General ARG9A, ARG9ALB, AOG9AGA Service Manual

Page 1
Models Indoor unit Outdoor unit
ARG9ALB ARG9RLB
AOG9AGA AOG9RGA
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . .5
OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . .7
PRINTED CIRCUIT BOARD LAYOUTS . . . . . . . . . . . . . . . . . . 8
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . .10
DISASSEMBLY ILLUSTRATION. . . . . . . . . . . . . . . . . . . . . . .11
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Page 2
– 1 –
SPECIFICATIONS
Page 3
– 2 –
INDOOR UNIT
OUTDOOR UNIT
540
750
250
285
530
13
596
560
663
630
400
390
150
217
605
57520
OUTLINE AND DIMENSIONS
(Unit : mm)
INDOOR UNIT
OUTDOOR UNIT
Page 4
– 10 –
REFRIGERANT SYSTEM DIAGRAM
Models : ARG9RLB/AOG9RGA
Models : ARG9ALB/AOG9AGA
Page 5
– 3 –
FAN MOTOR CAPACITOR COMPRESSOR CAPACITOR
FAN MOTOR CAPACITOR
THERMISTOR (PIPE TEMP.)
THERMISTOR (ROOM TEMP.)
FAN MOTOR
FAN MOTOR
OVERLORD PROTECTOR
COMPRESSOR
TO INDOOR UNITTO POWER SUPPLY
COMPRESSOR CAPACITOR
THERMAL PROTECTOR
TERMINAL
FAN MOTOR
CAPACITOR
FAN MOTOR CAPACITOR
MAIN RELAY
REMOTE
CONTROL
UNIT
CONTROL
BOARD
FILTER BOARD
GRAY
WHITE WHITE
WHITE BLACK
BLACK
BLACK
BLACK
RED
RED
ORANGE
WHITE
WHITE
WHITE
WHITE
WHITE
BLUE
GREEN
BLUE PURPLE PINK RED
GRAY
BLACK
BLACK
BLACK
RED
RED
RED
WHITE
BLACK
BLACK
BLACK
WHITE
BLACK
WHITE
GREEN/YELLOW
CN17CN8
INDOOR UNIT
OUTDOOR UNIT
1212
CN7 CN4
CN6CN15
CN5
CN1
1
1
1 2 3
1 2 3
4 5 6
2
1 2
2
12
CN12
12
3
FM
1
2
(N)
3
N
L
TERMINAL
TO OUTDOOR UNIT
1
N
L
2
(N)
3
Use T3. 15A-250V Fuse on F101
SR
C
5A
FUSE
CIRCUIT DIAGRAM
Models : ARG9ALB/AOG9AGA
Page 6
– 4 –
COMPRESSOR CAPACITOR
FAN MOTOR CAPACITOR
FAN MOTOR CAPACITOR
THERMISTOR (PIPE TEMP.)
THERMISTOR (ROOM TEMP.)
THERMISTOR (OUTDOOR TEMP.)
FAN MOTOR
FAN
MOTOR
PRINTED CIRCUIT BOARD
TEST
TRANSFORMER
TO INDOOR UNITTO POWER SUPPLY
FAN MOTOR
CAPACITOR
COMPRESSOR
TERMINAL
POWER RELAY
COMPRESSOR CAPACITOR
SOLENOID
COIL
FAN MOTOR CAPACITOR
REMOTE
CONTROL
UNIT
CONTROL
BOARD
FILTER BOARD
GRAY
GREEN
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
RED
BLACK WHITE
WHITE WHITE
BLUE
RED
RED
RED
PURPLE
PURPLE
BLUE
WHITE
BLACK
ORANGE
RED
OVERLOAD
PROTECTOR
RED
WHITE WHITE
WHITE BLACK
BLACK
BLACK
BLACK
GREEN
BLUE PURPLE PINK RED
GRAY
BLACK
BLACK
BLACK
RED
WHITE
BLACK
WHITE
RED
BLACK
WHITE
GREEN/YELLOW
CN17CN8
CN13CN12CN11
CN2CN3CN4CN1CN9CN15 CN5
CN10
INDOOR UNIT
OUTDOOR UNIT
1212
CN7
CN4
CN6CN15
CN5
CN1
1
1
1 2 3
1 2 3
4 5 6
2
1 2
2
134
13NL
2
(N)
312 12 12 1212 1
12
THERMISTOR (PIPE TEMP.)
GRAY
GRAY
12123
THERMISTOR (DISCHARGE TEMP.)
BROWN BROWN
12
57
123
3
FM
SV
TERMINAL
TO OUTDOOR UNIT
1
N
L
2
(N)
3
Use T3. 15A-250V Fuse on F101
R
S
C
NO
COM
Models : ARG9RLB/AOG9RGA
Page 7
Model : ARG9ALB
INDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
– 5 –
Page 8
Model : ARG9RLB
– 6 –
Page 9
Model : AOG9RGA
OUTDOOR PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
– 7 –
Page 10
– 8 –
PRINTED CIRCUIT BOARD LAYOUTS
CONTROLLER PCB ASSEMBLY (Viewed from the solder side)
FILTER PCB ASSEMBLY
(Viewed from the solder side)
INDOOR UNIT
Page 11
– 9 –
CONTROLLER PCB ASSEMBLY
(Viewed from the solder side)
(Viewed from the component side)
OUTDOOR UNIT
Page 12
– 11 –
16
39
9
745
2
373
5
734
527
4
7
98
138
42
12
423
41
Model : AOY9AGA
DISASSEMBLY ILLUSTRATION
Model : AOG9AGA
Page 13
– 12 –
Model : AOG9AGA
Page 14
– 13 –
Model : AOG9AGA
Page 15
– 14 –
213
16
304
549
678
39
9
745
2
373
5
734
527
4
7
98
744
138
42
12
764
764
765
766
423
41
Model : AOY9RGA
Model : AOG9RGA
Page 16
– 15 –
Model : AOG9RGA
Page 17
– 16 –
Model : AOG9RGA
Page 18
– 17 –
Models : ARG9ALB,ARG9RLB
Page 19
– 18 –
Models : ARG9ALB,ARG9RLB
Page 20
– 19 –
Model : ARG9ALB
Page 21
– 20 –
Model : ARG9RLB
Page 22
– 21 –
Ref. No. Description
34 56 63 67 74 109 126 138 143-1 146 147 160 164 174 184-1
196-2 210 211 232 234 235 236
Capacitor (Fan Motor) Sirocco Fan Assy Panel Assy Front Rubber (Vibration-proof) Filter Casing Assy Motor Fixing Table Assy Separate Wall Clamp NK-3N Evaporator Assy Inlet Pipe (Eva.) Assy Drain Pan Fan Motor Assy Hanger Bracket L Thermo. Spring-A
Clamp SKB-150 Main Relay Cushion Rubber Outlet Pipe (Eva.) Assy Thermistor Assy-Room Thermistor Assy-Pipe Controller PCB Assy
9357965017 9358621004 9363722000 313659068604 9363326000 9363322002 9358591000 9363193008 313361274700 9364456027 9363373004 9363324006 9600778074 9363195002 313728262708
313035356905 9356781007 313806328306 9363387001 9703299063 9703297052 9703582035
9357965017 9358621004 9363722000 313659068604 9363326000 9363322002 9358591000 9363193008 313361274700 9364456027 9363373004 9363324006 9600778074 9363195002 313728262708
313035356905
— 9363387001 9703299063 9703297052 9703582028
Order Q’ty
Part No.
ARG9ALB ARG9RLB ARG9ALB ARG9RLB
Ref. No. Description
240 244 287 320-1 338 380 381-4 455 464 514 567 588-1 588-2 625 653-1 689 734 762 761 815-1 875 982-1 982-2
Remote Control Unit Cover (Piping) Cap (Power) Wire Clamp Metal Motor Fixture Locking Spacer Locking Spacer Control Box Cover (Cabinet) Control Box Cover Support Plate (Eva.) Bracket Eva.R Bracket Eva.L Cord Bushing Bolt (Fan Motor Fixing) Screw, Grip Tapping Panel T op Panel Side Assy (L) Panel Side Assy (R) Terminal-3P Filter PCB Assy Cord Clamp Cord Clamp-B
9701673056 9363330007 9352173011 313483219905 9358594001 313209391403 0600118075 9363200003 9363325003 9363201000 9363323009 9363199000 9363198003 9359240006 0700156014 9357837000 9363408003 9363409000 9363411003 9356488005 9703611018 9356857009 9356858006
9701673049 9363330007 9352173011 313483219905 9358594001 313209391403 0600118075 9363200003 9363325003 9363201000 9363323009 9363199000 9363198003 9359240006 0700156014
— 9363408003 9363409000 9363411003 9356488005 9703583018 9356857009 9356858006
Order Q’ty
Part No.
Ref. No. Description
2 4 5 7 9 12 13 14 15 16 18 19 20 32-1 32-2 34 37 38 39 41 42 47-1 51 55 98 105 107
109 128-1 138 178-2 184-1 199-1 200-1 200-2
Fan Cover Emblem-Rear Cabinet-A, Painted Connector Cover Cabinet-B, Painted Base Assy, Painted 3-Way Valve 2-Way Valve Dryer Condenser Assy Suction Pipe Capillary Tube Discharge Pipe Assy Control Box Metal-A Control Box Metal-B Capacitor (Fan Motor) Running Capacitor Capacitor Clamp Propeller Fan Assy Fan Motor Assy-Out Bracket (Motor) Rubber (Discha.Pipe) Special Nut Special Nut M8 (For Comp.) Fan Ring Compressor Assy Rubber Seat-A (For Comp.)
Terminal Cover (For Comp.) Rubber (Discharge Pipe) Separate Wall Capillary Holder Rubber Thermo. Spring-A BR Sheet BR Sheet-B BR Sheer-B
9304109006 313698088313 9302936017 9357970004 9302935010 9354493032 9356494006 9364615004
— 9354494015 9364486000 9365091005 9364484006 9363406009
— 9700468080 9356386066 313468061808 9351589011 9600649060 313166243804 313194159807 9359430018 9355091008 313166296109 9364555003 9359425014
9363263008 313155086308 9300672016
— 313612108209
— 9351990039
9304109006 313698088313 9302936017 9357970004 9303744017 9354493032 9356494006 9364615004 313523082505 9364547008 9363474008
9364538006 9363406009 9363407006 9700468080 9356386066 313468061808 9351589011 9600649107 313166243804
— 9359430018 9355091008 313166296109 9364555003 9359425014
9363263008 313155086308 9303729014 313394274808 313728262708 313612108209 9351990022 9351990039
Order Q’ty
Part No.
AOG9AGA AOG9RGA AOG9AGA AOG9RGA
Ref. No. Description
210 213 230 233 236 272 304 329 334 343 344 373 381 412 420 423 456 527 549 552 582 628 635 678 734 744 745 764 765 766 788 815 823-2 824-4 982-1 982-2
Main Relay Noise Insulation-B Overload Relay Power Transformer Controller PCB Assy Strainer Thermostat Fixture-B Joint Pipe Assy Suction Pipe-B Solenoid Coil 4-Way Valve Grip Locking Spacer Terminal Gasket Capillary Assy Noise Insulation-F Pipe-A Protection Net Thermostat Assy-Outer Thermistor Assy Discharge Pipe-F Locking Spacer-B Terminal Washer Bracket (Thermistor) Cabinet T op Plate Clamp (Condenser) Motor Support Drain Cap Drain Pipe (L-Type) Drain Pipe Packing Thermistor-Discharge Terminal-5P Fuse Holder Fuse Cord Clamp Cord Clamp-C
— —
9359927013
— —
9357309002
— — — — —
313166178700
9362004008
— 9350944019 9352267017 9355434003
— 9301425017
— 9359428015
— 9302937014
— 313166036308
— 9356497021 0500063024 0600222529 9356857009 9359677000
9356781007 313584258005 9359927013 9701549016 9703572012
— 313349051500 9364458007 9351186012 9359616122 313947302811 313166178700 313209391506 9362004008 9363412000 9350944019
— 9355444002 9357328027 9701330034
— 313005446558 9359428015 313557406106 9302937014 313166374106 313166036308 313166024302 9301102000 9301143003 9358337011 9356497021
— 9356857009 9359677000
Order Q’ty
Part No.
INDOOR UNIT
OUTDOOR UNIT
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
ARG9ALB/AOG9AGA ARG9RLB/AOG9RGA
PARTS LIST
Page 23
– 22 –
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
ARG9ALB/AOG9AGA ARG9RLB/AOG9RGA
Page 24
– 23 –
INDOOR UNIT ACCESSORIES
Name and Shape Q’ ty Application ARG9ALB ARG9RLB
Name and Shape Q’ ty Application AOG9AGA AOG9RGA
OUTDOOR UNIT ACCESSORIES
For vacuum
Installation template
Hook metal
Tapping screw (
4 x 10)
Special nut A (large flange)
Special nut B (small flange)
Coupler heat insulation (large)
Coupler heat insulation (small)
Binder
Remote control unit
Remote control unit cord clamp
Tapping screw (flush heads)
Filter
Drain hose insulation
Hexagon wrench
Cap (drain)
1
4
8
4
4
1
1
(Small)
1
1
10
10
2
1
1
1
1
2
For positioning the indoor unit
For suspending the indoor unit from ceiling
For suspending the indoor unit from ceiling
For installing the hanger
For indoor side pipe joint (large pipe)
For indoor side pipe joint (small pipe)
For remote control unit and remote control unit cord binding
For installing the remote control unit cord
For installing the remote control unit cord clamp
Insulates the drain hose and vinyl hose connection
For outdoor unit drain piping work (May not be supplied, depending on the model)
9351228019
9301143003
9301102000
313166024302
9351228019
93642240089364224008
93631950029363195002
3113005446653313005446653
301171164104301171164104
313005446759313005446759
93507160299350716029
93527660159352766015
313361275805313361275805
(Large)
4
For fixing the coupler heat insulation
312300787605312300787605
97016730499701673056
313714181904313714181904
301141153027301141153027
93633260009363326000
313806217708313806217708
Drain pipe packing
Drain pipe
STANDARD ACCESORIES
Page 25
October 2000 Printed in Japan0010K1758
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