Genie DPL-30S, DPL-25S, DPL-35S User Manual

Operator’s Manual

with Maintenance Information

Second Edition

First Printing

Part No. 82799

Operator’s Manual Second Edition • First Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 7

Legend ....................................................................... 8

Pre-operation Inspection ............................................ 9

Maintenance ............................................................. 11

Function Tests.......................................................... 14

Workplace Inspection................................................ 17

Operating Instructions............................................... 18

Battery and Charger Instructions............................... 21

Transport and Lifting Instructions .............................. 22

Decals ...................................................................... 24

Specifications ........................................................... 28

Contact us:

Internet: http://www.genieindustries.com
e-mail: [e-mail]

Copyright © 1996 by Genie Industries
First Edition: Fifth Printing, April 2002
Second Edition: First Printing, November 2003
"Genie" and "DPL" are registered trademarks

of Genie Industries in the USA and many other
countries. "Super Series" is a trademark of
Genie Industries.

This machine complies with
ANSI/SIA 92.3-1990.

Printed on recycled paper
Printed in U.S.A.

Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
cause death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform the function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

The first time this machine is set up for use, a

breather cap is installed. See Pre-operation
Inspection section for breather cap instructions.

Part No. 82799 Genie DPL Super Series 1

Operator’s Manual Second Edition • First Printing

SAFETY RULES

Tip-over Hazards

Do not raise the platform
unless the base is level,
all four outriggers are
properly set up and the
leveling jacks firmly
contact the ground.

Do not move the machine
while the platform is
raised.

Do not adjust or remove the outriggers while the
platform is occupied or raised.

Do not place or attach overhanging loads to any
part of this machine.

Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.

Do not raise the platform
unless the machine is
level. Do not set the
machine up on a surface
where it cannot be leveled
using only the outriggers.

Do not place ladders or
scaffolds in the platform or
against any part of this
machine.

Do not push off or pull toward any object outside
the platform.

Do not use the machine on a moving or mobile
surface or vehicle.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Occupants, equipment and materials shall not
exceed the maximum platform capacity.

Maximum capacity - DPL-25S

ANSI and CE 750 lbs 340 kg
CSA 600 lbs 272 kg
Maximum occupants 2

Maximum capacity - DPL-30S

ANSI and CE 750 lbs 340 kg
CSA 600 lbs 272 kg
Maximum occupants 2

Maximum allowable
manual force 90 lbs 400 N

2 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

SAFETY RULES

Maximum capacity - DPL-35S

ANSI and CE 600 lbs 272 kg
CSA 500 lbs 227 kg
Maximum occupants 2

Do not operate the machine near drop-offs, holes,
bumps, debris, unstable or slippery surfaces or
other possible hazardous conditions.

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to stability with items
of different weight or specification. Use only Genie
authorized replacement parts.

When moving the machine with a forklift or other
transport vehicle, the platform should be fully
lowered, the guard rails should be down, the
machine should be turned off and no personnel
shall remain in the platform.

Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform, toeboards
or guard rail system can increase the weight in the
platform and the surface area of the platform or the
load.

Fall Hazards

The guard rail system provides fall protection. If
occupants of the platform are required to wear
personal fall protection equipment (PFPE) due to
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’s instructions and applicable
governmental requirements.

Do not sit, stand or climb
on the platform guard rails.
Maintain a firm footing on
the platform floor at all
times.

Do not enter or raise the
platform unless the
platform side guard rails
are locked upright and the
platform end guard rail and
the platform entry gate are
closed and latched.

Do not exit the platform while raised. If a power
failure occurs, have ground personnel activate the
manual lowering valve.

Keep the platform floor clear of debris.

Part No. 82799 Genie DPL Super Series 3

Operator’s Manual Second Edition • First Printing

SAFETY RULES

Electrocution
Hazards

This machine is not
electrically insulated
and will not provide
protection from contact
with or proximity to
electrical current.

Keep away from the machine if it contacts
energized power lines or becomes electrically
charged. Personnel on the ground or in the platform
must not touch or operate the machine until the
energized power lines are shut off.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe

Approach Distance

Phase to Phase Feet Meters

0 to 300V Avoid Contact

Allow for platform movement, electrical line sway
or sag and movement due to strong or gusty winds.

Do not use the machine as a ground for welding.
Do not operate the machine during lightning or

storms.
Do not operate an AC powered machine or a DC

battery charger unless using a 3-wire grounded
extension cord connected to a grounded AC circuit.
Do not alter or disable the 3-wire grounded plugs.

Collision Hazards

Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.

Check the work area for overhead obstructions or
other possible hazards.

Be aware of crushing hazards when grasping the
platform side guard rails.

Do not lower the platform unless the area below is
clear of personnel and obstructions.

300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72

4 Genie DPL Super Series Part No. 82799

Be careful when transporting on an incline.
Stay clear of descending platform.

Component Damage Hazards

Do not operate the machine unless a breather cap
has been installed in the hydraulic reservoir. See
the Pre-operation Inspection section for breather
cap instructions.

Do not use the machine as an electrical ground for
welding.

DC models: Do not operate the machine with a
weak or overly discharged battery.

Operator’s ManualSecond Edition • First Printing

SAFETY RULES

Improper Use Hazard

Do not leave the machine unattended unless the
key is removed to secure from unauthorized use.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the

machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.

Be sure all maintenance has been performed
as specified in this manual and the

Service Manual

Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage
container located in the platform.

.

Genie DPL

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

Part No. 82799 Genie DPL Super Series 5

Operator’s Manual Second Edition • First Printing

SAFETY RULES

Battery and Charger Safety

- DC Models
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.

Explosion Hazards

Batteries emit explosive gas.
Keep sparks, flames and
lighted tobacco away from
the battery.

Electrocution Hazards

Connect the charger to a
grounded AC circuit only.

Do not expose the battery or
the charger to water or rain.

Before each use, inspect for
damage. Replace damaged
items before operating.

Lifting Hazard

The battery weighs 105 lbs / 48 kg. Use the
appropriate number of people and proper lifting
techniques when lifting the battery.

Charge the battery in a
well-ventilated area.

Do not disconnect the charger DC output wires from
the battery when the charger is on.

The sliding door on the base cover must remain
open during the entire charging cycle.

6 Genie DPL Super Series Part No. 82799

Ground Controls Platform Controls

Operator’s ManualSecond Edition • First Printing

Controls

1 2

3 4

1

8

9

7 6 5

1 Red Emergency Stop button
2 Key switch
3 Outrigger interlock display lights (four)
4 Low battery indicator light for auxiliary

lowering

Part No. 82799 Genie DPL Super Series 7

5 DC models: Low battery indicator light
6 Power light
7 Auxiliary platform lowering button
8 Control activate button
9 Up/Down switch

Operator’s Manual Second Edition • First Printing

Legend

1 Platform end guard rail
2 Platform side guard rail
3 Manual storage container
4 Platform controls
5 AC outlet
6 Guard rail lifting arm
7 Platform entry gate
8 Platform end gate latch
9 Platform
1 0 Interlock display

8 Genie DPL Super Series Part No. 82799

1 1 AC models: Circuit breaker
1 2 Platform entry ladder
1 3 AC models: Power supply for

machine
DC models: AC power to

platform
1 4 Platform entry ladder lock pin
1 5 Outrigger with leveling jack
16 Forklift pocket
1 7 Bubble level
18 Sequencing cable

19 Transport tie-down
20 Manual lowering lever
21 Battery charger plug-in
22 Base
2 3 Caster with swivel lock
2 4 Base cover
25 Mast
26 Steer handle
2 7 Platform guard rail locking

handle

Pre-operation Inspection

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform the function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

Breather Cap - AC & DC
Models

Component damage will occur if the machine
is operated without a breather cap.

The first time this machine is
set up for use, the pipe plug in
the hydraulic reservoir, under the
battery cover, must be removed
and permanently replaced with a
breather cap.

Operator’s ManualSecond Edition • First Printing

Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

A breather cap is supplied and
can be found in an envelope
taped to the mast.

Part No. 82799 Genie DPL Super Series 9

Operator’s Manual Second Edition • First Printing

PRE-OPERATION INSPECTION

Pre-operation Inspection

o Be sure that the operator’s, safety and

responsibilities manuals are complete, legible
and in the storage container located in the
platform.

o Be sure that all decals are legible and in place.

See Decals section.

o Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

o Check for hydraulic oil leaks and proper oil level.

Add oil if needed. See Maintenance section.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

o Electrical components and wiring
o Coil cord (if equipped)
o Hydraulic power unit, hoses, fittings and

cylinders

o Manual lowering lever
o Platform end guard rail, platform side guard

rails and platform entry gate

o Breather cap
o Outriggers, leveling jacks and footpads
o Guard rail lift arm
o Platform entry ladder

Check entire machine for:

o Dents or damage
o Corrosion or oxidation
o Crack in welds or structural components

o Inspect and clean battery terminals and all

battery cable connections.

o Be sure that all structural and other critical

components are present and all associated
fasteners and pins are in place and properly
tightened.

o Guard rail lock handles
o Sequencing cables and pulleys
o Lifting chains and idler wheels
o Nuts, bolts and other fasteners
o Mast and mast braces

10 Genie DPL Super Series Part No. 82799

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.

Operator’s ManualSecond Edition • First Printing

Maintenance

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be required to
perform this procedure.

Part No. 82799 Genie DPL Super Series 11

Operator’s Manual Second Edition • First Printing

MAINTENANCE

Check the Battery - DC Models

Proper battery condition is essential to good
machine performance and safe operation. Improper
fluid levels or damaged cables and connections can
result in component damage and hazardous
conditions.

Electrocution hazard. Contact with
hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.

Perform this test after fully

charging the batteries.
1 Put on protective clothing and eye wear.
2 Remove the battery vent caps.

Check the Hydraulic Oil Level ­AC and DC Models

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.

1 Be sure the platform is fully lowered.
2 Check the sight gauge on the side of the

hydraulic reservoir.

Result: The hydraulic oil level should be visible

in the middle of the sight gauge. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

3 Check the battery acid level. If needed,

replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.

4 Install the vent caps.

12 Genie DPL Super Series Part No. 82799

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Operator’s ManualSecond Edition • First Printing

MAINTENANCE

Part No. 82799 Genie DPL Super Series 13

Operator’s Manual Second Edition • First Printing

Function Tests

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.

3 Always perform the function tests prior

to use.
Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests before putting the machine into service.

Function Tests

1 Position the machine directly below the desired

work area.

2 Connect to the appropriate power source:

DC models: Connect the battery pack.
AC models: Connect to a grounded 15A AC
power supply. Use a 12 gauge / 3.3 mm
3-wire grounded extension cord no longer than
50 feet / 13 m.

3 Insert the key and turn to platform control.

2

4 Pull out the red Emergency Stop button at the

ground controls to the on position.

Result: The power light should come on.

5 Install each outrigger and adjust the leveling

jacks to level the machine. Level the machine
using only the outriggers.

14 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

FUNCTION TESTS

6 Be sure that all four interlock display lights at

the ground controls are on.

7 Use the bubble level and adjust

the leveling jacks until the

machine base is level.

8 Rotate the platform guard

rail locking handle and

rotate the platform side

guard rail to the upright

position. Be sure the side

guard rail locks in place.

Repeat for the other side.

9 Pull the ladder lock pins and rotate the ladder

down. Be sure the ladder locks in place.

1 0 Climb the ladder to enter the platform. Close and

latch the platform entry gate and the platform

end guard rail.

Test Emergency Stop

1 1 Twist to release the red Emergency Stop button

at the platform controls.

1 2 Push in the red Emergency Stop button at the

ground controls to the off position.

1 3 Push and hold the control activate button and

rotate the up/down switch in the direction of
intended travel.

Result: The up/down function should not

operate.

1 4 Push in the red Emergency Stop button at the

platform controls to the off position.

1 5 Pull out the red Emergency Stop button at the

ground controls to the on position.

1 6 Push and hold the

control activate button
and rotate the up/down
switch in the direction
of intended travel.

Result: The up/down

function should not
operate.

Part No. 82799 Genie DPL Super Series 15

Operator’s Manual Second Edition • First Printing

FUNCTION TESTS

Test Outrigger Interlock

1 7 Twist to release the red Emergency Stop button

at the platform controls.

1 8 Push and hold the control activate button and

rotate the up/down switch in the direction of

intended travel.
Result: The up/down function should operate.

1 9 Unscrew one leveling jack until the

corresponding interlock display light turns off.

2 0 Push and hold the control activate button and

rotate the up/down switch in the direction of

intended travel.
Result: The up/down function should not

operate.

2 1 Return the leveling jack to the previous setting

and check the bubble level.

2 2 Repeat the procedure for each outrigger.

Test Auxiliary Platform Lowering

- AC & DC Models

2 8 Turn the key switch to platform control.
2 9 Raise the platform approximately 6 in / 15 cm.
3 0 Disconnect the power source from the machine.
3 1 Push and hold the control activate button and

rotate the up/down switch in the down direction.

Result: The platform should lower.

3 2 Connect the power source to the machine.

Test Manual Lowering

3 3 Raise the platform slightly.
3 4 Activate the manual lowering lever.

Result: The platform should lower.

2 3 Raise the platform slightly.
2 4 Disconnect the power source from the machine.
2 5 Turn the key switch to ground control.
2 6 Push in the auxiliary platform lowering button at

the ground controls.
Result: The platform should lower.

2 7 Connect the power source to the machine.

16 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the workplace

inspection before going on to the next

section.

5 Only use the machine as it was intended.

Fundamentals

· slopes that exceed the machine’s leveling
capability

· unstable or slippery surfaces

· overhead obstructions and high voltage
conductors

· hazardous locations

· inadequate surface support to withstand all load
forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator’s responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 82799 Genie DPL Super Series 17

Operator’s Manual Second Edition • First Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was

intended.

safety and responsibilities manuals.
Using the machine for anything other than lifting

personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

18 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

OPERATING INSTRUCTIONS

Setup

1 Position the machine directly below the desired

work area.

2 Connect to an appropriate power source:

DC models: Connect the battery pack.
AC models: Connect to a grounded 15A AC
power supply. Use a 12 gauge / 3.3 mm² 3-wire
grounded extension cord no longer than

50 feet / 13 m.
3 Insert the key and turn to platform control.
4 Pull out the red Emergency Stop button at the

ground controls to the on position. Be sure the

power light is on.
5 Install the outriggers and adjust the leveling

jacks to level the machine. Use the bubble level

to be sure the machine is level.
6 Be sure that all four interlock display lights at

the ground controls are on.
7 Pull down on the platform

guard rail locking handle

and rotate the platform

side guard rail to the

upright position. Be sure

the side guard rail locks

in place. Repeat for the

other side.

Emergency Stop

1 Push in the red Emergency Stop button at the

platform controls or at the ground controls to
stop the up function.

Platform Raise and Lower

1 Twist to release the red Emergency Stop button.
2 Push and hold the control activate button and

rotate the up/down switch in the desired
direction of travel.

8 Pull the ladder lock pins

and rotate the ladder down. Be sure the ladder

locks in place.
9 Climb the ladder to enter the platform. Close and

latch the platform entry gate and the platform

end guard rail.

Part No. 82799 Genie DPL Super Series 19

Operator’s Manual Second Edition • First Printing

OPERATING INSTRUCTIONS

Manual Lowering

1 Activate the manual lowering lever.

Auxiliary Platform Lowering

- AC & DC Models

1 Turn the key switch to ground control. Pull out

the red Emergency Stop button to the on

position.
2 Activate the auxiliary platform lowering button at

the ground controls.

Platform Overload Indicator
Light (if equipped)

Light flashing indicates the
platform is overloaded and no
functions will operate. An alarm
will sound at the platform
controls.

The machine must be reset before functions will
operate.

Fall Protection

Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:

All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.

After Each Use

1 Select a safe storage location—firm, level

surface, weather protected, clear of obstruction
and traffic.

2 Remove the key to secure from unauthorized

use.

3 DC models: Recharge the battery.

To reset the machine:
1 Remove load from the platform.
2 Push in, then twist to release the red

Emergency Stop button at the platform controls.
3 Operate the machine. If the load in the platform

is below the rated capacity, the machine will

operate.

20 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

OPERATING INSTRUCTIONS

5 Set the timer based on the amount of use:

Light Use (less than 15 lifting cycles): Set to 7

hours.

Heavy Use (greater than 15 lifting cycles): Set

to the on position.

Battery and Charger
Instructions

Observe and Obey:

Do not use an external charger or booster

battery.

Charge the battery in a well-ventilated area.
Use the proper AC input voltage for charging as

indicated on the charger.

Use only Genie authorized battery and charger.

To Charge Battery:

1 Slide open the battery

cover to access the

charger and the battery.

The cover must remain

open for the entire charging

cycle.
2 Remove the battery vent caps and check the

battery acid level. If necessary, add only

enough distilled water to cover the plates. Do

not overfill prior to the charge cycle.
3 Install the battery vent caps.
4 Connect the battery charger

to a grounded outlet of proper

voltage and amperage as

indicated on the battery

charger.

6 The charger will automatically shut off at the end

of the set period.

Note: If the ammeter drops to 3A or less within the
first 15 minutes, the battery is fully charged.

7 Check the battery acid level when the charge

cycle is complete. Replenish with distilled water
to the bottom of the fill tube.

Dry Battery Filling And
Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent
openings.

2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.

Do not fill to the maximum level until the battery
charge cycle is complete. Overfilling can cause
battery acid to overflow during charging. Neutralize
battery acid spills with baking soda and water.

3 Install the battery vent caps.
4 Charge the battery for seven hours or until the

charger ammeter reads 3A or less.

5 Check the battery acid level when the charge

cycle is complete. Fill with distilled water to the
bottom of the fill tube.

Part No. 82799 Genie DPL Super Series 21

Operator’s Manual Second Edition • First Printing

Transport and Lifting Instructions

Loading the Machine With
a Forklift

1 Lower the platform.
2 Lower the platform side guard rails, the platform

Observe and Obey:

Common sense and planning must be applied to

control the movement of the machine when

lifting it with a crane or forklift.

The transport vehicle must be parked on a level

surface.

The transport vehicle must be secured to

prevent rolling while the machine is being

loaded.

end guard rail and the platform entry gate.
Secure the side guard rails with the tie-down
strap.

3 Push in the red Emergency Stop buttons at the

ground and platform controls, turn the key
switch to the off position and remove the key.

4 Inspect the entire machine for loose or

unsecured items.

5 Use the forklift pockets located on the sides of

the machine.

Vehicle capacity, loading equipment and

surfaces must be capable of supporting the

machine weight. See the serial plate for the

machine weight.

The machine must be secured to the transport

vehicle with chains or straps of ample load

capacity.

Winching the Machine onto a
Flatbed Truck

1 Lower the platform.
2 Lower the platform side guard rails, the platform

end guard rail and the platform entry gate.
Secure the side guard rails with the tie-down
strap.

3 Push in the red Emergency Stop buttons at the

ground and platform controls, turn the key
switch to the off position and remove the key.

4 Inspect the entire machine for loose or

unsecured items.

5 Connect the cable to the winching point (tie-

down points) located on the base.
6 Carefully winch the machine onto the truck.
7 Secure the machine base and masts to the

transport vehicle. Use chains or straps of ample

load capacity.

22 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

TRANSPORT AND LIFTING INSTRUCTIONS

Center of gravity X Axis Y Axis Z Axis
DPL-25 40.5 in 13.15 in 32.9 in

1.03 m 34.3 cm 83.6 cm

DPL-30 40.5 in 13.15 in 33 in

1.03 m 34.3 cm 83.8 cm

Observe and Obey:

Only qualified riggers should rig and lift the

machine.

Be sure the crane capacity, loading surfaces

and straps or lines are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

Lifting Instructions

Fully lower the platform. Be sure the controls and
covers are secure. Remove all loose items on the
machine.

Determine the center of gravity of your machine
using the table and the picture on this page.

Attach the rigging only to the designated lifting
points on the machine. There are two lifting points
on each side of the machine.

Adjust the rigging to prevent damage to the
machine and to keep the machine level.

DPL-35 40.5 in 13.15 in 33.11 in

1.03 m 34.3 cm 84.1 cm

Y Axis

X Axis

Z Axis

Part No. 82799 Genie DPL Super Series 23

Operator’s Manual Second Edition • First Printing

Decals

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Description Quantity

27857 Caution - Component Damage 1
27865 Label - Bubble Level 2
27868 Danger - Tip-over, Relief 1
28174 Label - Power to Platform, 230V 2
28176 Notice - Missing Manuals 1
28235 Label - Power to Platform, 115V 2
28236 Warning - Failure To Read 1
37118 Warning - Bodily Injury Hazard 1
38142 Label - Circuit Breaker, AC models 1
40465 Notice - Manual Lowering Lever 1
40466 Danger - General Safety 2
40467 Notice - Operating Instructions, Ground 1
40468 Notice - Operating Instructions, Platform 1
40469 Danger - Tip-over/Fall Hazard 1
40514 Warning - Guard Rail Lock Handle 2
40515 Notice - Max Capacity 600 lbs / 272 kg,

ANSI, CSA 1

Part No. Description Quantity

41216 Notice - Max Capacity 750 lbs / 340 kg,

ANSI and CSA 1

41263 Notice - Max Capacity 500 lbs / 227 kg,

ANSI and CSA 1
62050 Cosmetic - DPL-25S 2
62051 Cosmetic - DPL-30S 2
62052 Cosmetic - DPL-35S 2
62939 Cosmetic - Genie Logo 2
62940 Cosmetic - DPL Super Series Logo 2
82366 Label - Chevron Rykon 1
82783 Interlock Display - AC and DC Models 1
82802 Label - Control Activate 1
82992 Label - Wheel Load 4
82993 Label - Outrigger Load 4
97530 Notice - Maximum Manual Force 1

40516 Danger/Notice - Battery Safety & Charger

Instructions 1

24 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

DECALS

Part No. 82799 Genie DPL Super Series 25

Operator’s Manual Second Edition • First Printing

DECALS

Inspection for Decals with
Symbols

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Description Quantity

28174 Label - Power to Platform, 230V 2
28235 Label - Power to Platform, 115V 2
62050 Cosmetic - DPL-25S 2
62051 Cosmetic - DPL-30S 2
62052 Cosmetic - DPL-35S 2
62939 Cosmetic - Genie Logo 2
62940 Cosmetic - DPL Super Series Logo 2
82481 Danger - Battery Safety 1
82487 Label - Read the Manual 2
82783 Interlock Display - AC and DC Models 1
82801 Label - Manual Lowering Lever 1
82802 Label - Control Activate 1
82803 Danger - Max Capacity, 272 kg 1
82804 Danger - Max Capacity, 340 kg 1
82805 Danger - Maximum Manual Force 1
82806 Label - 51 cm Outriggers, CE 4
82807 Label - 66 cm Outriggers, CE 4
82879 Label - Platform Overload 1
82992 Label - Wheel Load 4
82993 Label - Outrigger Load 4

26 Genie DPL Super Series Part No. 82799

Operator’s ManualSecond Edition • First Printing

DECALS

Part No. 82799 Genie DPL Super Series 27

Operator’s Manual Second Edition • First Printing

Specifications

Model DPL-25S DPL-30S DPL-35S
Height, 31 ft 4 in 36 ft 40 ft 9 in

maximum working 9.5 m 11 m 12.4 m
Height, 25 ft 4 in 30 ft 34 ft 9 in

maximum platform 7.7 m 9.1 m 10.6 m
Height, 78 in 78 in 78 in

guard rails stowed 1.98 m 1.98 m 1.98 m
Length, 813/4 in 813/4 in 813/4 in

outriggers stowed 2.07 m 2.07 m 2.07 m
Width, 311/2 in 311/2 in 311/2 in

outriggers stowed 80 cm 80 cm 80 cm
Outrigger footprint 84 x 60 in 89 x 73 in 89 x 73 in

(l x w) 2.1 x 1.5 m 2.3 x 1.9 m 2.3 x 1.9 m
Platform dimensions 72 x 271/2 in 72 x 271/2 in 72 x 271/2 in

(l x w) 1.83 m x 69.9 cm 1.83 m x 69.9 cm 1.83 m x 69.9 cm
Power source

AC 220V or 115V 220V or 115V 220V or 115V
DC 12V 12V 12V
Air power 100 psi / 6.9 bar @ 100 psi / 6.9 bar @ 100 psi / 6.9 bar @

80 cfm / 2.26 m

Weight See Serial Plate See Serial Plate See Serial Plate
(Machine weights vary with option configurations)

Maximum capacity

ANSI 750 lbs / 340 kg 750 lbs / 340 kg 600 lbs / 272 kg
CE 750 lbs / 340 kg 750 lbs / 340 kg 600 lbs / 272 kg
CSA 600 lbs / 272 kg 600 lbs / 272 kg 500 lbs / 227 kg

Ambient operating -20°F to 135°F
temperature -29°C to 57°C

Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
(A-weighted)

Wheel load, maximum 419 lbs 190 kg

3

/min 80 cfm / 2.26 m3/min 80 cfm / 2.26 m3/min

Outrigger load, maximum 581 lbs 264 kg

Continuous improvement of our products is a
Genie policy. Product specifications are subject
to change without notice or obligation.

28 Genie DPL Super Series Part No. 82799

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