Genie Easy-Up Parts Manual

Page 1
Part No. 20946GT Rev: B.03 October 2023
from serial number 2482-1413 to
2492-2366
DC Power
Serial Number Range
Parts Manual
Page 2
Part No. 20946GT
Easy-Up AC & DC Power
October 2023
2
Page 3
Part No. 20946GT
Easy-Up AC & DC Power
October 2023
3
Page 4
Part No. 20946GT
Easy-Up AC & DC Power
October 2023
4
Page 5
Easy-Up AC & DC Power
Part No. 20946GT
October 2023
5
Page 6
Part No. 20946GT
Easy-Up AC & DC Power
October 2023
6
Page 7
Description
Page
100 Parts Figures
...............................................................................
101.1 Easy-Up Base Assembly
........................................................................102.1 Easy-Up Platform Assembly
.....................................................................
103.1 Easy-Up Mast Assembly
.......................................................................
.
104.1 Easy-Up DC Battery Pack
.......................................................................
105.1 Easy-Up DC Hyd./Elec. Assembly
................................................................106.1 Easy-Up AC Hyd./Elec. Assembly
...............................................................
.
Part Number Index
...............................................................................
October 2023
Table of Contents
Part No. 20946GT
Easy-Up AC & DC Power
8
8
1012161820
22
7
Page 8
Part No. 20946GT
October 2023

101.1 Easy-Up Base Assembly

100 Parts Figures

Easy-Up AC & DC Power
8
Page 9
Item
Part No.
Description
Qty.
LEVELING JACK ASSY,16IN.,EUP
.....................................................1BASE WELDMENT--EUP
component is no longer available
.......................................................12
11361PGT
DROP OUT CYL.WELD,EUP-PAINTED
................................................1317020GT
CASTER-PL,SW 8 X 2 BOLT/NUTKIN Order 17020 for initial replacement (all casters must be replaced as a set)
................2411160GT
CASTER,PL,RGD,8 X 2
...............................................................25
11158GT
CASTER,PL,SW,PNEU 8 X 4
..........................................................2611159GT
CASTER-PL,RGD,PNEU,8 X 2.80/4"
...................................................27
10791GT
OUTRIGGER WLDMT,EU "GRAY"
.....................................................48
11391GT
OUTRIGGER ASSY-EU ROUGH TERAIN
..............................................4
9
11570GT
TUBE-28"EU R.T. OUTRIGGER
.......................................................
4
10
11392GT
LEVELING JACK CASTING-EU
........................................................4118214GT
HANDLE,LEVELING JACK,SHRT-ZINC
................................................4
12
LEVELING JACK ROD 16" no longer available
.............................................................
4
13
124163GT
FOOTPAD SERVICE KIT
..............................................................4146277GT
PIN,LOCK,SHORT W/PULL RING
......................................................4
15
6100GT
CONDUIT-39.375" MAST BRACE,LH
...................................................
4
17
FLOOR LOCK CUP/PAD ASSY*SERV**
................................................17-
11367-2GT
SPRING-FLOOR LOCK (COMPR.)
.....................................................
17-
11367-3GT
SPRING-PAD RETAINER (EXP.)
.......................................................
Part No. 20946GT
October 2023
101.1 Easy-Up Base Assembly
100 Parts Figures
Easy-Up AC & DC Power
9
Page 10
Part No. 20946GT
October 2023

102.1 Easy-Up Platform Assembly

100 Parts Figures
Easy-Up AC & DC Power
10
Page 11
Item
Part No.
Description
Qty.
A
97815GT
DECAL,LABEL,LOWER MIDRAIL for sliding mid-rail
......................................................1B8041GT
DECAL,GENIE" for decal plate, and toeboard
...........................................................21
16951GT
PLAT. ASSY-STD PL W/DECALS (wood deck)
......................................................11-32815GT
PLAT. ASSY-STD PLI W/DECALS (aluminum deck)
.....................................................26837GT
CHAIN ASSY, STD PLAT. DATE
.......................................................13
14806GT
PLYWOOD,5/8 ACX-23.88 X 23.88
.....................................................14
7382GT
TOEBOARD WELDMT-STD PLATFORM
...............................................15
9216GT
DECAL,IMPORTANT ALL OUT.
........................................................168765GT
DECAL,300 LB. MAX. PLC
.............................................................
1
7
6090GT
SCREW, HHC, 1/4-20 X .75
............................................................2
8
6091GT
NUT, NYLOCK, 1/4-20
.................................................................29
6550GT
U-BOLT,3/8 X 1 YZ
....................................................................2
10
6021GT
WASHER,LOCK,.375
..................................................................2
11
4828GT
NUT,NYLOCK,3/8-16
..................................................................21212560GT
COIL CORD,16/6,24"COIL
.............................................................
1
13
7056GT
CONN, SQZ, 1/2NPT, 0.38-0.50,SM
....................................................1
14
8034GT
DECAL,EMERGENCY STOP"YELLOW
.................................................115
8541GT
SWITCH,CONTROL,TELEM.
..........................................................1
15-
10657GT
BRACKET-PLATFORM SWITCH MOUNT.
.............................................
.
15-
6637GT
SCREW,HHC,1/4-20 X 1.75
............................................................15-
6357GT
NUT,HEX,1/4-20
.....................................................................
.
16
9599-SGT
TOOL TRAY ACCESSORY*** (optional)
..........................................................1
Part No. 20946GT
October 2023
102.1 Easy-Up Platform Assembly
100 Parts Figures
Easy-Up AC & DC Power
11
Page 12
Part No. 20946GT
October 2023

103.1 Easy-Up Mast Assembly

100 Parts Figures
Easy-Up AC & DC Power
12
Page 13
Item
Part No.
Description
Qty.
90337GT
BOE LUBE aluminum dry lubricant
.................................................................11
21332GT
COIL CORD,16/-6,SO,79" COIL (platform controls switch to hydraulic pump)
.............................................12
6555GT
CONDUIT,3"-COIL TUBE HOUSE-39"
..................................................136558GT
JUNCTION BOX ROUND
..............................................................146628PGT
FLAT BAR-COIL TUBE BRKT---6"
......................................................2516954GT
CONDUIT-PB J BOX OUTLET-2.5"
.....................................................16
10775GT
T-BOX,2.75 X 4.5 X 2.0
................................................................176634PGT
BRACKET-OUTLET BOX PAINTED (grey)
....................................................1812560GT
COIL CORD,16/6,24"COIL
.............................................................
1
9
11404GT
MAST SECTION,#1-EUP19
............................................................1
10
11405GT
MAST SECTION,#2, EUP,71.25"
.......................................................111
8069GT
MAST SECT.#3, EUP19,PLC19 & 24
...................................................
1
12
11907GT
MAST SECTION,#4,PLC,PLI,EUP 19
...................................................
1
13
14817GT
CARRIAGE, PLC/EUP STANDARD-49" (newer style)
................................................1
13-
6527GT
CARRIAGE, PL, 29" (older style)
...................................................................
14
6050GT
ROLLER, NYLATRON,1.5 O.D.**
.......................................................
16
15
31707GT
ROLLER KIT(SL,PLC,AWP1) QTY 1
...................................................1616
7868GT
CHAIN ASSY,COL.#1-PLC24/DPL30 (replaced 11100)
...................................................
2
17
7870GT
CHAIN ASSY,COL.#2-PLC24/DPL30* (replaced 11101)
..................................................2
18
CHAIN ASSY,COL.#3-PLC24/DPL30 (replaced 11102) No longer available
...................................................219
6930GT
IDLER WHEEL W/BEARING-LG
.......................................................
20
14737GT
CLEVIS BLOCK-4 SLOT STL.CASTG
..................................................1
21
6929GT
IDLER WHEEL W/BEARING-MEDIUM
.................................................122
6928GT
IDLER WHEEL W/BEARING-SM
.......................................................
1
22A
6544GT
AXLE, IDLER WHEEL .75 X 4.01
.......................................................
23
6509GT
LOWER CHAIN TERM WELD. #3 WIDE
................................................1246506GT
LOWER CHAIN TERM WELD.#4 NARRW
..............................................1
25
6509GT
LOWER CHAIN TERM WELD. #3 WIDE
................................................1
Part No. 20946GT
October 2023
103.1 Easy-Up Mast Assembly
100 Parts Figures
Easy-Up AC & DC Power
13
Page 14
Part No. 20946GT
October 2023
103.1 Easy-Up Mast Assembly
100 Parts Figures
Easy-Up AC & DC Power
14
Page 15
Item
Part No.
Description
Qty.
26
6593GT
MAST COVER PLATE (4 COL)
........................................................1276600GT
INSTRUCT.TUBE W/CAPS-1.75 X 12
..................................................1
27-
31822GT
CAP,INSTRUCTION TUBE (RED)
......................................................28
11656GT
DECAL,OPER.INST, EUP
.............................................................130
12397GT
CABLE,MAST TENSION (71.25 inches)
...............................................................331
14558GT
PULLEY,(NYLATRON) 2 X .5 X .25
.....................................................332
6852GT
CABLE ANCHOR BRACKET-UPPER,ZNC
.............................................333
6552GT
CABLE ANCHOR BRACKET-LOWER,ZNC
.............................................334
6969GT
CYLINDER,HYD-1.5X 53.25X 66 (obselete, no replacement available)
....................................................1
34-
8931GT
SEAL KIT,FOR 1.13 ROD (LANTEX)
...................................................
35
6545GT
PIN,CLEVIS,.75 X 2
...................................................................136
7710GT
PULLEY&BRKT INSTALL-MAST TENSN
...............................................
36-
14558GT
PULLEY,(NYLATRON) 2 X .5 X .25
.....................................................
1
36-
6554GT
PULLEY BRACKET-1", ZINC
..........................................................1
36-
21018GT
SCREW,PHIL,PHM,10-24 X.38,SEMS
..................................................2
36-
6584GT
SCREW,SHS,10-24 X .625
............................................................1
36-
6607GT
WASHER,LOCK,#10 PLTD
............................................................1
36-
25625GT
NUT,HEX,10-24
.......................................................................
1
Part No. 20946GT
October 2023
103.1 Easy-Up Mast Assembly
100 Parts Figures
Easy-Up AC & DC Power
15
Page 16
Part No. 20946GT
October 2023

104.1 Easy-Up DC Battery Pack

100 Parts Figures
Easy-Up AC & DC Power
16
Page 17
Item
Part No.
Description
Qty.
1
21257PGT
BATTERY BOX-PAINTED
.............................................................12
6676GT
BATTERY, 30H, 109AH
................................................................137166GT
BATTERY BOX DIVIDER 13.5 X 9
.....................................................14
38581GT
CHARGER,12V,10A,AUTOMATIC,DOM*
...............................................4-8991GT
TIMER,12HR,CHARGER MOD.#2002**
................................................4-
14809GT
AMMETER-(6685,6675 CHARGER)**
..................................................4A
6851GT
CHARGER, 200-230/50-PLI,AWP
......................................................4B
CHARGER, 100-115/50-PL,PLC,AWP no longer available from supplier
..................................................5
57162GT
BATTERY TERMINAL PROTECTORS
.................................................
1
6
BATT. CABLE CLAMP-RING,14.0 No longer available (contact customer service)
..........................................2
7
6812GT
BATTERY BOX RECEPTACLE,RED
...................................................18
6813GT
BATTERY BOX RECEPTACLE,BLACK
.................................................
1
9
8909GT
Battery Terminal Boot
..................................................................1
10
96110GT
BOOT, CABLE, TERMINAL COVER
....................................................11111657GT
DECAL,CAUTION BATTERY,CAMLOK
.................................................
1
12
6673PGT
BATTERY BOX LID --(GRAY)
.........................................................
Part No. 20946GT
October 2023
104.1 Easy-Up DC Battery Pack
100 Parts Figures
Easy-Up AC & DC Power
17
Page 18
Part No. 20946GT
October 2023

105.1 Easy-Up DC Hyd./Elec. Assembly

100 Parts Figures
Easy-Up AC & DC Power
18
Page 19
Item
Part No.
Description
Qty.
1
6669GT
POWER UNIT ASSEMBLY-PLC/PSL/EU
...............................................11-
SOLENOID, STONE, DC obsolete, no longer available from supplier
..............................................1-
15942GT
MOTOR KIT-STONE 12V DC REPLA** (call the Service Department for mounting instructions)
..................................1-
25664GT
BRUSH KIT,15942/29416 MOTOR*** (call the Service Department for mounting instructions)
..................................1-
6950GT
BREATHER CAP, ALUMINUM PRODUCT
..............................................2
6648GT
BUSHING,140140-6-4
.................................................................23
6642GT
ELBOW,130239-4-4 (replaced 4605)
...................................................................24
6693GT
CONNECTOR,070102-4-4
.............................................................45
11817GT
HYD HOSE ASSY W/FITTINGS-22.5"
..................................................1
6
11415GT
HYD HOSE ASSY W/FITTINGS--25"
...................................................
1
7
6567GT
VALVE,FLOW CONTROL A8-2101-00
..................................................186639GT
NIPPLE,HEX,140137-4-4
..............................................................1
9
6969GT
CYLINDER,HYD-1.5X 53.25X 66 EUP-15, EUP-19
.......................................................
1
9-
8931GT
SEAL KIT,FOR 1.13 ROD (LANTEX)
...................................................107797GT
BATTERY CABLE ASSY-PL,NEG-24"
..................................................1
11
7796GT
BATTERY CABLE ASSY-PL,POS-27"
..................................................1
Part No. 20946GT
October 2023
105.1 Easy-Up DC Hyd./Elec. Assembly
100 Parts Figures
Easy-Up AC & DC Power
19
Page 20
Part No. 20946GT
October 2023

106.1 Easy-Up AC Hyd./Elec. Assembly

100 Parts Figures
Easy-Up AC & DC Power
20
Page 21
Item
Part No.
Description
Qty.
1
124816GT
POW UNIT,AC,.75GPM,PLC,SERV (replaced 12250)
....................................................1-
12439GT
VALVE,RELEASE CARTRIDGE,STONE
-12250
................................................1-
6950GT
BREATHER CAP, ALUMINUM PRODUCT
..............................................2
6648GT
BUSHING,140140-6-4
.................................................................23
6647GT
ELBOW,070202-4-4
...................................................................34
8979GT
HYD HOSE ASSY W/FITTINGS 24.75 (replaced 11388)
..................................................1511816GT
HYD HOSE ASSY W/FITTINGS 22"
...................................................16
6693GT
CONNECTOR,070102-4-4
.............................................................27
6567GT
VALVE,FLOW CONTROL A8-2101-00
..................................................1
8
6970GT
NIPPLE,GALV.,1/4 X 2
................................................................1
9
CYLINDER,HYD-1.5X 53.25X 66 EUP-15, EUP-19 (no replacement available)
............................................19-8931GT
SEAL KIT,FOR 1.13 ROD (LANTEX)
...................................................
10
8425GT
ENCLOSURE,FG ELEC.,STOCK,7X5X4
...............................................
1
11
7056GT
CONN, SQZ, 1/2NPT, 0.38-0.50,SM
....................................................1127057GT
CONN. SQZ,1/2NPT .39-.56 MED
......................................................2
13
7157GT
CONTACTOR, MOTOR, 50/60 110V
...................................................
1
13A
7160GT
CONTACTOR, MOTOR, 50/60 220V
...................................................1420561GT
DECAL,WIRING DIAGRAM, PLC/I AC (replaced 10162)
..................................................1
15
35846GT
PIGTAIL,ASSY,AC/DC SJO 14/3** (includes plug)
.....................................................
1
Part No. 20946GT
October 2023
106.1 Easy-Up AC Hyd./Elec. Assembly
100 Parts Figures
Easy-Up AC & DC Power
21
Page 22
Part no.
Page Number
4828GT
11
6021GT
11
6050GT
13
6090GT
11
6091GT
11
6100GT
9
6277GT
9
6357GT
11
6506GT
13
6509GT
13
6527GT
13
6544GT
13
6545GT
15
6550GT
11
6552GT
15
6554GT
15
6555GT
13
6558GT
13
6567GT
19, 21
6584GT
15
6593GT
15
6600GT
15
6607GT
15
6628PGT
13
6634PGT
13
6637GT
11
6639GT
19
6642GT
19
6647GT
21
6648GT
19, 21
6669GT
19
6673PGT
17
6676GT
17
6693GT
19, 21
6812GT
17
6813GT
17
6837GT
11
6851GT
17
6852GT
15
6928GT
13
6929GT
13
6930GT
13
Part no.
Page Number
6950GT
19, 21
6969GT
15, 19
6970GT
21
7056GT
11, 21
7057GT
21
7157GT
21
7160GT
21
7166GT
17
7382GT
11
7710GT
15
7796GT
19
7797GT
19
7868GT
13
7870GT
13
8034GT
11
8041GT
11
8069GT
13
8214GT
9
8425GT
21
8541GT
11
8765GT
11
8909GT
17
8931GT
15, 19, 21
8979GT
21
8991GT
17
9216GT
11
9599-SGT
11
10657GT
11
10775GT
13
10791GT
9
11158GT
9
11159GT
9
11160GT
9
11361PGT
9
11367-2GT
9
11367-3GT
9
11391GT
9
11392GT
9
11404GT
13
11405GT
13
11415GT
19
11570GT
9
Part no.
Page Number
11656GT
15
11657GT
17
11816GT
21
11817GT
19
11907GT
13
12397GT
15
12439GT
21
12560GT
11, 13
14558GT
15
14737GT
13
14806GT
11
14809GT
17
14817GT
13
15942GT
19
16951GT
11
16954GT
13
17020GT
9
20561GT
21
21018GT
15
21257PGT
17
21332GT
13
25625GT
15
25664GT
19
31707GT
13
31822GT
15
32815GT
11
35846GT
21
38581GT
17
57162GT
17
90337GT
13
96110GT
17
97815GT
11
124163GT
9
124816GT
21
Part No. 20946GT
October 2023

Part Number Index

Easy-Up AC & DC Power
22
Page 23
October 2023
Notes
Part No. 20946GT
23
Page 24
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