance as determined by Glastender, Inc.

No representative, distributor, dealer, or any other person is authorized to modify this warranty. This warranty replaces all other written or verbal warranties.

NOTE: Glastender, Inc.’s policy of constant quality improvement means that prices, specifications, and policies are subject to change without notice. Questions regarding this warranty should be directed to Glastender’s Customer Service Representative.

03/01/07

IMPORTANT!!

Attention Refrigeration Service Companies

Please review the important warranty information on this page. If you believe a service call should be covered by the factory, please call the factory for authorization

between 8AM and 5PM EST, Monday through Friday.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Installation

Introduction

This manual describes the operational features of Vertical Door Coolers. Please review this information before attempting installation and operation.

Long term, trouble-free service will follow if good housekeeping and maintenance procedures are followed. Thank you for selecting Glastender, Inc. products.

Utility Requirements and Connections

• Electrical: 115 Volt AC, 1 Phase, 60 Hz. A separate 15 Amp circuit is recommended. A 6-foot grounded cord and plug is included with self-contained models.

• Plumbing: Self-contained Models: Automatic condensate evaporator is included. No drain connection required.

Remote Models: An external drain connection is required. Use the ten foot length of 1/2" ID by 5/8" OD plastic tubing provided to run the drain line for condensate. The tubing should exit through one of the 3/4" side knock-out holes.

Self-contained Keg Coolers: The drain pain drain is pre-plumbed at the factory to stub out below the compressor compartment. A field connection to an external drain must be made from that point.

Uncrating and Start-Up Instructions

All models are shipped in one carton. These steps should be followed:

1.If legs or casters are included, bolt them to the base with the bolts provided.

2.Unwrap power cord from base if included.

3.Position unit and level and/or seal as required (see page 2 and 3).

4.The evaporator drain pan on remote models must be plumbed to an external drain. All units with draft beer must be plumbed to an external drain (except model KC24 which includes an internal plastic drain bottle). On self-contained models with draft beer and a factory installed finished top, the beer tower drain pan is plumbed through the cabinet and stubs out in the 3" space below the compressor compartment. Connection to an external drain must be made from that point.

5.Place shelves in desired location.

6.Plug into 115 volt AC outlet if a power cord is included. Remote models require electrical connections to be made by an electrician or remote refrigeration contractor.

7.Load with bottles or cans and allow time for products to cool.

8.Your Glastender equipment is now ready for use.

Operation

The operating temperature range is 36°F (2°C) to 40°F (5°C).

Self-contained models include an automatic defrost system. The refrigerator will defrost every six hours for approximately 20 minutes. Endwall coolers will defrost every four hours for approximately 15 minutes. During the defrost, the fan inside the cooler will remain on and the refrigeration system will turn off.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Installation

Cleaning Instructions

Cleaning is essential to sustaining the integrity of your equipment and preventing corrosion. ESTIMATED CLEANING TIME: 5 to 10 minutes per unit daily, 45 minutes quarterly

FREQUENCY: Daily cleaning of exterior & door gaskets. Quarterly cleaning of interior, including shelves.

PROCEDURE:

1.A non-chlorine based cleaner or mild detergent and warm water applied with a soft cloth or sponge to all contact surfaces.

2.Immediately rinse off cleaning agent(s), using clean warm water, clean soft cloth or sponge.

3.Dry with a soft clean cloth, removing standing water as soon as possible.

NOTES:

1.Never use hydrochloric acid, wire brushes, steel wool, scrapers, or chlorine based cleaners on stainless steel surfaces, since they will break down the passivity layer and allow corrosion to occur.

2.On stainless steel surfaces, you may use a soft bristle brush or Scotch-Brite® pad for more stubborn stains. Always scrub with the direction of the grain. Follow with a thorough cleaning as described above.

3.Deposits from food preparation must be properly removed. Even hard water deposits will rust stainless steel, if not removed.

4.Repeated cleaning may dry up black-vinyl-clad steel (exterior) surfaces of the cooler. Armor All® or similar product can bring back the shine. Apply the product to a cloth and then rub into the surface, rather than spraying it directly onto the black-vinyl-clad surface.

5.The cooler door gaskets are most often overlooked when cleaning. Failure to clean them regularly will lead to premature failure, since alcohol and moisture build-up breaks down the gasket material.

Sealing Vertical Door Cooler to Floor

To comply with NSF & health codes, the cooler base must be sealed to the floor using NSF listed sealant. Place a bead of sealant along outer edges of the base and remove excess with disposable towel. The floor sealing procedure does not apply to models that include legs or casters.

MAGNETIC GASKET

COOLER DOOR

COOLER CABINET

FLOOR

BEAD SEALANT	1" BASE

Side View of Cabinet

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Installation

Attention Installer: warning!!

Failure to level this cooler WILL VOID THE FACTORY WARRANTY. Doors will not close properly causing damage to hinges, handles, and/or gaskets which will adversely affect the refrigeration systems.

Cooler with 6" legs

Cooler without legs

Cooler Installation Checklist

Is the unit evenly and solidly supported, either upon legs, or flat on the base; check for high spots? If the unit was designed for legs, are they attached?

Is the unit level at the base, from end to end?

Do the doors open and close freely, without touching any other part of the unit in travel? Are there open holes to the outside of the cabinet which are not plugged or insulated? Are there obstructions of any kind to air flow into or out of the condensing unit?

Is product tubing or are other lines installed in such a manner to not allow shelf access?

Special Instructions for Keg Coolers
Before you begin:
1.	Disassemble the tower into three parts, stiffener, skin, and top plate,	top plate
	by unscrewing the top two screws.
2.	Mount the column stiffener with the four 1/4"-20x1-1/4" bolts pro-
	vided.
3.	Install insulation provided into the bottom of the column stiffener.
4.	Place the column skin over the stiffener. Run the beer lines through	stiffener	skin
	the hole at the same time.

5.Install insulation provided into the top of the tower assembly.

6.Mount the column top plate to the column stiffener with the two #10-32x1/2" phillips flat head s/s machine screws provided.

7.Apply a bead of silicone sealant around the perimeter of the column. Use your finger to smooth out the bead.

8.Wash tapping device and faucet with detergent and water. Flush beer tapping device and faucet lines.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Cooler Design Change

Important Design Change Information

In February 2004, Glastender released new BB and ND self contained cooler designs with the evaporator housing moved into an area above the compressor compartment. The serial numbers for these units will be 90000 and above. As of September 2006, KC52, KC72, and KC84 model keg coolers are being manufactured as endwall models. Due to special customer request some BB and ND self contained models may not have the endwall design. Please be sure to verify which cooler design type you are ordering parts for. The term endwall will be used throughout this document to denote parts used for coolers featuring this design.

Standard cooler configuration with evaporator inside cooler area. Compressor compartment may be located left or right.

Endwall cooler configuration (most BB and ND models manufactured after Feb. 2004, most

KC models manufactured after Sept. 2006) with evaporator located in housing above the compressor compartment. Compressor compartment may be located left or right.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Electrical and Refrigeration Specifications

BB24 Self-contained & KC24 Manufactured After 4/14/06

	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	4.0 full load amps, 1/6 HP	R134a	5.0 oz.	200	85
		KC24 Manufactured Before 4/14/06
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	2.8 full load amps, 1/6 HP	R134a	5.0 oz.	200	85
	FV24, FV48, and BB36 Self-contained Models Manufactured Before 2/04
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	5.1 full load amps, 1/5 HP	R22	13.5 oz.	285	144
	BB24 Remote, BB48, BB72, BB96, LP48, LP72, LP96, PT48, PT72, PT96
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
		R22	n/a	n/a	n/a
	LP60, LP84, LP108 & Non-Endwall BB60, BB84, BB108, KC48, KC72, & KC84
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	8.8 full load amps, 1/3 HP	R22	13.5 oz.	285	144
		PT60, PT84
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	8.8 full load amps, 1/3 HP	R404a	9.0 oz.	285	144
		PT108
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	8.8 full load amps, 1/3 HP	R404a	10.0 oz.	285	144
	BB36, BB60, ND52, KC52 Endwall Models
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	7.2 full load amps, 1/3 HP	R134a	*12.0 oz.	186	88
	* 12.0 oz. charge Serial #134-106565-F and after. 20.0 oz. charge prior to Serial #134-106565-F.
	BB84, BB108, ND72, ND92, KC72, KC84 Endwall Models
	Electrical	refrigerant		Pressure P.S.I.G.
	115V, 1 phase, 60 Hz	Type	Charge	High	Low
	10.1 full load amps, 1/3 HP	R404a	16.0 oz.	331	174

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

Wiring Diagram for BB36, BB60, ND52, & KC52 Endwall Models

			WHITE
	LIGHT RECEPTICAL		AUX. RECEPTICAL
			BLACK
	BLACK	LIGHT SWITCH
			BLUE
			BLUE
MAIN	BLACK
POWER	WHITE
SUPPLY
CORD	GREEN
115v AC
15amp
	CONDENSER FAN
			BLACK
	BLACK		WHITE
			OVERLOAD
	COMMON		RELAY
			STARTER
	RUN
			START

DEFROST TIMER

WHITE

EVAPORATOR FAN

2 1 4 3

BLUE

WHITE

BLUE

WHITE

ORANGE

THERMOSTAT

BLACK

ORANGE

COMPRESSOR

Wiring Diagram for Models BB84, BB108,

ND72, ND92, KC72, & KC84 Endwall Models

WHITE

LIGHT RECEPTICAL

AUX. RECEPTICAL

	WHITE
BLACK	EVAPORATOR FAN

	BLACK	LIGHT SWITCH	BLUE
			BLUE
			BLUE
MAIN	BLACK
POWER	WHITE
SUPPLY
CORD	GREEN
115v AC
15amp

CONDENSER FAN

BLACK

	BLACK	WHITE
		OVERLOAD
	COMMON	RELAY
		STARTER
	RUN
		START	BLACK
	COMPRESSOR

DEFROST TIMER

2 1 4 3

WHITE

BLUE

WHITE

ORANGE

THERMOSTAT

ORANGE

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com