Genie 97550 User Manual

Operator's Manual Third Edition • Third Printing
Important
Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Legend ...................................................................... 6
Pre-operation Inspection............................................ 8
Function Tests..........................................................10
Workplace Inspection................................................ 14
Operating Instructions............................................... 15
Load Capacity Charts................................................ 17
Decals ...................................................................... 20
Transport and Lifting Instructions .............................. 24
Specifications ........................................................... 26
Contact us:
Internet: http://www.genielift.com e-mail: techpub@genieind.com
Copyright © 1994 by Genie Industries First Edition: Third Printing, June 1994 Second Edition: Sixth Printing, September 2001 Third Edition: Third Printing, February 2009 "Genie" and "Superlift" are registered
trademarks of Genie Industries in the U.S.A. and many other countries.
Printed on recycled paper Printed in U.S.A.
Genie Superlift Advantage Part No. 97550
Operator's ManualThird Edition • Third Printing
Safety Rules
Warning
Failure to obey the instructions and safety rules in this manual may result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform the function tests prior to
use. 4 Inspect the workplace. 5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules— safety and operator's manuals and machine decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Part No. 97550 Genie Superlift Advantage 1
Operator's Manual Third Edition • Third Printing
SAFETY RULES
Fall Hazards
Do not use the machine as a personnel lifting platform or step.
Do not stand on the load handling attachments. Do not climb on the mast.
Tip-over Hazards
Do not raise the load unless the stabilizers (if equipped) and legs have been fully lowered and locked and the casters are in full contact with the ground.
Do not raise the load unless the leg retainer pins are properly inserted through the leg and the base.
Do not remove the leg retainer pins while the machine is loaded and/or raised.
Do not raise the load unless the machine is on a firm, level surface.
Do not raise the load unless the load handling attachment is properly secured to the machine.
Do not use blocks to level the machine.
Do not move the machine with a raised load, except for minor positioning.
Do not operate the machine in strong or gusty winds. Increasing the load surface area will decrease machine stability in windy conditions.
Do not leave a load raised when windy conditions may occur unless the machine(s) are properly guy­wired.
Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load.
Prior to use, check the work area for drop-offs, holes, bumps, debris, unstable or slippery surfaces or other possible hazardous conditions.
2 Genie Superlift Advantage P art No . 97550
Operator's ManualThird Edition • Third Printing
SAFETY RULES
Do not place ladders or scaffolding against any part of the machine.
Do not use the machine on a moving or mobile surface or vehicle.
Do not exceed the rated load capacity. See Load Capacity Charts section.
Avoid debris and uneven surfaces while rolling a Genie Superlift with the legs folded up.
Do not replace machine parts critical to stability or structure with items of different weight or specification.
Do not use a straddle base or the flat forks on an SLA-20 or an SLA-25.
Lifting Hazards
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Keep away from the machine if it contacts energized power lines. Personnel must not touch or operate the machine until power lines are shut off.
Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
Voltage Minimum Safe
Approach Distance
Phase to Phase Feet Meters 0 to 300V Avoid Contact
300V to 50KV 10 3.1 50KV to 200KV 15 4.6 200KV to 350KV 20 6.1 350KV to 500KV 25 7.6 500KV to 750KV 35 10.7 750KV to 1000KV 45 13.7
Use proper lifting techniques to load or tip the machine.
Use proper lifting techniques when installing or
Allow for mast movement and electrical line sway or sag, and be aware of strong or gusty winds.
Do not use the machine as a ground for welding.
removing the load handling attachments.
Bodily Injury Hazard
Do not grasp the cable.
Part No. 97550 Genie Superlift Advantage 3
Operator's Manual Third Edition • Third Printing
SAFETY RULES
Crushing Hazards
Do not raise if the load is not properly centered on the load handling attachment.
Do not raise unless the load is properly secured to the load handling attachment.
Do not stand under or allow personnel under the machine when the load is raised.
Do not stand under the load. The safety brake system (if equipped) will allow the load to drop 1 to 3 feet / 30 to 92 cm before locking the columns.
Do not lower the load unless the area below is clear of personnel and obstructions.
Keep hands and fingers away from folding legs and other potential pinch points.
Maintain a firm grasp on the stabilizer when the lock plates are released. The stabilizer will drop.
Collision Hazards
Check the work area for overhead obstructions or other possible hazards.
Do not tilt the machine back unless the area is clear of personnel and obstructions.
Use common sense and planning when transporting the machine on an incline or slope.
Do not load for transport unless the machine and vehicle are on a level surface. Use proper lifting techniques to load the machine.
Maintain a firm grasp on the leg when the retaining pin is removed. The leg will drop.
Maintain a firm grasp on the winch handles until the brake is locked. The brake is locked when the load will not cause the winch handles to turn.
Adjustable Flat Forks
Do not raise the load unless the snap pins are properly inserted in the forks.
Fork Extensions
Do not raise the load unless the fork extensions are properly secured to the forks.
4 Genie Superlift Advantage P art No . 97550
Operator's ManualThird Edition • Third Printing
SAFETY RULES
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Do not use a machine with a worn, frayed, kinked or damaged cable.
Do not use a machine with less than 4 wraps of cable on the winch drum when the carriage is
fully lowered. Conduct a thorough
pre-operation inspection prior to each use.
Be sure all decals are in place and legible. See Decals section.
Be sure that the operator's manual is complete, legible and in the storage container located on the machine.
Maintain proper lubrication on the winch. See
Superlift Parts and Service Manual
not allow oil or grease on braking surfaces. Do not use any type of lubrication on the column
surfaces.
for details. Do
Genie
Improper Use Hazard
Never leave a Genie Superlift unattended with a load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe condition.
Decal Legend
Genie product decals use symbols, color coding and signal words to identify the following:
Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Yellow with safety alert symbol— used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.
Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.
Green—used to indicate operation or maintenance information.
Part No. 97550 Genie Superlift Advantage 5
Operator's Manual Third Edition • Third Printing
Legend
19
18
17
1 2 3 4
5
6
3 4
5
7
8 9
10
8
16
15
11
1412
1 Winch 2 Cable 3 Mast 4 Carriage 5 Adjustable arm 6 Traveling wheels (optional) 7 Leg
8 12
71314
8
8 Leg swivel caster 9 Straddle base 1 0 Arm lock knob 1 1 Leg retaining pin 1 2 Stabilizer (if equipped) 13 Hold-down bar (on opposite
side of machine)
14 Stabilizer brace 15 Standard base 1 6 Base swivel/lock caster with
brake
17 Load handling attachment
retaining pin
11
6 Genie Superlift Advantage P art No . 97550
Operator's ManualThird Edition • Third Printing
LEGEND
Standard Forks Adjustable Forks
17
24 23
20 22
17
20
Flat Forks
17
20
20
Boom
21 17
1 8 Mast brace 19 Loading wheels/steer
handles 2 0 Snap pin 2 1 Lifting shackle 2 2 Fork mounting bracket 2 3 Fork extension 2 4 Fork extension retaining pin
Part No. 97550 Genie Superlift Advantage 7
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