New! Upper and lower blade guard
assembly helps prevent unintentional or
accidental hand/finger contact with the
saw blade
New! Switch protection device to prevent
accidental or unintentional start-up of the
saw.
New! Dust collector table kit for direct
dust-extraction hook-up.
Head tilts 30° (EX-16) / 38° (EX-21 & EX30)
left and 45° right, tilting the blade, not the
table keeping the workpiece level for better control & more accurate cuts.
2" cutting thickness capacity.
Quick blade changes with finger
operated blade clamps, no tools
required.
Easy access speed and tension controls.
Onboard dust blower.
EX-16
16" throat capacity. Large 12” x 18 1/2”
(305 x 470 mm) table surface.
EX-21
21" throat capacity. Large 13 1/2” x 23 1/2”
(345 x 597 mm) table surface. Organized
blade storage on base.
EX-30
30" throat capacity. Large 14” x 32 1/2”
(358 x 825 mm) table surface. Organized
blade storage on base.
International Scroll Saw
model. This scroll saw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well
as to ensure optimum performance and trouble-free operation, and to get the most from your
investment, please take the time to read this manual before assembling, installing and operating the unit
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this scroll saw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking.If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
national reserves the right to make changes to components, parts or features of this unit as deemed necessary,
without prior notice and without obligation to install any
such changes on previously delivered units. Reasonable
care is taken at the factory to ensure that the specifications and information in this manual corresponds with
®
Inter-
that of the unit with which it was supplied. However, special orders and “after factory” modifications may render
some or all information in this manual inapplicable to
your machine. Further, as several generations of this
model of sroll saw and several versions of this manual
may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit
exactly. If you have any doubts or questions contact
your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for profes-
sional or commercial production purposes nor for industrial or educational applications. Such
cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty
is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and
old itself harmless for any injury that may result from the improper use of its equipment.
h
1. Be sure to read, understand and follow all safety
arningsandinstructionsinthesupplied
w
Operator’s Manual.
. Do not operate the saw when tired, distracted, or
2
under the effects of drugs, alcohol or any medication that impairs reflexes or alertness. Stay alert!
Give your work your undivided attention.
3. Keep the work area well lit, clean and free of
debris. Cluttered areas and benches invite injuries.
4. Keep children and shop visitors at a safe distance
while operating the saw; do not permit them to
operate the scroll saw.
5. Childproof and tamper proof your shop and all
machinery with locks, padlocks, master electrical
switches and switch keys, or by removing starter
keys to prevent unauthorized or unsupervised use.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in well ventilated area
and use a dust collector whenever possible.
7. Wear approved safety glasses, dust mask and non-
skid footwear. Do not wear loose clothing, gloves,
bracelets, necklaces or jewellery while operating
the saw. Keep long hair contained by wearing protective hair covering.
8. Be sure all adjustment tools, wrenches or other clut-
ter are removed from the machine and/or the
table surface before operation. When not in use,
tools should be locked-up in a dry place, out of
children’s reach and away from flammable substances.
9. Keep hands well away from saw blade and all
moving parts. Use a brush,not hands, to clear away
chips and sawdust.
10. Be sure that saw blade is properly installed, and in
proper cutting direction, before operation. Always
use a clean,properly sharpened blade. Dirty or dull
blades are unsafe and can lead to accidents. Also,
be sure the blade has gained full operating speed
before beginning to cut.
11. Do not push or force stock into the blade. The saw
will perform better and more safely when working
at the rate for which it was designed. Do not use for
purposes not intended.
12. Avoid working from awkward or off balance positions. Do not overreach while cutting; keep both
eet on floor. Never lean over or reach behind the
f
blade and never pull the workpiece through the cut
from behind.
13. Never stand or lean on the saw.Serious injury could
occur if the unit is tipped over or if the blade is unintentionally contacted.
14. Use of parts and accessories NOT recommended
by General® International may result in equipment
malfunction or risk of injury.
15. Never leave the machine unattended while running or with the power “ON”. Don't leave tool until it
comes to a complete stop.
16. Always turn off and disconnect from power source
before servicing or changing accessories, blades,
bits, and cutters, or before performing any maintenance or adjustments.
17. Reduce the risk of unintentional start-up. Make
sure that switch is in the "OFF" position before
plugging in the power cord. Do not use the saw if
the power switch is defected. Have defective switches replaced by an authorized service center.
18. Make sure saw is properly grounded. If equipped
with a 3-prong plug it should be used with a threepole receptacle. Never remove the third prong.
Avoid body contact with grounded surfaces (e.g.
pipes, radiators, stoves, refrigerators).
19. Repairs to the saw should only be carried out by
qualified people using original spare parts. A
guard or other damaged part should be properly
repaired or replaced by an authorized service
center.
20. Inspect power cords and extension wires periodically. If damaged, have them repaired by an
authorized service facility. Never yank cords and
wires and keep away from heat, oil, and sharp
edges.
21. This tool is for indoor use only. Do not expose to rain
or use in wet or damp locations.
5
AdditionalSafetyInstructions
SpecifictothisScrollSaw
B
ecause each shop situation is unique, no list of safety guidelines can ever be complete. The most
i
mportant safety feature in any shop is the knowledge and good judgement of the user. Use com-
mon sense and always keep safety considerations, as they apply to your individual shop situation
first and foremost in mind. If you have any doubts about the safety of an operation you are about
to perform: STOP! Do not perform the operation until you have validated from qualified individuals
if the operation is safe to perform and what is the safest method to perform it.
1. Material hold-down must be properly set and
remain in position during use.
2. Never reach under the table when operating or
make any adjustments while the scroll saw is running.
3. Secure the saw to the work bench with clamps or
mounting hardware.
4. Where possible, use clamps or a vice to secure your
workpiece. It is safer than using your hand.
5. Do not lift or carry the saw by the upper arm.
6. Make sure blade tension is properly adjusted.
7. Avoid awkward hand positions where a sudden slip
could cause a hand to move into the saw blade.
Do not place fingers or hands in the path of the saw
blade.
8. When removing short workpieces, or cleaning up
around the table, be sure that the switch is in the
OFF position and that the blade has come to a
complete stop.
9. Never turn the saw ON before making sure that the
table is clear except for the workpiece and related
feed or support devices for the operation planned.
10. Check for proper blade size and type.
12. Turn off motor if the material resists being backed
out of an incomplete cut. Use appropriate speed
for applications.
13. CAUTION: Some wood contains preservatives such
as copper chromium arsenate (CCA) which can
be toxic. When cutting these materials, extra care
should be taken to avoid inhalation and to minimize skin contact.
14. Always use a dust mask and safety glasses when
sawing. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
15. Keep guards in place and in working order.
16. Make sure your fingers do not contact the terminals
of the power cord plug when plugging in or unplugging the saw.
17. Never overfeed or force work into the blade.
18. Check for alignment and binding of all moving
parts, broken parts, mounting and any other conditions that may affect the saw’s operation.
19. Keep handles dry and free from oil and grease.
20. MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for best and safest performance. Follow
instructions for lubricating and changing acces
sories.
11. Do not attempt to saw stock that does not have a
flat surface unless a suitable support is used.
TO AVOID ELECTRICAL SHOCK, ENSURE MACHINE IS PROPERLY GROUNDED. DO NOT OPERATE IN DAMP
CONDITIONS. DISCONNECT FROM POWER SUPPLY BEFORE SERVICING. REPLACE FUSE WITH THE SAME
TYPE AND RATING ONLY - 3 AMP.
BE SURE TO READ AND UNDERSTAND OWNER’S MANUAL BEFORE OPERATING.
6
21. DIRECTION OF FEED. Feed work into a blade or cut
ter against the direction of rotation of the blade or
cutter only.
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH
GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE
MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
n the event of an electrical malfunction or short circuit,
I
grounding reduces the risk of electric shock. The motor
of this machine is wired for 120V single phase operation and is equipped with a 3-conductor cord and a 3prong grounded plug to fit a grounded type receptacle, A.
Do not remove the 3rd prong (grounding pin) to make
it fit into an old 2-hole wall socket. If an adaptor plug is
used, B, it must be attached to the metal screw of the
receptacle.
Note: The use of an adaptor plug is illegal in some areas,
including Canada. Check your local codes.
Grounded, cord-connected tools intended for use on a
supply circuit having a nominal rating less than 150
volts: This tool is intended fo use on a circuit that has an
outlet that looks like the one illustrated in A. The tool has
a grounding plug that looks like the plug illustrated in
A. A temporary adapter, which looks like the addapter illustrated in B and C, may be used to connect this plug to
a 2 pole receptacle as shown in B if a properly grounded outlet is not available. The temporary adapter should be
used only until a properly grounded outlet can be insalled by a qualified electrician. This adapter is not permitted
in Canada. The green-colored rigid ear, lug and the like, extending from the adapter, must be connected to a permanent ground such as a properly grounded outlet box.
This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The
plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor
with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding
conductor to a live terminal.uter surface that is green with or without yellow stripes is the equipment-grounding conductor.If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding
conductor to a live terminal.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not fit your receptacle, have the proper receptacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand these grounding instructions, or if you are not sure the tool is properly grounded.
Grounding
Pin
C
Grounding methods
A
Adapter
Grounding
mean
Metal screw
Cover of Ground
outlet box
B
EXTENSION CORDS
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE RECEPTACLES THAT ACCEPT
THE TOOLS’ PLUG. REPAIR OR REPLACE A DAMAGED OR WORN POWER CORD OR PLUG IMMEDIATELY
If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the
amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number the heavier
the gauge.
AMPERES
(AMPS)
25 Feet50 Feet75 Feet100 Feet150 Feet200 Feet
EXTE NSI ON CORD LENGTH
< 5161616141212
5 à 81616141210NR
8 à 1214141210NRNR
12 à 1512121010NRNR
15 à 20101010NRNRNR
21 à 3010NRNRNRNRNR
*Based on limiting the line voltage drop to 5V at 150% of the rated amperes. NR = Not Recommended
7
SCROLL SAW
X-16, EX-21 or EX-30
E
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
(EX-21- shown)
A
B
C
D
E
OPPOSITE SIDE VIEW
Q
O
N
G
P
J
K
L
M
F
H
I
A- UPPER ARM ADJUSTER
B-VARIABLE BLADE SPEED CONTROL KNOB
C- ON/OFF SWITCH (WITH SAFETY DEVICE)
D- BLADE TENSION LEVER
E-BLADE GUARD
F-BLADE
G- WORKPIECE HOLD DOWN
H- TABLE
I-BLADE TILT LOCKING LEVER