Genie GCL-GCX Owner's Manual
CO M M ERC I A L L I NE
COUNTER DOOR OPERATOR
GCL-GCX
PROPER APPLICATION
Door Type Operator Type Max Door Weight/HP
Rolling Steel Counter Door 1/2HP = 500 lbs.
Counter Door
™
112070.501539
08-12
NOT F OR R E S I D E N T I A L USE
This Installation Manual provides the information required to install, troubleshoot and
maintain a GCL-GCX
™
Counter Door Operator.
Table of Contents
Section 1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Section 2 Safety Information & Instructions . . . . . . . . . . . . . . . . . . . . 2.1
Section 3 Critical Installation Information . . . . . . . . . . . . . . . . . . .3.1-3.3
Section 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-4.3
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-4.2
Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Optional Timer-Close or Aux. Output Modules . . . . . . . . . 4.4
Section 5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-5.8
Line Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1
Low Voltage Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
External Wire Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
Wall Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4
Montored/Non-monitored Photocells . . . . . . . . . . . . . . . . . 5.5
Section 6 Operator Setup Procedures . . . . . . . . . . . . . . . . . . . . . . .6.1-6.7
Setting Close Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2
6.3
Montored/Non-monitored Sensing Edge . . . . . . . . . . . . . . 5.6
Locking Bottom Bar / Interlock Switch. . . . . . . . . . . . . . . . . . 5.7
External Radio/Safety Instructions . . . . . . . . . . . . . . . . . . . . . 5.8
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Travel Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Limit Overrun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Open & Close Modes . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Mid-Stop Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resetting the MRT, Monitored Reversing Devices . . . . .
6.1
6.4
6.5
6.6
6.7
Section 7 Special Operational Features. . . . . . . . . . . . . . . . . . . . . 7.1-7.4
Operator Cycle Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
GDO & Display Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1
Operator Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.2
Optional Hand Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3-7.4
Section 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.5
Display Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.2
Run Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-8.3
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.4
Safe-T-Beam® Self-Diagnostic Troubleshooting Chart . .8.5
Section 9 Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1
Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1
Section 10 Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.7
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.2
Operator Parts Breakdown (Exploded View) . . . . . . 10.1
Operator Parts Breakdown (Parts List) . . . . . . . . . . . . 10.2
Base Electric Box Parts Breakdown . . . . . . . . . . . . . . . 10.3
Appendix B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
Screw Terminal Assignments. . . . . . . . . . . . . . . . . . . . . 10.4
Appendix C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5-10.7
Run Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Error Codes. .
Section 11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6-10.7
GCL-GCX
Counter Door Operator
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TOC
Section 1: How to use this manual
The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain an GCX commercial/industrial
door operator.
Section 2
Provides important defining information related to safety terminology used throughout this manual, as well as safety related instructions which
must be followed at all times while doing any steps/tasks/instructions detailed in this manual.
Section 3
Details pre-installation concerns/issues/decisions that are recommended to be considered and/or resolved prior to beginning any commercial door
operator installation.
WARNING
Sections 4-6
Provide step by step installation and set-up instructions for the GCX commercial door operator. Each section is written such that it must be
followed in a step by step order to complete a successful installation.
Sections 7-8
Detail important features and troubleshooting information for typical installation and normal operations that may occur.
Sections 9-11
Provide related information on service and maintenance items, operator drawings for use in troubleshooting and service activities, along with
important warranty and returned goods policy information.
Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.
GCL-GCX
Counter Door Operator
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1.1
Section 2: Safety Information & Instructions
Overhead Doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving
representative. For the number of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical
call 800-843-4084.
In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:
DANGER
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.
The word NOTE is used to indicate important steps to be followed or important considerations.
POTENTIAL HAZARD EFFECT PREVENTION
ELECTRICAL SHOCK
HIGH SPRING TENSION
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Could result in
Serious Injury
MOVING DOOR
or Death
WARNING
Could result in
Serious Injury
or Death
WARNING
Could result in
Serious Injury
or Death
WARNING
Advice,
Do Not operate unless the doorway is in sight and free of
obstructions. Keep people clear of opening while door is moving.
Do Not allow children to play with the door operator.
Do Not change operator control to momentary contact unless an
external reversing means is installed.
Do Not operate a door that jams or one that has a broken spring
Turn off electrical power before removing operator cover.
When replacing the cover, make sure wires are not pinched or near
moving parts.
Operator must be electrically grounded.
Do Not try to remove, repair or adjust springs or anything to which
door spring parts are fastened, such as, wood block, steel bracket,
cable or any other structure or like item.
Repairs and adjustments must be made by a trained service
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IMPORTANT
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READ PRIOR TO ANY DOOR OPERATION
1. Read manual and warnings carefully.
2. Keep the door in good working condition.
Periodically lubricate all moving parts of door.
3. If door has a sensing edge, check
operations monthly. Make any necessary
repairs to keep it functional.
4. AT LEAST twice a year, manually operate
door by disconnecting it from the operator.
The Door should open and close freely. If it
does not, the door must be taken out of
service and a trained service representative
must correct the condition causing
the malfunction.
5. The Operator Motor is protected against
overheating by an internal thermal protector.
If the operator ceases to function because
motor protector has tripped, a trained service
technician may need to correct the condition
which caused the overheating. When motor
has cooled, thermal protector will
automatically reset and normal operation can
be resumed.
6. In case of power failure, the door can be
operated manually by pulling the release
cable to disconnect the operator drive syste
7. Keep instructions in a prominent location
near the pushbutton.
m.
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Counter Door Operator
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2.1
Section 3: Critical Installation Information
Job Site Issues to Consider/Concerns
The following list of items should be considered prior to selecting an operator for a given job site.
1-Available power supply.
2-Type of door.
3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,
surface integrity, power supply location, and convenient chain hoist and release cable positioning.
4-Size of door for appropriate
5-Operator mounting environment. Items to consider include operator location, dampness of location, dustiness of the
6-Door activation needs/requirements. Examples include 3 button control stations, 1 button control stations, radio controls, pull
key switches, etc. See “Entrapment Protection” section below.
7-Interlock switches are required under certain conditions for
8-Accessory equipment. Examples include reversing edges and/or photocell beams, which are required for
warning lights, etc.
ENTRAPMENT PROTECTION
The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically
operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).
The Reversing Devices currently UL Approved with this model are:
1)
MillerEdge ME, MT and CPT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCX.S, and/or OPAKMEIGX.S INTERFACE MODULE.
2) Residential Safe-T-Beam® Monitored Photocells from The Genie® Company, model OSTB-BX (P/N 38176R).
3) Series II Commercial Safe-T-Beam®, Monitored Photocells P/N OPAKPE.S.
4) Series II Commercial Safe-T-Beam®, Monitored Photocells P/N OPAKPEN4GX.S.
WARNING: DO NOT apply line voltage until instructed to do so.
operator torque and door travel speed selection.
doors with pass doors and door locks. See Section 5.5 below.
See “Entrapment Protection” section below.
doors set to operate as momentary contact, auxiliary control relays,
room below door shaft, available mounting
location and corrosiveness of the location.
cords, loop detectors, photoelectric controls,
CAUTION:
Check working condition of door before installing the operator. Door must be free from sticking and binding. If equipped, deactivate
any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST be made by a trained service
representative using proper tools and instructions.
GCL-GCX
Counter Door Operator
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3.1
ENTRAPMENT PROTECTION
The GCX can be used with the following UL Listed entrapment devices in compliance with UL325 requirements active starting August 29, 2010.
UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION.
APPROVED DEVICES
Miller Edge ME, MT & CPT series monitored edge sensors used in combination with either the Genie®
Timer-Close Module or Direct connect through STB inputs using the OPAKMEIGX.S Interface Module.
Safe-T-Beam® from Genie®—P/N 38176R.
Commercial Photoeye Kit—P/N OPAKPE.S.
Monitored Photocells—P/N OPAKPEN4GX.S.
Rolling Steel Door Chart (sq. ft.)
Model H P
GCL-GCX 1/2 YES
Note: Total door weight and not square footage is the critical factor in selecting the proper operator. These Sq.Ft. measurements are based on square doors, e.g. 16' x 16'.
Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA. steel and 42 for 20GA. steel.
UL
L is ted
16GA. 18GA. 20GA. 22GA. 24GA. 26GA. 18GA. 20GA. 22GA.
GCL-GCX
STEEL, NON-INSULATED STEEL, INSULATED
ALUM. STL/SST
N/A N/A 144 144 144 144 N/A N/A N/A
Counter Door Operator
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126 126
ALUM. STL/SST 20GA. 22GA.
142 108 82
FIRESTAR 2” SLATGRILLESCOUNTER DOOR
ALLOWABLE DOOR WIDTH
ANY WIDTH
30 FEET
30 FEET
30 FEET
FIRESTAR 3” SLAT
16GA. 18GA. 20GA. 22GA.
94 N/A
N/A N/A N/A
FIRESTAR 3” SLAT
INSULATED
20GA. 22GA.
N/A N/A
SHEET DOOR
26GA
N/A
.
3.2
IMPORTANT
INSTALLATION INSTRUCTIONS
WARNING
To reduce the risk of severe injury or death:
1) READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2) Install only on a properly operating and balanced door. A door that is operating
improperly could cause severe injury. Have qualified service personnel make
repairs to cables, spring assemblies and other hardware before installing the operator.
3) Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically
and/or electronically interlocked to the power unit) that are connected to the door
before installing the operator.
4) Install the door operator at least 8 feet above the floor if the oper
moving parts.
5) Do not connect the door operator to the power source until instructed to do so.
6) Locate the control station: (a) within sight of the door, (b) a minimum of 5 feet above
the floor so that small children cannot reach it, and (c) away from all moving parts
of the door.
7) Install the Entrapment Warning Placard next to the control station and in a
prominent location.
8) For products having a manual release, instruct the end user on the operation of the
manual release.
ator has exposed
GCL-GCX
Counter Door Operator
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3.3
Section 4: Installation
Mounting
Unless otherwise stated, these instructions will show right side mount installations.
Left side mount is opposite.
1) Insert four(4) 3/8"-16 x 1" carriage bolts into headplate. FIG. 1.
• Threads to outside of plate.
• Retain by pushing 4 speed nuts onto bolts.
2) Complete installation of door as instructed in door installation manual up to
"mounting of hood."
3) Make certain both headplates are at 90° to wall.
• If not at 90°, use temporary external brace to hold in place.
4) Install hood and secure with hood mounting screws.
• When hood is secure, remove temporary brace if used (in step3).
• Leave door in FULL OPEN position.
5) Place 3/8" flat washers and 3/8"-16 keps nuts on 3/8" carriage bolts closest
to wall. FIG. 2.
• Leave nuts flush with ends of bolts.
.rotarepo XCG morf draug niahc evomeR )6
Figure 1 Figure 2
SPEED
NUT
CARRIAGE
BOLT
FLAT WASHERS
& KEPS NUTS
nuts flush with
end of bolts
WALL
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Counter Door Operator
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4.1
Mounting (continued)
7) Slide open ended slots of frame under flat washers installed in step 5. FIG. 3.
• Locate other frame slots over remaining two(2) carriage bolts and bring frame
against headplate.
• Put 3/8" washers and keps nuts on remaining bolts.
• DO NOT fully tighten nuts.
• Slide operator toward wall as far as slots allow. FIG. 4.
8) Place driven sprocket and key on door shaft and align with output sprocket
on operator. FIG. 4A.
• Secure sprocket and key in place with set screws.
9) Wrap #25 roller chain around both sprockets and join with connecting link. FIG. 5 & 6.
• Chain length is correct for 9-1/2" headplate.
• For 11-1/2" headplate, add short #25 chain (provided) to long chain using extra
connecting link.
• Slide operator away from hood until drive chain is tensioned but not tight. FIG. 7.
• Tighten mounting nuts.
Figure 4A
Figure 3
Figure 6
TOWARD WALL
AS FAR AS
SLOTS WILL ALLOW
GCL-GCXGCL-GCX
Figure 4
Counter Door Operator
Figure 5
Figure 7
90°
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4.2
Manual Release
NOTE: In case of power failure, door can be operated manually.
The operator can be disconnected from door by pulling red pull rope attached to
Drop Release Lever to allow opening door. FIG. 8.
• When door is in manual operation, limit switch setting is not affected.
• Releasing pull rope will re-engage operator.
1) Install Release Cord.
2) Locate and install the wall control.
3) Locate and install Warning Placard. FIG. 9.
4) Remove four (4) self-tapping screws from front panel of the enclosure and
remove front panel to expose control circuits and allow for installation of
any optional accessory board.
to
FIG. 8.
Figure 8
DROP RELEASE LEVER
(install release cord here)
Warning
MUST
Figure
9
Placard
BE ATTACHED
ADJACENT
to push button.
11173500 1
GCL-GCXGCL-GCX
Counter Door Operator
www.geniecompany.com 08-12
4.3
Optional Timer-Close Module or Auxiliary Output Module
These instructions apply to either board. Although they perform different functions,
they mount in the same way.
2) Orient the module so mounting bracket tabs are to the left and wire
terminals are facing up.
3) Make desired wiring connections, in accordance with instruction manual
accompanying the module.
4) Insert module into the area indicated and slide front mounting tab into slot
on side panel of the enclosure. FIG. 10 & 11.
5) Adjust module so that it is level with GCX enclosure.
• There is a mounting hole on side panel of enclosure which will line up
with hole in module mounting bracket.
• Attach module by inserting self-tapping screw (provided in kit) through
module bracket and into hole in side panel. Do not overtighten.
6) Replace front panel.
Figure 10
Figure 11
GCL-GCX
Counter Door Operator
MOUNTING
BRACKET
TAB
www.geniecompany.com 08-12
Self tapping
screw
4.4
Line Voltage Wiring Fig. 1
Section 5: Wiring
WARNING
• DO NOT apply power to operator until instructed to do so.
• The Genie® Company recommends that line voltage wiring
be performed by a qualified electrician.
• Be sure that electrical power has been disconnected from the
input power wires being connected to the operator prior to
handling these wires. An appropriate lock-out /tag-out procedure
is recommended.
• Line voltage wiring must meet all local building codes.
• Make sure operator voltage, phase and frequency nameplate
ratings are identical to the job site line voltage ratings.
• Input power wiring must be properly sized for the operators
amperage rating located on the nameplate.
• To reduce the risk of electric shock, make sure the chassis of this
unit is properly grounded.
1) Remove LINE VOLTAGE INPUT PLUG and install proper
fittings and 1/2”conduit.
2) Route proper LINE VOLTAGE wires into operator.
3) Locate LINE INPUT terminals on circuit board. Using
correct connectors, attach wires to LINE INPUTS, and GROUND
terminal.
• Keep low voltage and line voltage wires separate.
• Route all line voltage wires as shown.
• Plug all unused conduit holes.
Figure 1
S
S B
CAL
RUN
SET
SCROLL
CLR
SCROLL
STB
ENAB
+ 4
S Y
S YSB SB
VAC
EXT
IN LK
HOIST
IN LK
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Counter Door Operator
www.geniecompany.com 08-12
5.1
Low Voltage Control Wiring
Fig. 2
1) Connect all LOW VOLTAGE control circuit wires to this
side
of unit using 1/2” conduit or flexible convoluted
tubing.
• Keep low voltage and line voltage wires separate.
• Route all low voltage control wiring as shown. This
includes
all control circuit wires such as wall controls,
button input devices as well as
radio control and safety
circuit wiring.
timers and single
• Plug all unused conduit holes.
Figure 2
S
CAL
RUN
S B
SCROLL
SCROLL
SET
CLR
STB
ENAB
+ 24
S Y
SS B S B
VAC
EXT
NTLK
HOST
NTLK
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Counter Door Operator
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5.2
3-BUTTON
STATION
OPEN
CLOSE
STOP
REMOVE
JUMPER
IF STOP
BUTTON
IS USED
*
See Appendix B for detailed description of terminals.
External Wire Diagram
EXT
EXT
N-O
N-O
ODC
ODC
1-BTNGNDSTOPCLOSEOPEN
STB
1-BTN
STATION
N/O
KEY
SWITCH
STATION
N/O
CARD
READER
N/O
O/C
PULL
SWITCH
N/O
REVERSE
REVERSE
STB
INTLK
INTLK
REMOVE
JUMPER
WHEN
INSTALLING
EXTERNAL
INTERLOCK
SENSING EDGE SWITCH
(DO NOT CONNECT
2-WIRE MONITORED
SENSING EDGE SWITCH
TO THESE INPUTS)
PWR
20 40 VDC @ 315mA
MAX CURRENT
EXT RAD O CONNECTOR
ORANGE
BLUE
NOM
+ 24VDC
YELLOW
RELAY
GND
RADIO
Located inside
Electrical Box
*
GCL-GCX
MULT PLE
3 BUTTON
STAT ON
NSTALLAT ONS
REQU RE THE
STOP BUTTON
TO BE W RED
N SER ES
See Fig 5 pg 5 4
Counter Door Operator
SERIES II SAFE-T-BEAM®
(STB)
(*CONNECT STB WIRES
TO EITHER TERMINAL)
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*
MONITORED EDGE
INTERFACE MODULE
(OPAKMEIGX.S)
+
-
+
-
THRU-BEAM PHOTOCELLS
2-WIRE MONITORED SENSING EDGE SWITCH
5.3
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