Genie Fall Arrest Bar Operators Manual

Operator's Manual Supplement

Genie® Fall Arrest Bar

Original Instructions First Edition Sixth Printing Part No. 1256390GT

Operator's Manual Supplement First Edition • Sixth Printing

Genie® Fall Arrest Bar Part No. 1256390GT

Front Matter

Manufacturer Terex Global GmbH

Bleicheplatz 2 Schaffhausen, 8200 Switzerland

Note: Terex Global GmbH is also known as "Genie" when referenced in this manual.

Authorized representative: Genie Industries B. V.

Boekerman 5 4751 XK OUD GASTEL The Netherlands

https: //www.genielift.com/region-selector To locate additional Languages available for this

supplement:

 Go to http://www.genielift.com

http://www.genielift.com/en/servicesupport/manuals/index.htm

 Use the links to locate the Operator's Manuals  Select your language  Select supplements

Contents

Introduction ............................................................1

Installation Instructions ..........................................9

Genie Fall Arrest Bar Inspection Log .................. 14

Genie Fall Arrest Bar EU Declaration of

Conformity ..................................................... 15

Dakota, Inc. in the U.S.A. and many other countries.

Complies with:

- EC Directive 2006/42/EC

- Regulation EU 2016/425 (PPE)

PPE certified by Notified Body N°2777

SATRA Technology Europe Ltd Bracetown Business Park Clonee - Co. Meath Ireland

See EC Declaration of Conformity

This accessory complies with ANSI/SAIA A92.20 CAN/CSA B.354.6

First Edition • Sixth Printing Operator's Manual Supplement

Introduction

Part No. 1256390GT Genie® Fall Arrest Bar 1

Introduction

Genie Self-propelled Boom Products and Fall Arrest Guidance

Background

Booms are designed to carry personnel to elevated work locations. A personal fall protection system in addition to the platform guard rails is required by regulatory agencies in many parts of the world. Personal fall protection can consist of a fall restraint and/or fall arrest system. Depending on the work being performed either a fall restraint system or a fall arrest system should be selected while in the platform. Sometimes work must be performed by stepping out of the basket onto an adjacent structure. If the adjacent structure is not equipped to provide appropriate fall protection, the Genie boom may be used as a fall arrest anchor.

This document provides guidance for the use of Genie Booms to serve as fall arrest anchorages.

Definitions

Qualified person

A "qualified person" one who, by possession of a recognized degree, certificate, or professional standing, or by extensive knowledge, training and experience, has demonstrated his/her ability to solve or resolve problems related to the subject matter, the work, or the project.

Fall Restraint Systems

Restraint systems prevent a worker from being exposed to a fall. If the employee is protected by a restraint system, either a body belt or a harness may be used. When a restraint system is used for fall protection in a boom supported aerial work platform, the employer/user/operator must ensure that the lanyard and anchor are arranged so that the operator is not exposed to falling any distance outside the platform.

Fall Arrest Systems

A system that permits an arrested fall is considered a fall arrest system. A body belt is prohibited in a fall arrest system and instead a full body harness and lanyard that limits the fall distance and arresting force on the person is required. Fall arresting lanyards typically have a shock absorbing section or are a self-retracting lifeline/lanyard.

Self-retracting lifeline/lanyard

A deceleration device containing a drum-wound line which can be slowly extracted from, or retracted onto, the drum under slight tension during normal employee movement, and which after onset of a fall, automatically locks the drum and arrests the fall. The use of the self-retracting lifeline/ lanyard as a fall arrest lanyard is allowed on boom-supported aerial work platforms. If a selfretracting lifeline/lanyard is used while exiting the platform it shall not allow a free fall greater than six feet.

Operator's Manual Supplement First Edition • Sixth Printing

Introduction

2 Genie® Fall Arrest Bar Part No. 1256390GT

Personal Fall Protection Preference

When designing a work space/condition the order of preference for fall protection is:

1 Fall restraint - Prevent the occurrence of a fall 2 Fall arrest - Reduce injuries occurring during

the fall

Genie Self-propelled Booms may be used as a fall arrest anchor including working outside of the platform under the following guidelines:

1 The owner/employer/user/operator of the

boom is responsible for providing fall protection for boom operator.

2 A "qualified person" with knowledge of fall

protection regulations and systems must design the work space and the fall arrest system to insure worker safety.

3 Genie Booms have been stability tested on

level ground for a 300 lb / 136 kg person experiencing fall arrest with the remaining rated load in the platform. Therefore the weight of the worker, including tools and equipment, exiting the platform while attached to one of the platform's lanyard anchorages must not exceed 300 lbs / 136 kg.

4 The anchor device is used as part of a fall

arrest system, the user shall be equipped with a means of limiting to a maximum arresting force of 1,349 lbs / 6 kN, in some global regions the maximum could be 1,798 lbs / 8 kN. Obey all local and governmental regulations.

5 The fall arrest system must not allow a

potential free fall greater than 6ft /1.8m, in some global regions this could be 6.6ft/2m. Obey all local and governmental regulations.

6 Only one person may exit or work outside the

platform while attached to an approved lanyard attachment point.

7 The weight of a person working outside the

platform while attached to an approved lanyard attachment point must be included in the platform load calculation.

8 Employers and operators must be aware of

and plan for potential vertical and horizontal platform movement while exiting or entering an elevated boom platform.

9 The boom must be on firm level ground to be

considered usable as a fall arrest anchorage.

10 A person trained in the operation of the Genie

boom shall remain on the ground near the machine base controls to prevent unauthorized use and to prevent the machine from being operated while used as a fall arrest anchor.

11 The fall protection system must comply with all

applicable local, provincial, federal, job site, and manufacturer's requirements for the use of personal fall protection equipment.

12 Do not operate the boom once the operator

has tied off and stepped out of the platform.

13 Be aware of all medical conditions that could

affect the safety of the user in normal and emergency use.

14 A rescue plan should be in place to deal with

any emergencies that may arise during the work at height.

First Edition • Sixth Printing Operator's Manual Supplement

Introduction

Part No. 1256390GT Genie® Fall Arrest Bar 3

15 No alterations, additional or repairs should be

made to this equipment without the written consent of Genie.

16 The equipment shall not be used outside its

limitations, or for any other purpose than that it is intended for.

17 Always check within a system to ensure

compatibility of items of equipment when assembled into a system before use.

18 The safety function of one item of equipment

may interfere with the safe function of another with certain combinations of equipment.

19 The equipment should be stored and

transported in the following manor:

 To prevent contact with sharp heavy objects

that may damage the track.

 Away from harmful substances such as

acids, alkalis, fuel, and paints that could cause damage.

 The equipment is completely installed as

described in the installation instructions within this manual.

20 When designing fall arrest systems the

following should be taken into account:

 Lanyard free fall distance  Maximum allowable deceleration distance  Maximum lock-up length (for the self

retracting lifeline/lanyard only)

 Any stretch in the lifeline or lanyard outside

of the deceleration distance.

 The height of the operator  Any harness effects including self retracting

lanyards

 Safety factor (a suitable amount to ensure

that the required clearance between the operator and the lower surface is met)

 Any movement of the platform due to

dynamic loading

 Any obstructions under the platform  Any other traffic or distractions that could

affect safety

21 The anchor device should only be used for

personal fall protection equipment and not used in any way for lifting/lowering equipment.

Operator's Manual Supplement First Edition • Sixth Printing

Introduction

4 Genie® Fall Arrest Bar Part No. 1256390GT

Owner/Employer/User/Operator Requirements:

1 Operators must be trained and qualified on

safe operation of the equipment, and be familiar with the specific model of Genie equipment as follows:

 Be familiar and comply with the equipment

operating and safety manuals, decals and warnings.

 Understand all control functions.  Be aware of and understand all safety

devices specific to the equipment being used.

 Be instructed how to avoid the hazards.

2 Comply with all applicable jobsite, local, state,

provincial, and federal rules and regulations, and standards related to the use of the equipment.

3 The equipment must be in proper working

condition and configuration.

In consideration for Genie's guidance herein, the equipment owner, employer, user and operator hereby agree to indemnify and hold harmless Terex USA and its parent and affiliated companies against any and all liabilities, claims, suits, losses, costs and legal fees caused by, arising out of, or resulting from any negligent act or omission in the operation of the equipment; the failure to comply with the criteria set forth in this letter related to the use of a boom as a Fall Arrest anchorage; the safety rules and operating instructions in the Operator's Manual. By proceeding with the use

of a boom as a Fall Arrest anchorage, you agree to adhere to the requirements set forth herein, including said indemnification. If you do not agree, do not proceed with the proposed use.

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