Operator's Manual Supplement
Genie® Fall Arrest Bar
Original Instructions
First Edition
Sixth Printing
Part No. 1256390GT
Operator's Manual Supplement First Edition • Sixth Printing
Genie® Fall Arrest Bar Part No. 1256390GT
Front Matter
Manufacturer
Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland
Note: Terex Global GmbH is also known as
"Genie" when referenced in this manual.
Authorized representative:
Genie Industries B. V.
Boekerman 5
4751 XK OUD GASTEL
The Netherlands
Contact Us:
https: //www.genielift.com/region-selector
To locate additional Languages available for this
supplement:
Go to http://www.genielift.com
http://www.genielift.com/en/servicesupport/manuals/index.htm
Use the links to locate the Operator's Manuals
Select your language
Select supplements
Contents
Introduction ............................................................1
Installation Instructions ..........................................9
Genie Fall Arrest Bar Inspection Log .................. 14
Genie Fall Arrest Bar EU Declaration of
Conformity ..................................................... 15
Copyright © 2017 by Terex Corporation
First Edition, Sixth Printing October 2020
Genie, "S" and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
Complies with:
- EC Directive 2006/42/EC
- Regulation EU 2016/425 (PPE)
PPE certified by Notified Body N°2777
SATRA Technology Europe Ltd
Bracetown Business Park
Clonee - Co. Meath
Ireland
See EC Declaration of Conformity
This accessory complies with
ANSI/SAIA A92.20
CAN/CSA B.354.6
First Edition • Sixth Printing Operator's Manual Supplement
Introduction
Part No. 1256390GT Genie® Fall Arrest Bar 1
Introduction
Genie Self-propelled Boom
Products and Fall Arrest
Guidance
Background
Booms are designed to carry personnel to
elevated work locations. A personal fall protection
system in addition to the platform guard rails is
required by regulatory agencies in many parts of
the world. Personal fall protection can consist of a
fall restraint and/or fall arrest system. Depending
on the work being performed either a fall restraint
system or a fall arrest system should be selected
while in the platform. Sometimes work must be
performed by stepping out of the basket onto an
adjacent structure. If the adjacent structure is not
equipped to provide appropriate fall protection, the
Genie boom may be used as a fall arrest anchor.
This document provides guidance for the use of
Genie Booms to serve as fall arrest anchorages.
Definitions
Qualified person
A "qualified person" one who, by possession of a
recognized degree, certificate, or professional
standing, or by extensive knowledge, training and
experience, has demonstrated his/her ability to
solve or resolve problems related to the subject
matter, the work, or the project.
Fall Restraint Systems
Restraint systems prevent a worker from being
exposed to a fall. If the employee is protected by a
restraint system, either a body belt or a harness
may be used. When a restraint system is used for
fall protection in a boom supported aerial work
platform, the employer/user/operator must ensure
that the lanyard and anchor are arranged so that
the operator is not exposed to falling any distance
outside the platform.
Fall Arrest Systems
A system that permits an arrested fall is
considered a fall arrest system. A body belt is
prohibited in a fall arrest system and instead a full
body harness and lanyard that limits the fall
distance and arresting force on the person is
required. Fall arresting lanyards typically have a
shock absorbing section or are a self-retracting
lifeline/lanyard.
Self-retracting lifeline/lanyard
A deceleration device containing a drum-wound
line which can be slowly extracted from, or
retracted onto, the drum under slight tension
during normal employee movement, and which
after onset of a fall, automatically locks the drum
and arrests the fall. The use of the self-retracting
lifeline/ lanyard as a fall arrest lanyard is allowed
on boom-supported aerial work platforms. If a selfretracting lifeline/lanyard is used while exiting the
platform it shall not allow a free fall greater than six
feet.
Operator's Manual Supplement First Edition • Sixth Printing
Introduction
2 Genie® Fall Arrest Bar Part No. 1256390GT
Personal Fall Protection Preference
When designing a work space/condition the order
of preference for fall protection is:
1 Fall restraint - Prevent the occurrence of a fall
2 Fall arrest - Reduce injuries occurring during
the fall
Genie Self-propelled Booms may be used
as a fall arrest anchor including working
outside of the platform under the following
guidelines:
1 The owner/employer/user/operator of the
boom is responsible for providing fall
protection for boom operator.
2 A "qualified person" with knowledge of fall
protection regulations and systems must
design the work space and the fall arrest
system to insure worker safety.
3 Genie Booms have been stability tested on
level ground for a 300 lb / 136 kg person
experiencing fall arrest with the remaining
rated load in the platform. Therefore the
weight of the worker, including tools and
equipment, exiting the platform while attached
to one of the platform's lanyard anchorages
must not exceed 300 lbs / 136 kg.
4 The anchor device is used as part of a fall
arrest system, the user shall be equipped with
a means of limiting to a maximum arresting
force of 1,349 lbs / 6 kN, in some global
regions the maximum could be 1,798 lbs /
8 kN. Obey all local and governmental
regulations.
5 The fall arrest system must not allow a
potential free fall greater than 6ft /1.8m, in
some global regions this could be 6.6ft/2m.
Obey all local and governmental regulations.
6 Only one person may exit or work outside the
platform while attached to an approved
lanyard attachment point.
7 The weight of a person working outside the
platform while attached to an approved
lanyard attachment point must be included in
the platform load calculation.
8 Employers and operators must be aware of
and plan for potential vertical and horizontal
platform movement while exiting or entering an
elevated boom platform.
9 The boom must be on firm level ground to be
considered usable as a fall arrest anchorage.
10 A person trained in the operation of the Genie
boom shall remain on the ground near the
machine base controls to prevent
unauthorized use and to prevent the machine
from being operated while used as a fall arrest
anchor.
11 The fall protection system must comply with all
applicable local, provincial, federal, job site,
and manufacturer's requirements for the use
of personal fall protection equipment.
12 Do not operate the boom once the operator
has tied off and stepped out of the platform.
13 Be aware of all medical conditions that could
affect the safety of the user in normal and
emergency use.
14 A rescue plan should be in place to deal with
any emergencies that may arise during the
work at height.
First Edition • Sixth Printing Operator's Manual Supplement
Introduction
Part No. 1256390GT Genie® Fall Arrest Bar 3
15 No alterations, additional or repairs should be
made to this equipment without the written
consent of Genie.
16 The equipment shall not be used outside its
limitations, or for any other purpose than that it
is intended for.
17 Always check within a system to ensure
compatibility of items of equipment when
assembled into a system before use.
18 The safety function of one item of equipment
may interfere with the safe function of another
with certain combinations of equipment.
19 The equipment should be stored and
transported in the following manor:
To prevent contact with sharp heavy objects
that may damage the track.
Away from harmful substances such as
acids, alkalis, fuel, and paints that could
cause damage.
The equipment is completely installed as
described in the installation instructions
within this manual.
20 When designing fall arrest systems the
following should be taken into account:
Lanyard free fall distance
Maximum allowable deceleration distance
Maximum lock-up length (for the self
retracting lifeline/lanyard only)
Any stretch in the lifeline or lanyard outside
of the deceleration distance.
The height of the operator
Any harness effects including self retracting
lanyards
Safety factor (a suitable amount to ensure
that the required clearance between the
operator and the lower surface is met)
Any movement of the platform due to
dynamic loading
Any obstructions under the platform
Any other traffic or distractions that could
affect safety
21 The anchor device should only be used for
personal fall protection equipment and not
used in any way for lifting/lowering equipment.
Operator's Manual Supplement First Edition • Sixth Printing
Introduction
4 Genie® Fall Arrest Bar Part No. 1256390GT
Owner/Employer/User/Operator
Requirements:
1 Operators must be trained and qualified on
safe operation of the equipment, and be
familiar with the specific model of Genie
equipment as follows:
Be familiar and comply with the equipment
operating and safety manuals, decals and
warnings.
Understand all control functions.
Be aware of and understand all safety
devices specific to the equipment being
used.
Be instructed how to avoid the hazards.
2 Comply with all applicable jobsite, local, state,
provincial, and federal rules and regulations,
and standards related to the use of the
equipment.
3 The equipment must be in proper working
condition and configuration.
In consideration for Genie's guidance herein, the
equipment owner, employer, user and operator
hereby agree to indemnify and hold harmless
Terex USA and its parent and affiliated companies
against any and all liabilities, claims, suits, losses,
costs and legal fees caused by, arising out of, or
resulting from any negligent act or omission in the
operation of the equipment; the failure to comply
with the criteria set forth in this letter related to the
use of a boom as a Fall Arrest anchorage; the
safety rules and operating instructions in the
Operator's Manual. By proceeding with the use
of a boom as a Fall Arrest anchorage, you
agree to adhere to the requirements set forth
herein, including said indemnification. If you
do not agree, do not proceed with the
proposed use.
First Edition • Sixth Printing Operator's Manual Supplement
Introduction
Part No. 1256390GT Genie® Fall Arrest Bar 5
Danger
Failure to obey the instructions and
safety rules in this manual and in
the operator's manual for this
machine will result in death or
serious injury.
Note
The Genie® Fall Arrest Bar, also known as the
Traveling Traveling Fall Arrest Anchor System
(TFAAS), is only authorized for use in the ANSI,
CSA and CE markets. All other markets are
prohibited from use.
The Genie Fall Arrest Bar can only be used on
Genie Booms equipped with the following 6 ft /
1.83 m or 8 ft / 2.44 m platforms:
Standard entry platforms manufactured from
January, 2003
Side entry swing gate platforms manufactured
from August, 2015
Use on all other machines is prohibited.
Operator's Manual Supplement First Edition • Sixth Printing
Introduction
6 Genie® Fall Arrest Bar Part No. 1256390GT
The Genie Fall Arrest Bar can not be used with
machines equipped with the following:
Panel cradle option
Center mounted swing gate option
Lift ToolsTM Expo Installer
Tri-entry platform with three sliding mid-rails
Tri-entry platform with two sliding mid-rails and
center mounted swing gate
Using the Genie Fall Arrest Bar
with the above options could
result in death or serious injury.
Genie Fall Arrest Bar Safety
Read, understand and obey all warnings and
instructions provided with the Genie Fall Arrest
Bar.
Do not exceed the rated platform capacity. The
weight of the Genie Fall Arrest Bar assembly will
reduce the rated platform capacity and must be
subtracted from the total platform load.
The Genie Fall Arrest Bar is a non-integrated
accessory. The weight of this Genie Fall Arrest Bar
(50 lbs/ 23 kg) is to be subtracted from the
machine rated capacity.
The Genie Fall Arrest Bar is to be removed prior to
calibrating load sense systems.
Be sure the Genie Fall Arrest Bar is securely
installed.
When the Genie Fall Arrest Bar structure is
attached, this manual should be considered a
permanent part of your machine and should
remain with the machine at all times.
The anchor device is for the use of one person
only.
First Edition • Sixth Printing Operator's Manual Supplement
Introduction
Part No. 1256390GT Genie® Fall Arrest Bar 7
Symbol and Hazard Pictorials
Definitions
Genie Fall Arrest Bar
weighs 50 lbs / 23 kg
Read the supplement,
part number 1256390.
Tip-over Hazard
Maximum capacity
300 lbs / 136 kg.
Pre-operation Inspection
Be sure that the operator’s manual, safety
manual, responsibilities manual and any
necessary supplements are complete, legible
and in the storage container located in the
platform.
Be sure that all decals are legible and in place.
Check the Genie Fall Arrest Bar for damage or
wear, improperly installed, loose or missing parts
and unauthorized modifications.
Nuts, bolts and other fasteners
Cracks in welds or structural components
Dents or damage to Genie Fall Arrest Bar
Verify that the lanyard attachment trolley
can move freely along the entire length of
the track
Decal Inspection
Use the appropriate inspection to verify that all
decals are legible and in place. Decals may vary
depending on machine configuration.
Part No. Decal Description
Qty
1281176 Label – Lanyard Anchorage Point, Fall
Arrest
1
1256400 Decal, TFAAS Track, Word
1256400FR
1
1260910 Decal, TFAAS Track, Symbol
1
1301770 Label – CE Identification, TFAAS
1
Operator's Manual Supplement First Edition • Sixth Printing
Introduction
8 Genie® Fall Arrest Bar Part No. 1256390GT
Annual Inspection
Inspect for missing or loose components.
Check all fasteners for proper torque. Refer to the
installation instructions section of this document
for the torque specifications.
Inspect all components for damage or wear.
Check for cracks, bends and corrosion.
Inspect all welds for cracks.
Inspect the lower track flanges. If the flanges are
bent, damaged or worn, replace the track.
Verify the lanyard attachment trolley can freely
move the entire length of the track.
Test the operation of the lanyard attachment eye
on the trolley and verify that it can rotate freely.
Test the operation of the lanyard attachment
trolley and verify the wheels rotate freely.
Verify the track end stops and hardware are
present and secure.
Inspection After a Fall
Note: In the event of an operator fall, the Genie
Fall Arrest Bar and the Genie boom must be
immediately removed from service and inspected
by a "qualified person". If the Genie Fall Arrest Bar
and the Genie boom pass the inspections listed
below, the Genie Fall Arrest Bar and the Genie
boom may be returned to service.
Inspect all structural components of the Genie Fall
Arrest Bar and the Genie boom. Replace any bent
or damaged components. Replace any
components with cracked welds. Replace all
mounting fasteners for the Genie Fall Arrest Bar.
Perform an Annual Inspection on the Genie Fall
Arrest Bar.
Perform a Pre-Operation Inspection on both the
Genie Fall Arrest Bar and the Genie boom.
Lifespan of Product
PPE such as Genie fall arrest bar can be used,
provided that from the date of manufacture they
are subject to:
Normal use in accordance with the
recommendations of use of this manual.
Periodic inspection, which must be performed
at least once a year by an authorized and
competent person. At the end of this periodic
inspection, the PPE must be declared fit to
return to service in writing.
Strict compliance with storage and transport
conditions specified in this manual.
First Edition • Sixth Printing Operator's Manual Supplement
Installation Instructions
Part No. 1256390GT Genie® Fall Arrest Bar 9
Installation Instructions
Observe and Obey:
This procedure shall be completed by a
person authorized to install the Genie Fall
Arrest Bar.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation
Read, understand and obey the safety rules
and operating instructions in the appropriate
Genie Operator’s Manual and Supplements.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Notes:
New mounting hardware must be used with
each new installation of the Genie Fall Arrest
Bar, including re-installation on the same
machine. A replacement hardware kit (Genie
part number 1260849) is available through the
Genie Parts Department.
Refer to the illustration page for installation
instructions.
Contents of Kit 1256377
For use with 8 ft / 2.44 m platforms with
word decals.
Part Description
Genie part
number
Qty.
(1) Track assembly, 8 ft / 2.44 m
*1256379
1
(2) Spacer
1256481
8
(3) Inner hanger
1256389
2
(4) Screw, 3/8-16 x 2.5 **
1256856
8
(5) Flange nut, 3/8-16 **
1274322
8
(6)Manual, Supplement
1256390
1
Components of *1256379
Part Description
Genie part
number
Qty.
(7) Trolley
1256439
1
(8) Decal, Lanyard Attachment
1281176
1
(9) Decal, TFAAS Track, Word
1256400
1
(10) Screw, 1/2-13 x 3.5 ***
1256851
2
(11) Flange nut, 1/2-13 ***
1251997
2
(12) Rubber bumper
36388
2
(13) End stop
1260892
2
(14) Weldment, 8 ft / 2.44 m track
1256381
1
** Torque to 44 ft-lbs / 60 Nm
*** Tighten until snug. Do not over tighten or the
track may be damaged.
Operator's Manual Supplement First Edition • Sixth Printing
Installation Instructions
10 Genie® Fall Arrest Bar Part No. 1256390GT
Contents of Kit 1256378
For use with 6 ft / 1.83 m platforms with
word decals.
Part Description
Genie part
number
Qty.
(1) Track assembly, 6 ft / 1.83 m
*1256380
1
(2) Spacer
1256481
8
(3) Inner hanger
1256389
2
(4) Screw, 3/8-16 x 2.5 **
1256856
8
(5) Flange nut, 3/8-16 **
1274322
8
(6) Manual, Supplement
1256390
1
Components of *1256380
Part Description
Genie part
number
Qty.
(7) Trolley
1256439
1
(8) Decal, Lanyard Attachment
1281176
1
(9) Decal, TFAAS Track, Word
1256400
1
(10) Screw, 1/2-13 x 3.5 ***
1256851
2
(11) Flange nut, 1/2-13 ***
1251997
2
(12) Rubber bumper
36388
2
(13) End stop
1260892
2
(14) Weldment, 6 ft / 1.83 m track
1256383
1
Contents of Kit 1261018
For use with 8 ft / 2.44 m platforms with
French Decals.
Part Description
Genie part
number
Qty.
(1) Track assembly, 8 ft / 2.44 m
*1261020
1
(2) Spacer
1256481
8
(3) Inner hanger
1256389
2
(4) Screw,, 3/8-16 x 2.5 **
1256856
8
(5) Flange nut, 3/8-16 **
1274322
8
(6) Manual, Supplement
1256390FR
1
Components of *1261020
Part Description
Genie part
number
Qty.
(7) Trolley
1256439
1
(8) Decal, Lanyard attachment
1281176
1
(9) Decal, TFAAS Track, French
1256400FR
1
(10) Screw, 1/2-13 x 3.5 ***
1256851
2
(11) Flange nut, 1/2-13 ***
1251997
2
(12) Rubber bumper
36388
2
(13) End stop
1260892
2
(14) Weldment, 8 ft / 2.44 m track
1256381
1
** Torque to 44 ft-lbs / 60 Nm
*** Tighten until snug. Do not over tighten or the
track may be damaged.
First Edition • Sixth Printing Operator's Manual Supplement
Installation Instructions
Part No. 1256390GT Genie® Fall Arrest Bar 11
Contents of Kit 1261019
For use with 6 ft / 1.83 m platforms with
French Decals.
Part Description
Genie part
number
Qty.
(1) Track assembly, 6 ft / 1.83 m
*1261021
1
(2) Spacer
1256481
8
(3) Inner hanger
1256389
2
(4) Screw, 3/8-16 x 2.5 **
1256856
8
(5) Flange nut, 3/8-16 **
1274322
8
(6) Manual, Supplement
1256390FR
1
Components of *1261021
Part Description
Genie part
number
Qty.
(7) Trolley
1256439
1
(8) Decal, Lanyard Attachment
1281176
1
(9) Decal, TFAAS Track, French
1256400FR
1
(10) Screw, 1/2-13 x 3.5 ***
1256851
2
(11) Flange nut, 1/2-13 ***
1251997
2
(12) Rubber bumper
36388
2
(13) End stop
1260892
2
(14) Weldment, 6 ft / 1.83 m track
1256383
1
Contents of Kit 1261022
For use with 8 ft / 2.44 m platforms with
symbol Decals.
Part Description
Genie part
number
Qty.
(1) Track assembly, 8 ft / 2.44 m
1261024
1
(2) Spacer
1256481
8
(3) Inner hanger
1256389
2
(4) Screw, 3/8-16 x 2.5 **
1256856
8
(5) Flange nut, 3/8-16 **
1274322
8
(6) Manual, Supplement
1256390
1
Components of *1261024
Part Description
Genie part
number
Qty.
(7) Trolley
1292983
1
(8) Decal, Lanyard Attachment
1281176
1
(9) Decal, TFAAS Track, Symbol
1260910
1
(10) Screw, 1/2-13 x 3.5 ***
1256851
2
(11) Flange nut, 1/2-13 ***
1251997
2
(12) Rubber bumper
36388
2
(13) End stop
1260892
2
(14) Weldment, 8 ft / 2.44 m track
1256381
1
(15) Decal, CE Identification
1301770
1
** Torque to 44 ft-lbs / 60 Nm
*** Tighten until snug. Do not over tighten or the
track may be damaged.
Operator's Manual Supplement First Edition • Sixth Printing
Installation Instructions
12 Genie® Fall Arrest Bar Part No. 1256390GT
Contents of Kit 1261023
For use with 6 ft / 1.83 m platforms with
symbol Decals.
Part Description
Genie part
number
Qty.
(1) Track assembly, 6 ft / 1.83 m
*1261025
1
(2) Spacer
1256481
8
(3) Inner hanger
1256389
2
(4) Screw, 3/8-16 x 2.5 **
1256856
8
(5) Flange nut, 3/8-16 **
1274322
8
(6) Manual, Supplement
1256390
1
Components of *1261025
Part Description
Genie part
number
Qty.
(7) Trolley
1292983
1
(8) Decal, Lanyard Attachment
1281176
1
(9) Decal, TFAAS Track, Symbol
1260910
1
(10) Screw, 1/2-13 x 3.5 ***
1256851
2
(11) Flange nut, 1/2-13 ***
1251997
2
(12) Rubber bumper
36388
2
(13) End stop
1260892
2
(14) Weldment, 6 ft / 1.83 m track
1256383
1
(15) Decal, CE Identification
1301770
1
** Torque to 44 ft-lbs / 60 Nm
*** Tighten until snug. Do not over tighten or the
track may be damaged.
First Edition • Sixth Printing Operator's Manual Supplement
Installation Instructions
Part No. 1256390GT Genie® Fall Arrest Bar 13
Operator's Manual Supplement First Edition • Sixth Printing
Genie Fall Arrest Bar Inspection Log
14 Genie® Fall Arrest Bar Part No. 1256390GT
Genie Fall Arrest Bar Inspection Log
Important information - please
keep safe
Putting into service
date:
Date of
Inspection
Inspection findings
Signature of
Inspector
Next Inspection
Genie Fall Arrest Bar EU Declaration of Co nformity
Original Language EC/EU Declaration of Conformity
Model / Type:
Travelling Fall Arrest Anchor System (TFAAS)
Description:
Safety component
Category 3 Personal Protective Equipment
Manufacturer:
Terex Global GmbH
Bleicheplatz 2
8200 Schaffhausen Switzerland
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the
declaration:
Part number 1261023 and 1261022
The object of the declaration described above is
in conformity with the relevant Union
harmonisation legislation:
EC Directive 2006/42/EC, Machinery Directive article 2(c) as described in
EC typeexamination certificate number CE15/13683/PAC -Uplssue
1 issued by:
Powered Access Certification, Ltd.
N° 0545 Applethwaite Lodge,
The Common Windermere
Cumbria LA23 1JQ, UK
Regulation (EU) 2016/425 as described in EU type examination number
2777/13224-02/E00-00 issued by:
SATRA Technology Europe Limited
N° 2777 Bracetown Business Park,
Clonee, Dublin 15
Dublin, Ireland
Relevant harmonised standards:
BS EN 280:2013+A1:2015 Mobile elevating work platforms Design
Calculations -Stability criteria -Construction -Safety Examinations and
tests.
EN 795:2012 Personal fall protection equipment - Anchor devices
The object of the declaration described above is
subject to the following conformity assessment
procedure according to Regulation (EU)
2016/425:
Conformity to type based on internal production control plus supervised
product checks at random intervals (Module C2) under surveillance of the
notified body SATRA N°2777
Signed for and on behalf of:
Place and date of issue:
Terex Global GmbH
Place: Switzerland
Date: 20th September 2019
Empowered signatory
Erik Elzinga
VP Supplier Development and Innovation
Person authorized to compile the technical file:
Genie Industries B.V.
Boekerman 5
OUD GASTEL, Brabant 4751 XK
The Netherlands
Genie® Fall Arrest Bar
Part No. 1256390GT
Operator's Manual Supplement
First Edition • Sixth Printing
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