General AOH32E, ASH12EMBCW, AOH32ESAM4 Service Manual

HIGH POWER MULTI AIR CONDITIONER
WALL MOUNTED
type
Models Indoor unit Outdoor unit
ASY12EMBCW AOY32ESAM4 ASH12EMBCW AOH32ESAM4
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 3
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . . 6
OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . 7
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SPECIFICATIONS
TYPE OPERATION INDOOR UNIT OUTDOOR UNIT COOLING CAPACITY (kW )
ELECTRICAL DATA
POW ER S OURCE (V) FREQUENCY (Hz) RUNNING CURRENT (A) INPUT WATTS (kW ) E.E.R. (kW /kW) MOIS TURE REMOVAL ( /hr) AIR CIRCULATION-Hi (m
COMPRES S OR
TYPE
CODE
3
/hr)
COOL
1 UNIT 4 UNITS
ASY12EMBCW, ASH12EMBCW
AOY32ESAM4, AOH32ESAM4
3.45 - 3.50 9.10 - 9.40
220 - 240
50
6.5 - 6.5 13.7 - 13.7
1.35 - 1.43 2.85 - 3.10
2.55 - 2.45 3.19 - 3.03
1.2 0.8 x 4 500
Hermetic type, Permanent split condenser,
2 pole, Single phase, Induction motor,Rotary
802 356 45 E
FAN MOTOR
POW ER SOURCE (V)
HI-SPEED (r.p.m.)
INDOOR UNIT
OUTDOOR UNIT HI-SPEED (r.p.m.)
MED-SPEED (r.p.m.) LO-SPEED (r.p.m.) QUITE (r.p.m.)
240 1,330 1,260 1,190 1,100
790
DIMENSIONS
INDOOR UNIT OUTDOOR UNIT
H x W x D (mm)
260 x 815 x 175
1,152 x 940 x 370
WEIGHT
INDOOR UNIT OUTDOOR UNIT
GROSS / NET (kg)
10 / 8
115 / 101
REFRIGERANT CHARGE R407C
TOTAL PIPE LENGTH 0 to 20 m 25 m 30 m
A1 + A2 or B1 + B2 (0 to 66 ft) (82 ft) (98 ft)
FULL CHARGE AMOUNT
1,150 g 1,250 g 1,350 g
(40.6 oz) (44.1 oz) (47.7 oz)
- 1 -2003.08.04
DIMENS IONS
INDOOR UNIT
260
OUTDOOR UNIT
Unit : mm
815
175
370
1,152
23
425
400
650 940
- 2 -2003.08.04
Pipe Thermistor
Heat Exchanger (Evaporator)
Heat Exchanger (Condenser)
Compressor B ( Rotary )
Compressor A ( Rotary )
Main Capillary Tube
Main Capillary Tube
DistributorDistributor
Balance Capillary Tube
Balance Capillary Tube
Refrigerant pipe (LIQ) : 6.35mm (1/4") x 4
Refrigerant pipe (GAS) : 12.7mm (1/2") x 4
OUTDOOR UNIT
INDOOR UNIT A2
UNIT A UNIT B
3-way
Valve
2-way
Valve
3-way
Valve
2-way
Valve
Pipe Thermistor
Heat Exchanger (Evaporator)
INDOOR UNIT B1
2-way
Valve
Solenoid Valve B1
Solenoid Valve A1
Solenoid Valve A2
3-way
Valve
Dryer
Dryer
Pipe Thermistor
Heat Exchanger (Evaporator)
INDOOR UNIT B2
2-way
Valve
Solenoid Valve B2
3-way
Valve
Pipe Thermistor
Heat Exchanger (Evaporator)
INDOOR UNIT A1
REFRIGERANT SYSTEM DIAGRAM
SPECIFICATIONS
Models : ASY12EMBCW / AOY32ESAM4
ASH12EMBCW / AOH32ESAM4
- 3 -2003.08.04
INDOOR UNIT
ERROR DISPLAY
Error contents
Error display
OPERATION TIMER SWING
(RED) (GREEN) (ORANGE)
Indoor unit circuit board error Indoor unit room temperature sensor wire
error Indoor unit piping sensor wire error
Indoor unit fan error
Fast flashing
O :
OUTDOOR UNIT
THERMISTOR DISCHARGE PIPE abnormal
Slow flashing
:
OO
2 times
3 times
6 times
LED D18 blinking display 0.1 sec ON / 0.1 sec OFF
O
O
O
Off
:
Error display (PCB)Error contents
¥ Above PCB : UNIT A, below PCB : UNIT B.
- 4 -2003.08.04
GRAY
THERMISTOR (PIPE TEMP.)
LOUVER
MOTOR
POWER SUPPLY BOARD
DISPLAY BOARD
TRANSFORMER
TERMINAL
FAN MOTOR
CAPACITOR
TERMINAL FUSE 102 ϒC
GRAY
TEST
CN 1
BLACK
THERMISTOR (ROOM TEMP.)
BLACK
CN 2CN 4
PURPLE
PURPLE
PURPLE
THERMAL
FUSE
PURPLE
ORANGE
ORANGE
W101
W103
W104
W301
GRAY
RED
RED
GRAY
1 23
CN 201
BLUE
BLACK WHITE
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
GRAY
BLUE
GREEN YELLOW ORANGE
RED
BLACK
GREEN
YELLOW
WHITE
RED
WHITE
BLACK
BROWN
BROWN
WHITE
BLACK
BLACK
WHITE BROWN
43
CN 301
FAN MOTOR
RELAY BOARD
POWER RELAY
FM
CN 9
CONTROL BOARD
1
7 6 5 4 3 2 1
CN 5CN 8
7 6 5
10
9 8
4 3 2 1
5 4 3 2 1
5 4 3 2 1
7 6 5
10
9 8
4 3 2 1
212
1
7 6 5 4 3 2 1
CN101
5 4 3 2 1
5 4 3 2 1
CN102
3 2 1
CN105
212
1
3 2 1
CN104
212
1
CN103
212
1
CN 7
1 2 3
1 2 3
7 6 5 4 3 2 1
1 2 3 4 5
1 2 3 4 5 6 7
1 2
1 2
3 4 5 6 7
CN 106
1 2 3 4 5 6 7
2
CN 3
1 2
M
PRINTED
CIRCUIT
BOARD
CN 11
1 2
SOLENOID VALVE COIL
FAN MOTOR A
TERMINAL
EARTH
EARTH
FAN CAPACITOR A
A2
SV
CM
BLUE
BLUE
C
R S
CN 10
1 2
A1
SV
FM
BLUE
BLUE
CN 3
2 1
CN 1
1 2
BLACK
BLACK WHITE
GREEN
GREEN
GREEN/YELLOW GREEN/YELLOW GREEN/YELLOW GREEN/YELLOW
BLACK
BLACK BLACK
BLACK
BLACK
RED
PINK
BLACK
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
BLACK
WHITE
BLACK
BLACK YELLOW
BLACK
BLACK
CN 2
2 1
BLUE
RED
4 3
CN 4
3 4
1 2
WHITE
WHITE BLUE
BLACK
WHITE
BLACK
COMPRESSOR CAPACITOR A
COMPRESSOR A
OVERLOAD PROTECTOR
OVERLOAD PROTECTOR
THERMISTOR A (DIS. TEMP .)
USE
6.3A - 250V FUSE ON FH1 - FH2
CN 9 CN 7
21
RED
RED
RED
43 21
BROWN
BROWN
43
TERMINAL
EW2W1
CN 11
1 2
SOLENOID VALVE COIL
FAN MOTOR B
EARTH
FAN CAPACITOR B
B2
SV
CM
BLUE
BLUE
C
R S
CN 10
1 2
B1
SV
FM
BLUE
BLUE
CN 3
2 1
CN 1
1 2
BLACK
BLACK
BLACK
WHITE
WHITE
PINK
WHITE
BLACK
WHITE
PINK
WHITE
RED
WHITE
RED
WHITE
BLACK
WHITE
GREEN
BLACK
CN 2
2 1
BLUE
RED
4 3
CN 4
3 4
1 2
WHITE
BLACK
COMPRESSOR CAPACITOR B
COMPRESSOR B
THERMISTOR B (DIS. TEMP .)
CN 9 CN 7
21
RED
RED
RED
43 21
BROWN
BROWN
43
EW2W1
N
POWER
L 3
UNIT A1
12 3
UNIT A2
12
INDOOR UNIT B2 INDOOR UNIT B1 INDOOR UNIT A2
INDOOR UNIT
INDOOR UNIT A1
OUTDOOR UNIT
GRAY
THERMISTOR
(PIPE TEMP.)
LOUVER
MOTOR
POWER SUPPLY BOARD
DISPLAY BOARD
TRANSFORMER
TERMINAL
FAN MOTOR
CAPACITOR
TERMINAL FUSE 102 ϒC
GRAY
TEST
CN 1
BLACK
THERMISTOR (ROOM TEMP.)
BLACK
CN 2CN 4
PURPLE
PURPLE
PURPLE
THERMAL
FUSE
PURPLE
ORANGE
ORANGE
W101
W103
W104
W301
GRAY
RED
RED
GRAY
1 23
CN 201
BLUE
BLACK WHITE
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
GRAY
BLUE
GREEN YELLOW ORANGE
RED
BLACK
GREEN
YELLOW
WHITE
RED
WHITE
BLACK
BROWN
BROWN
WHITE
BLACK
BLACK
WHITE BROWN
43
CN 301
FAN MOTOR
RELAY BOARD
POWER RELAY
FM
CN 9
CONTROL BOARD
1
7 6 5 4 3 2 1
CN 5CN 8
7 6 5
10
9 8
4 3 2 1
5 4 3 2 1
5 4 3 2 1
7 6 5
10
9 8
4 3 2 1
212
1
7 6 5 4 3 2 1
CN101
5 4 3 2 1
5 4 3 2 1
CN102
3 2 1
CN105
212
1
3 2 1
CN104
212
1
CN103
212
1
CN 7
1 2 3
1 2 3
7 6 5 4 3 2 1
1 2 3 4 5
1 2 3 4 5 6 7
1 2
1 2
3 4 5 6 7
CN 106
1 2 3 4 5 6 7
2
CN 3
1 2
M
GRAY
THERMISTOR (PIPE TEMP.)
LOUVER
MOTOR
POWER SUPPLY BOARD
DISPLAY BOARD
TRANSFORMER
TERMINAL
FAN MOTOR
CAPACITOR
TERMINAL FUSE 102 ϒC
GRAY
TEST
CN 1
BLACK
THERMISTOR (ROOM TEMP.)
BLACK
CN 2CN 4
PURPLE
PURPLE
PURPLE
THERMAL
FUSE
PURPLE
ORANGE
ORANGE
W101
W103
W104
W301
GRAY
RED
RED
GRAY
1 23
CN 201
BLUE
BLACK WHITE
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
GRAY
BLUE
GREEN YELLOW ORANGE
RED
BLACK
GREEN
YELLOW
WHITE
RED
WHITE
BLACK
BROWN
BROWN
WHITE
BLACK
BLACK
WHITE BROWN
43
CN 301
FAN MOTOR
RELAY BOARD
POWER RELAY
FM
CN 9
CONTROL BOARD
1
7 6 5 4 3 2 1
CN 5CN 8
7 6 5
10
9 8
4 3 2 1
5 4 3 2 1
5 4 3 2 1
7 6 5
10
9 8
4 3 2 1
212
1
7 6 5 4 3 2 1
CN101
5 4 3 2 1
5 4 3 2 1
CN102
3 2 1
CN105
212
1
3 2 1
CN104
212
1
CN103
212
1
CN 7
1 2 3
1 2 3
7 6 5 4 3 2 1
1 2 3 4 5
1 2 3 4 5 6 7
1 2
1 2
3 4 5 6 7
CN 106
1 2 3 4 5 6 7
2
CN 3
1 2
M
GRAY
THERMISTOR (PIPE TEMP.)
LOUVER
MOTOR
POWER SUPPLY BOARD
DISPLAY BOARD
TRANSFORMER
TERMINAL
FAN MOTOR
CAPACITOR
TERMINAL FUSE 102 ϒC
GRAY
TEST
CN 1
BLACK
THERMISTOR (ROOM TEMP.)
BLACK
CN 2CN 4
PURPLE
PURPLE
PURPLE
THERMAL
FUSE
PURPLE
ORANGE
ORANGE
W101
W103
W104
W301
GRAY
RED
RED
GRAY
1 23
CN 201
BLUE
BLACK WHITE
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
GRAY
BLUE
GREEN YELLOW ORANGE
RED
BLACK
GREEN
YELLOW
WHITE
RED
WHITE
BLACK
BROWN
BROWN
WHITE
BLACK
BLACK
WHITE BROWN
43
CN 301
FAN MOTOR
RELAY BOARD
POWER RELAY
FM
CN 9
CONTROL BOARD
1
7 6 5 4 3 2 1
CN 5CN 8
7 6 5
10
9 8
4 3 2 1
5 4 3 2 1
5 4 3 2 1
7 6 5
10
9 8
4 3 2 1
212
1
7 6 5 4 3 2 1
CN101
5 4 3 2 1
5 4 3 2 1
CN102
3 2 1
CN105
212
1
3 2 1
CN104
212
1
CN103
212
1
CN 7
1 2 3
1 2 3
7 6 5 4 3 2 1
1 2 3 4 5
1 2 3 4 5 6 7
1 2
1 2
3 4 5 6 7
CN 106
1 2 3 4 5 6 7
2
CN 3
1 2
M
3
UNIT B1
12 3
UNIT B2
12
TERMINAL
PRINTED
CIRCUIT
BOARD
USE
6.3A - 250V FUSE ON FH1 - FH2
Models : ASY12EMBCW x 4 / AOY32ESAM4
ASH12EMBCW x 4 / AOH32ESAM4
CIRCUIT DIAGRAM
- 5 -2003.08.04
5V
5V
R25 10K <1/10W>
R32 100K <1/10W>
5V
SW1 MANUAL AUTO
SWITCH
C15
0.1 <F>
IC5
1
3
2
PST 600CMT
5V
5V
C16
0.1 <F>
C18
0.1 <F>
C19
0.1 <F>
R37 10K <1/10W> (1%)
R38
49.9K <1/10W> (1%)
C20
1.0 <F>
C21
1.0 <F>
R33 22K <1/10W>
R35 22K <1/10W>
R36 22K <1/10W>
R27 10K <1/10W>
R34 22K <1/10W>
5V
R21-R24 10K <1/10W> x 4
C11-C14
0.1 <F> x 4
5V
R40 330 <1/10W>
R39 10K <1/10W>
C22 1000P <R>
Q4 DTC124EK
R42 1.2K <1/4W>
R41 1.2K <1/4W>
12V
12V
R43
1.2K <1/4W>
Q5 DTC124EK
Q2 DTC124EK
1
1
1
3
3
3
2
2
2
8
7
10
611
413
12
IC3-4 MC1413D
IC3-7 MC1413D
IC3-6 MC1413D
IC3-5 MC1413D
X1
8.38MHz
1
3
2
30 31
X0
X1
48
47
46
45
44
43
42
41
P20
AN2
13
40
P10
P11
P12
P13
P14
P15
P16
P17
56
55
54
53
51
50
49
P07 P06 P05
P03 P02 P01
P00
P25
P24
35
36
37
38
P23
P22
P27
P26
33
34
39
P21
22
I NT0
P47
10
15 16 17
P54 P55 P56
P43
P40 P41 P42
6
5
4
3
P45
P46
9 8
21
57
32
20
19
64
VDD AVDD
AVR VSS
VSS AVSS
52
2
1
26
25
24
29
28
MODE1 MODE2
P62 P63 P64
12
AN1
63
62
61
60
59
58
P30 P31 P32 P33 P34 P35 P36
P37 P04
AN0
11
23
P61
BUZ7
27
14
RESET
AN3
5V
R26 1.0K <1/10W>
C9
0.1 <F>
5V
Q1 DTC124EK
R11 10K <1/10W>
12V
3
2
1
R10
1.2K <1/2W>
BZ1 PKM13EPY-4000
B Z
5V
R9 1.0K <1/10W>
R13 1.0K <1/10W>
R14-R20 10K <1/10W>
5V
C8
0.1 <F>
R12 10K <1/10W>
JP1
JP7
JP6
JP5
JP4
JP3
JP2
JP8 JP9
+
12V
C1 10/50V
5V
C2
0.1 <F> 5V
R1 1.5K <1/10W>
R8 1M <1/10W>
5 6
7
+
-
IC2-2 NJM2904
C4
0.1 <F>
C5
0.1 <F>
R7 22K <1/10W>
R6 33K <1/10W>
R5 10K <1/10W>
R2 22K <1/10W>
C3
0.1 <F>
R4
4.7K <1/10W>
Q6 DTC124EK
3
2
1
R3 1.0K <1/10W>
IC3-1 MC1413D
IC3-2 MC1413D
5V
5V
16
1
15
2
8
4
2
3
1
IC2
C10
0.1 <F>
+
-
IC2-1 NJM2904
12V
IC3-3 MC1413D
14
3
8 4 7 5
1 2 3 6
VCC D0 TEST GND
CS SK D1 NC
IC6 BR93LC46RF
R44 10K <1/10W>
CN8 B2B-XASK-1-A
12V
CN301 2P-SCN
UL1430 AWG24 x 2
CN301-2
WHITE
CN301-1 BROWN
CN8-1
CN8-2
K301 G4A-1A-PS
RELAY PCB EZ-097MHSE-K (F)
3
4
1
2
W301
(BROWN)
CN106 2-173985-7
(BLUE)
UL1061 AWG26 x 7
CN9-7
CN106-7
WHITE
CN106-6 WHITE
CN9-6
CN9-5
CN106-5
WHITE
CN106-4 WHITE
CN9-4
CN9-3
CN106-3
WHITE
CN106-2 WHITE
CN9-2
CN106-1
BLUE
CN9-1
+
12V
C109 10/ 50V
12V
+
IC102 7805
C110
0.1 <F>
D103 1SR139
D105 1SR139
D104 1SR139
D101 S1VB20
C106 2200 /25V
+
C108 10/50V
Q101 2SD880
D102 MTZJ15C
+
R101
1.0K <1/4W>
C107 10/50V
+
C105 3300
/35V R102 10K <1/4W>
12V
SSR101 G3MC-201PL-VD (DC12V)
VA102
470V L101 SS11V-10062
CN101 B3P5-VH-B
C104
0.1
FAN MOTOR
F M
CN7 S3P-VH
CN101-1
BLACK
CN101-5
WHITE
CN101-3
YELLOW
CN7-1
RED
CN7-3
BLACK
CN7-2
WHITE
CN105-2
UL1015 AWG20
CN105-1
UL1015 AWG20
ORANGE
ORANGE
FAN CAPACITOR
7.0uF
CN105 53406-9910
POWER SWITCH SW101 8SS1012-1
CN103 53405-0210
CN104 B2B-XH-AM
POWER SUPPLY PCB EZ-097SWSE-P (F)
CN103-1 GRAY
CN103-2 GRAY
THERMAL FUSE
CN104-2 RED
CN104-1 RED
CN102-1 PURPLE
CN102-3 PURPLE
CN102 B2P3-VH-B
PRIMARY
SECONDARY
THERMAL FUSE (102 )
W101 E (GREEN)
SQ-0.75
F101 T 3.15 250V
W104
(BROWN)
W103
(BLACK)
1 2 3
(N) (L)
UL1015 AWG22 BLACK
TERMINAL BOARD
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
UL1015 AWG14 BROWN
OUTDOOR UNIT
POWER SOURCE 220 / 240V 50Hz
TO EARTH TERMINAL (GREEN / YELLOW)
MODEL CHANGING CODE
AUTO CHANGE-OVER HEATING TEMPERATURE CORRECTION 1 HEATING TEMPERATURE CORRECTION 2 AUTO RESTART REMOTE CONTROL CUSTOM CODE MULTI / SINGLE
CN9 917072-7
CONTROLLER PCB ASSEMBLY (MAIN PCB) EZ-099WWSE-C (F)
I C1
MB89625R-SH-1073
5V
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
CN2 2P-SAN
CN3 2P-SCN
CN2-1 BLACK CN2-2 BLACK
CN3-2 GRAY
CN3-1 GRAY
CN1 B5P-SHF-1AA
CN1-5
CN1-4
CN1-3
CN1-2
CN1-1
CHECKER
CN4 53324-0710
CN4-1 BROWN CN4-2 RED
CN4-3 ORANGE
CN4-7 PURPLE
CN4-5 GREEN CN4-4 YELLOW CN4-6 BLUE
6
4
5
7
3
2
1
UL1061 AWG26 x 7
CN5 53325-1010
CN5-7 PURPLE
CN5-10 BLACK
CN5-9 WHITE
CN5-8 GRAY
CN5-6 BLUE
UL1061 AWG28 x 5
ZHR-5
M
LOUVER
12V
12V
5V
X201
C201
0.1 <F>
C202 10/25V
DATA
GND
VCC (+5V)
SBX1810-22
OPERATE RED TIMER GREEN SWING ORANGE
D201 SLR-325 D202 SLR-325 D203 SLR-325
CN201 51015-0700
INDICATOR PCB EZ-042HSD-D (F)
VA101 470
C103
0.1
C102 4700P
C101 4700P
POWER TRANSFORMER EZ-030HSE-T
+
Models : ASY12EMBCW
ASH12EMBCW
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
- 6 -2003.08.04
Models : AOY32ESAM4
R1
3.3 <5W>
D1 D3SB60
C5 100/450V
+
R4 330K <2W>
Q1 2SC4236
R3 100 <1/16W>
Q2 2SC1815
R2 1.5
<RS-2W>
W1
W2
FH1
FH2
F1
3.15A <BET>
C1
1.5 <RE>
VA1 470 <TNR12G>
L
N
E
SA1 RA-362M
VA2 470 <TNR12G>
C3
0.047 <YE>
C2
0.047 <YE>
LF1 ELF19N025A
C4
1.5 <RE>
+
C8 100/25V
D4 D1FL20U
R7 330 <1/4W>
C9
0.01 <KH>
R12 56K <RS-1W>
D3 MTZJ5.1B
D2 D1FL20U
C7 0.047 <ECQB>
R6 100 <1/2W>
R5 62K <RS-2W>
14V C6 4700P <ECQM>
D5 1SR139-600
T1 MPR-1
D6 D2FL20U
C10 1000 /25V
5V
5V
C12
0.1 <F>
+
C11 1000 /25V
INDOOR UNIT
AC POWER SOURCE
INDOOR UNIT POWER SOURCE
EARTH
FAN MOTOR
FAN CAPACITOR
SOLENOID VALVE 1
SOLENOID VALVE 2
INDOOR UNIT
POWER RELAY (COMPRESSOR CONTROL)
D15
D1F60
IC 6 TLP621 < GB >
R22 10K < 1/16W >
5V
R28 1K < 1/10W >
C21
0.01 < F >
C22
0.01 < F >
R23 10K < 1/16W >
R27 390 < 1/10W>
13
C23
0.01 < F >
Q6 DTC124EKA
14V
K2
32
33
IC8-1 UPA2003
IC8-2 UPA2003
P00
P01
14
P32
R19 10K < 1/16W >
R24 390 < 1/10W >
R16 10K < 1/16W >
R17 10K < 1/16W >
R20 10K < 1/16W >
R21 10K < 1/16W >
C16
0.01 < F >
C15
0.01 < F >
R25 390 < 1/10W >
R26 0 < 1/10W >
15
16
25
22 19 18
34
35
P33
P26
P25
P04
P20
RST
P02
IC0
P03
C18
0.01 < F >
C17
0.01 < F >
5V5V
IC 3 TLP621 < GB >
IC 4 TLP621 < GB >
IC2 NJM7805
D7 D1FL20U
R8
1K < 1/16W >
C13 100 / 25V
C14
0.1 < F >
5V
IC1 UPD789166
-554-8ES
43 29 17 44
24 28 37 9
AVDD VDD0 VDD1 AVREF
XT1 GND0 GND1 AGND
P53
P52
P51
P61
P62
P60
1
CJ31
42
41
40
2
3
P05 P50
XT2
P23
P24
38 39 23
20 21
P31
NC NC NC NC
NC
4 5 6 7
8
10 11 12
P63 P64 P65 P66
P67 P10
P11 P30
C28
R49
R50
R51
R52
R45
R46
R47
R48
C24
C25
C26
C27
C29
C30
C42
0.01 < F > x 4
0.01 < F >x 4
1K < 1/10W >x 4
1K < 1/10W >x 4
10K < 1/10W >x 4
10K < 1/10W >x 4
R39 R40 R41 R53
UL1015 AWG16 BLACK
UL1015 AWG16 WHITE
UL1015 AWG16 GREEN
CN1-1
CN1-2
B2P3-VH-B-C
CN1
E1
CN2
JM6
B4P7-VH-B
CN2-1
CN2-2
CN2-3
CN2-4
CN3-1
CN3-3
CN10-1
CN10-2
CN11-1
CN11-2
CN4 - 1
CN4 - 2
CN4 - 3
CN4 - 4
CN3
CN10 179844 - 1
CN10 179844 - 2
B2P3-VH-B-Y
CR2 120 / 0.2
CR2 120 / 0.2
K3 G5NB - 1A
K4 G5NB - 1A
CN4 B4P7-VH-B-R
14V
CN9-1 CN9-2
CN9-3 CN9-4
CN9 B4B-XASK-1-A
CR1
120/0.2
K2 JQ1P-12V
D16 SLR - 325 < RED >
D17 SLR - 325 < RED >
D18 SLR - 325 < RED >
R29 1K < 1/10W >
R30 1K < 1/10W >
R31 1K < 1/10W >
R33 1K < 1/10W >
R34 1K < 1/10W >
5V
CONTROLLER PCB ASSEMBLY (MAIN PCB)
EZ-0021WUE-C
DISCHARGE TEMPERATURE TH
TEST
CN8 B5P-SHF-1AA
14V
IC8-5 UPA2003
IC8-6 UPA2003
IC8-7 UPA2003
K3
K4
5V
D19 DAN202K
R54
10K
< 1/10W >
C40
0.1 < F >
C41
0.1 < F >
IC7 PST600C
5V
R56 10K < 1/10W >
R57 0 < 1/10W >
X1
5.00MHZ < CSTS >
CJ 33 1000P < R >
CJ 32 1000P < R >
CN7 B4B-XAKK-A-A
R9 56K < RS-1W >
R10 56K < RS-1W >
D12 D1F60
D13 D1F60
R13
560
< 1/10W >
R14
560
< 1/10W >
5V
5V
5V
Q4 DTC124EKA
14V
IC8-3 UPA2003
IC8-4 UPA2003
D10 DA226U
D11 DA226U
R43
6.65K 1% < 1/10W >
R44
6.65K 1% < 1/10W >
C35 10/25V
C36 10/25V
5V
C38
0.1 < F >
C39
0.1 < F >
R101 10K < 1/4W>
5V
5V
5V
Q3 DTC124EKA
*
P22 P21 NC
X1
X2
27
26
36
30
31
R35 R36
R37 R38
CN8-1 CN8-2 CN8-3 CN8-4 CN8-5
CN7-1 CN7-2
CN7-3 CN7-4
JM1 JM2 JM3
JM4
O
I
G
I
O
G
AOH32ESAM4
OUTDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
- 7 -2003.08.04
63
976
850
761
743
240
74
74
759
762
Air clea ning filter (optio nal)
M odel APS Ð03B
DISASSEMBLY ILLUSTRATION
Models : ASY12EMBCW
ASH12EMBCW
- 8 -2003.08.04
401
282
10 8
233
151
19 5
968
127
973
178
164
178
10 9
932
875
780
815
872
687
873
385
34
874
158
19 6
14 6
76 4
169
122
281
960
69
323
963
961
974
65
440
185
234
236
929 -1
928 -1
930 -1
652 -1
76 7-1
76 7-2
962 -2
962 -1
876- 1
- 9 -2003.08.04
Models : AOY32ESAM4
AOH32ESAM4
9
527
29
185
45
32
26
26-4
5
894
4
373
41
41
803
734
653-1
6
895
39
39
822
805
805
- 10 -2003.08.04
30
2
334
16
335-1
15
652-1
12
21
652-1
335-2
16
15
46
827-1
450
920-2
920-1
363
827-1
327
365
- 11 -2003.08.04
14
13
37
38
382-3
457-3
457-2
236
218-1
218-1
382-2
37
34
34
38
401
815-2
401
815-3
457-5
184-1
457-4
918
184-1
919
287
982-2
185
982-1
185
407
- 12 -2003.08.04
51
10 9
412
230
55
55
46
55
10 7
10 7
10 7
- 13 -2003.08.04
PARTS LIST
ASY12EMBCW / AOY32ESAM4 ASH12EMBCW / AOH32ESAM4
IN DOOR U NIT
Ref.
No.
34 Capacitor (Fan Motor) 9700468103 9700468103 63 Front Panel Assy 9305656448 9305656493 65 Flow Control Panel-Z 9305443017 9305443017 69 Louver-A 9305415014 9305415014
74 Filter 9305444014 9305444014 108 Base 9309755017 9309755017 109-1 Casing Assy 9357736075 9357736075 122 Shaft Holder-B 9303066010 9303066010 127 Drain Hose Assy 9305550029 9305550029 146 Evaporator Assy 9365998007 9365998007
151 Control Box 9305448036 9305448036 158 Connecting Pipe Assy 9368848002 9368848002 164 Fan Motor Assy-IN 9600917015 9600917015 169 Cross-flow Fan Assy 9307836015 9307836015 178 Motor Cushion-B 9306274009 9306274009 185 Wire Clamp 9305940004 9305940004 195 Clamp SKB-100 313361275805 313361275805 196-2 Clamp SKB-150 313035356905 313035356905 233 Power Transformer 9900028015 9900028015 236 Controller PCB Ass y 9702889272 9702889272
240 Remote Control Unit 9307113048 9307113048 281 Clamp Metal(Pipe) 9306192006 9306192006 282 Wall Cap-B(Accessory) 313714296205 313714296205 323 Louver-B 9305597017 9305597017 385 Indicator PCB Assy 9701364213 9701364213 401 Wall Hook Bracket 9304358008 9304358008 440 Flow Control Panel-U 9306173036 9306173012 652-1 Thermistor Holder Pipe 313714262805 313714262805 687 Earth Terminal 9306483005 9306483005
Description
ASY12EMBCW ASH12EMBCW
Part No.
W hen yo u o rder parts, plea se make a photoc opy o f this pa ge an d fill the num ber of th e par ts in the ÒOrder Ó c olumn.
Ord.
Ref.
QÕty
No.
743 Remote Control Holder 9305642014 9305642014 759 Intake Grill 9305995028 9305441044 761 Side Cover-R 9305996025 9305996018 762 Side Cover-L 9305437054 9305437047 764 Drain Cap Assy 9304150008 9304150008 767-1 Bottom Cover-A 9309801011 9309801011 767-2 Bottom Cover-B 9309802018 9309802018 780 Key Top(Slide Switch) 9303526002 9303526002 815 Terminal-3P 9701955046 9701955046 850 Window (Receiver) 9305439010 9305439010
872 Indicator Case 9305978014 9305978014 873 Lamp Cover 9305451012 9305451012 874 Control Box Cover 9305977017 9305977017 875 Power Supply PCB Assy 9702440213 9702440213 876-1 Step Motor 9900030018 9900030018 928-1 U-Pipe(BB) 9305747009 9305747009 929-1 U-Pipe(V) 9305748006 9305748006 930-1 U-Pipe(W) 9305749003 9305749003 932 Outlet Cover 9305414017 9305414017 960 Diffuser 9305412013 9305412013
961 Guard Clamp 9306332013 9306332013 962-1 Guard Holder-L 9305753017 9305753017 962-2 Guard Holder-R 9305752010 9305752010 963 Fan Guard 9305751013 9305751013 968 Relay PCB Assy 9702443214 9702443214 973 Gear Assy (w/Step Motor) 9310820018 9310820018 974 Joint (Louver) 9305416011 9305416011 976 Window (Indicator) 9305440016 9305440016
Description
ASY12EMBCW ASH12EMBCW
Part No.
Ord.
QÕty
OUT DOOR U NIT
Ref.
No.
2 Fan Cover 9352159015 9352159015 4 Emblem-Rear 9351355005 313791088308 5 Cabinet-A, Painted 9352146015 9352146015 6 Cabinet-C, Painted 9352149016 9352149016
9 Cabinet-B, Painted 9354380011 9354380011 12 Base Assy, Painted 9358143025 9358143025 13 Packed Valve(1/2) 9367654000 9367654000 14 Packed Valve(1/4) 9367655007 9367655007 15 Dryer Assy 9369978074 9369978074 16 Condenser Assy 9370551006 9370551006
21 Discharge Pipe-B 9371182001 9371182001 26 Compressor Cover-A 9364595009 9364595009 29 Separate Wall Assy 9354740013 9354740013 30 Blower Cover, Painted 9352151033 9352151033 32 Control Box Metal 9354377004 9354377004 34 Capacitor, Plastic(Fan) 9703306051 9703306051 37 Capacitor, Plastic(Running) 9704436016 9704436016 38 Capacitor Clamp (Capacitor) 313468061808 313468061808 39 Propeller Fan Assy 9300855013 9300855013 41 Motor, Induction 9600266021 9600266021 45 Bracket (Motor) Assy 9352141003 9352141003 46 Compressor Assy 802 356 45E 9363592009 9363592009 51 Special Nut M5 313199233602 313199233602 55 Special Nut M8 313199233006 313199233006
107 Rubber Seat (For Comp. )A 9351813017 9351813017 109 Attachment Terminal Cover 9351920012 9351920012 184-1 Thermistor Spring-A 313728262708 313728262708 185 Rubbering Bushing 313005066051 313005066051 218-1 Main Relay 9356781007 9356781007 230 OCR Assy 9363648003 9363648003 236 Controller PCB Ass y 9704031044 9704031044
Description
AOY32ESAM4 AOH32ESAM4
Part No.
Ord.
Ref.
QÕty
No.
287 Cap(Power) 9352173011 9352173011 327 Suction Pipe A Assy 9371180007 9371180007 334 Suction Pipe B 9370496000 9370496000 335-1 Inlet Pipe(Condense) A 9370498004 9370498004 335-2 Inlet Pipe(Condense) B 9370499001 9370499001 365 Base Fixing 3-Way Valve PTD 9354376014 9354376014 381-2 Rocking Spacer KGLS=6S 313209391403 313209391403 381-3 Rocking Spacer KGLS=6S 0600118075 0600118075 401 Terminal-2P 9701971015 9701971015 407 Clip(Cable)No.1259 313739340109 313739340109
412 Attachment(Cover Gasket) 9351921019 9351921019 450 Discharge Pipe A Assy 9370491005 9370491005 457-2 Solenoid(A1) NEV-MOAJ594H1 9970018015 9970018015 457-3 Solenoid(A2) NEV-MOAJ594I1 9970018022 9970018022 457-4 Solenoid(B1) NEV-MOAJ594F1 9970019012 9970019012 457-5 Solenoid(B2) NEV-MOAJ594G1 9970019029 9970019029 527 Protective Net(Condenser) 9352163012 9352163012 652-1 Thermistor Holder 313714262805 313714262805 653-1 Bolt(F. motor Fix) 0700156014 0700156014 734 Cabinet Top Plate 9352161018 9352161018
803 Cabinet-D,Painted 9352150012 9352150012 805 Blower Cover Corner 9352160011 9352160011 812 Grip 9352157004 9352157004 815-2 Terminal-3P 9358659014 9358659014 815-3 Terminal-8P 9358660119 9358660119 822 Holder-A(Fan Cover) 9352158018 9352158018 827-1 Capillary Tube A Assy 9370549003 9370549003 827-2 Capillary Tube B Ass y 9370550009 9370550009 918 Discharge Temp Thermistor 9900136017 9900136017 919 Discharge Temp Thermistor 9900136024 9900136024
Description
AOY32ESAM4 AOH32ESAM4
Part No.
Ord.
QÕty
- 14 -2003.08.04
A1-A A1-A A1-B A1-B A2-A A2-A A2-B A2-B B1-A B1-A B1-B B1-B B2-A B2-A B2-B B2-B
STAND ARD ACCESSORIES
INDOOR UNIT ACCES SORIES
Name and S hape Q'ty Part No.
Wall hook bracket
93 04 358 00 8
313714296205
93 07 1 1 3 04 8
Wall cap-B
Remote control unit
1
1
1
OUTDOOR UNIT ACCESSORIES
Name and S hape Q'ty Part No.
Tapping screw
2
Binder
2
Putty
1
Hexagon wrench
1
Cable mark
30 14 630 40 10 0
312300787605
30 30 2 0 2 00 1 1 4
93 51 2 2 8 01 9
Battery (penlight)
Tapping screw (big) ( 4 x 20)
Tapping screw (small) (¿3 x 12)
Remote control unit holder case
Cloth tape
Seal A
1 s e t
8
2
1
1
1
06 00 1 8 5 53 4
301141164200
0700019036
93 05 6 4 2 01 4
93 08 1 1 7 00 7
93 04 5 3 6 00 0
1
93 54 7 8 3 00 3
- 15 -2003.08.04
November 2002 Printed in Japan0211J2096
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