General ASH12LB, ASH12LSBCW, AOH12LFBC, ASH9LB, ASH9LSBCW Service Manual

...
Page 1
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED
Models
Indoor unit Outdoor unit
ASH9LSBCW AOH9LFBC
ASH12LSBCW AOH12LFBC
type
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 3
ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
STANDARD ACCESSORIES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . .
6OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . 7
Page 2
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
(kW) 3.50
(kW)
COOL & HEAT INVERTER
ASH9LSBCW
AOH9LFBC
2.60
3.60
ELECTRICAL DATA
POWER SOURCE (V) 230
FREQUENCY (Hz)
RUNNING CURRENT
INPUT WATTS
E.E.R.
COP HEATING
MOISTURE REMOVAL
AIR CIRCULATION-Hi (m /hr)
(kW/kW)
(kW/kW)
COOLING 4.3
(A)
HEATING
COOLING 0.92
(kW)
HEATING
COOLING
( /hr)
3
3.0
3.8
0.62
0.82
4.19
4.39
1.3
50
COMPRESSOR
TYPE
DISCRIMINATION DA 89 X 1F - 20F
REFRIGERANT R410A (g) 1,050950
Hermetic type, 4 pole, 3 phase, DC inverter motor, Rotary
ASH12LSBCW
AOH12LFBC
4.80
5.6
1.23
3.80
3.90
1.8
C 635 H 670C 595 H 645
FAN MOTOR
POWER SOURCE (V) 230
HI-SPEED (r.p.m.) C 1,300 H 1,390
INDOOR UNIT
OUTDOOR UNIT (r.p.m.) C 830 H 830C 840 H 840
MED-SPEED (r.p.m.) C 1,120 H 1,200
LO-SPEED (r.p.m.) C 950 H 1,000
QUIET (r.p.m.) C 700 H 760
DIMENSIONS
INDOOR UNIT
OUTDOOR UNIT
H x W x D (mm)
H x W x D (mm)
275 x 790 x 215
540 x 790 x 290
WEIGHT
INDOOR UNIT
OUTDOOR UNIT
GROSS / NET (kg)
GROSS / NET (kg)
NOISE LEVEL
INDOOR UNIT
OUTDOOR UNIT
(dB) C 43 H 43
(dB) C 47 H 49
C 42 H 42
C 47 H 48
REFRIGERANT (R410A)
Pipe Length
FULL CHARGE AMOUNT
ADDITIONAL REFRIGERANT
15 m 950 g 1,050 g
20 m 1,050 g 1,150 g
20 g / m
C 1,370 H 1,440
C 1,150 H 1,200
C 950 H 1,000
C 700 H 760
12 / 9
42 / 3839 / 35
2005.01.31 1
Page 3
DIMENSIONS
Models : ASH9LSBCW / AOH9LFBC
ASH12LSBCW / AOH12LFBC
790
275
(unit : mm)
215
2,000
17
540
790
290
56
( 353 )
2005.02.18 2
Page 4
REFRIGERANT SYSTEM DIAGRAM
Models : ASH9LSBCW / AOH9LFBC
ASH12LSBCW / AOH12LFBC
Muffler
Compressor
3-Way
valve
Muffler
4-Way valve
Heat exchanger
( INDOOR )
2-Way
valve
Strainer
Expansion valve
Cooling Heating
Heat exchanger ( OUTDOOR )
AOH9LFBC
(2Pass)
AOH12LFBC
(4Pass)
Strainer
2005.02.01 3
Page 5
CIRCUIT DIAGRAM
Models : ASH9LSBCW / AOH9LFBC
ASH12LSBCW / AOH12LFBC
INDOOR UNIT
Terminal
Thermal Fuse
102 C
2
1
2
1
Power
Fan Motor
6 6
Power Relay
Display Board
10
11
9
5
5 5
1
2
3
4
1
2
3
4
6
7
10
11
9
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
1
2
3
4
Controller PCB
1
2
3
4
5
1
1
1
2
2
2
3
4
5
Test
5
1
2
3
4
OUTDOOR UNIT
Reactor Reactor
Thermistor (Discharge Pipe)
Thermistor (pipe)
Thermistor (outdoor temp.)
Thermistor (room temp.)
Thermistor (pipe temp.)
Stepping Motor
PCB (MAIN)
Compressor
1
1
2
2
3
3
1
1
1
2
2
3
3
4
4
1
1
2
2
3
3
1
2
2
3
3
4
4
5
5
1
1
2
2
3
3
4
4
5
5
6
6
Fan Motor
Expansion Valve
Fuse 250V20A
Terminal
2005.01.31 4
1
1
2
2
3
3
4-Way Valve Assy
Page 6
INDOOR PCB CIRCUIT DIAGRAM
Models :
TERMINAL BOARD
N
L
3
UL1015 AWG22
W3
GREEN
GREEN
E
ASH9LSBCW ASH12LSBCW
BLUE
WHITE
RED
W2
W1
VA1 470V
R60 330K <1/2W>
C1 0.1 <F>
C3
0.01 <F>
L1
1.3A
9.0mH
18
10
C2
0.01 <F>
R2 2.2 <5W>
I C7 H I 2002 ( or GK30431 )
BROWN
3.15A
- 250V
R1 2.2 <5W>
BLACK
K1 D I 12D1
F1
FAN MOTOR
GREEN / YELLOW
E
D1 GS I B460L
R12
1.0K <1/2W>
14
POWER SOURCE 230V 50Hz
F2
2.5A - 250V
C4
+
100/ 420V
EN / UV
I C2 TNY266P
SSSSS
A
F M
VM
5
D
BP
8
32
7
R3 100K <2W>
C5
0.01
D2 1NH42
PS2561-1 <L>
4
4
3
1
C6
0.1 <F>
1
4
5
2
3
CONTROLLER PCB ASSY ASH9LSBCW : K02DR-0410HSE-C1 ASH12LSBCW : K02DR-0411HSE-C1
I C 1
uPD780024ASGB-X52-8ET-A
25
P10
17
18
10 20 26
27
21 34
52
19
36
46
45
44
14
38
15
16
23
22
39
37
AN I 0
P23
P24
24
P11 AN I 1
VDD0 VDD1
AVREF AVDD
GND0
9
AGND GND1
RESET
P47
P25
P01 I NTP1
P41
P40
P75 BUZ
P20
P03
P21
P22
P12 AN I 2
P13 AN I 3
P70
P02 I NTP2
X1
33
P42
P35
P57
P56
P55
P54
P53
P52
P51
P50
P00 I NTP0
P46
P45
P44
P43
P34
P36
XT1
XT2
P74 P73 P72 P71
X2
I C
32
X1
8.38MHz
31
28
C35
0.1 <F>
47
12
8
7
6
5
4
3
2
1
35
51
50
49
48
11
13
30
29
43 42 41 40
JP1
R46 1.0K <1/8W>
5V
C28
0.1 <F>
C31
0.1 <F>
R42 100K <1/8W>
6
5V
R36 10K <1/8W>
5
R55 1.0K <1/8W>
R38 1.0K <1/8W>
R40 1.0K <1/8W>
5V
I C11 S80842
2 3
VDD
1
OUT
5V
R45 10K <1/8W>
I C13-6
11
R30 330 <1/8W>
R29 330 <1/8W> R28 330 <1/8W> R27 330 <1/8W>
C25
R37 47
1000P
<1/8W>
<R>
12V
9
2
15
143
4 13
12
8
I C13-1
R44 10K <1/8W>
NC
GND
SW1
5V
I C13-2 I C13-3 I C13-4 I C13-5
R39 10K <1/8W> (1%)
R41
49.9K <1/8W> (1%)
4
C26 100/ 16V
5V
R56 10K <1/8W>
1
I C12 S-93C46ADFJ
1
CS
2
SK
3
D I
TEST
7
NC
5V
VCC
GND
+
12V
16
DO
K 1
JM19
JP3
C27
0.01 <B>
CN6 53325-0510
5V
8 4 6 5
C36
0.1 <F>
5V
12V
CN4 2P-SAN
CN4-1 BLACK
CN4-2 BLACK
CN5-1 GRAY
CN5-2 GRAY
CN5 2P-SCN
CN3 S07B-ZR-3.4
CN6-1 RED
CN6-2 ORANGE
CN6-3 YELLOW
CN6-4 PINK
CN6-5 BLUE
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
INDICATOR PCB K02CB-0300HSD-D0
5V
D208 SLR-325 <ORG>
D205 SLR-325 <GRN>
D204 SLR-325 <GRN>
D201 SLR-325 <RED>
C201
0.1 <F>
LOUVER
5V
C202 47/10V
5V
+
R201 47 <1/4W>
I C201 GP 1UM261RK
WHITE
WHITE
WHITE
WHITE
WHITE
RED
WHITE
CN201 JB20-11HG
CN201-1
CN201-2
CN201-3
CN201-4
CN201-5
CN201-6
CN201-7
CN201-8
CN201-9
CN201-10
CN201-11
M
Jumper wire configurations
Switch Function ON/Linked OFF/Open
JM1 Custom code A B JM2 Auto restart enable disable
VCC OUT GND
I C3
1
2
C9 330/ 25V
R5 2M <1/4W>
15V
+
I C4 78M15
3
C10
0.1 <F>
O
I
G
2
R4 18K <1/8W>
THERMAL FUSE
102
GRAY
GRAY
T1
ETS19AB1P8AG
6
10
D4 D2FL20U
4
D3
20V
D1FL20U
JP7
1
+
C7 100/35V
2
5
1
7
13.5V
C12
+
330/ 25V
I C5 TL431 I LP
CN1
C11 0.01 <F>
C
A
R7
1.0K <1/8W>
12V
I C6
D5
7805
D1F60
I
C15
+ 330/ 25V
C14
0.01
R8 47K
<B>
<1/8W>
REF
R53,R54 10K <1/8W>
O
G
C16
0.1 <F>
R9 34K <1/8W> (1%)
R10
8.25K <1/8W> (1%)
5V
5V
C19
C18
+
0.1
10/
<F>
25V
C17
+
330/ 25V
5V
5V
C20
0.01 <B>
C21
0.01 <B>
7
C22
Q4 DTC124EUA
C23 1000P <R>
TEST
RED
BLACK
WHITE
YELLOW
BLUE
BZ PKM13EPY-4000-TF01
CN7 BS5P-SHF-1AA
CN7-1
CN7-2
CN7-3
CN7-4
CN7-5
CN2-6
CN2-4
CN2-3
CN2-2
CN2-1
12V
TIMER SHORT
CLOCK
DATA-OUT
DATA-I N
CN2 53426-9920
Q2 DTC124EUA
R43 10K <1/8W>
B Z
5V
CUSTOM CODE SWITCHING
JM1
JM2
AUTO RESTART
VM
15V
C24
A
100/ 16V
R23 6.8K <1/4W>
R26 820 <1/4W> (1%)
+
A
A
Q1 DTC124EUA
R49 - R52, R47,R48 10K <1/8W> x 6
15V
R25 1.0K <1/4W> (1%)
15V
15V
R22
4.7K <1/8W>
R13 10K <1/8W>
I C10 PS2561-1 <L>
4
3
I C9 PS2561-1 <L>
1
2
R14 1.0K
<1/8W>
R15 1.0K <1/8W>
I C13-7
10
5V
R24 330
1
<1/8W>
2
5V
R21 10K <1/8W>
4
3
R20 1.0K <1/8W>
2005.01.31 5
Page 7
CONTROLLER PCB ASSY AOH9LFBC : K04DT-0400HUE-C1 AOH12LFBC : K04DT-0401HUE-C1
O U TDOOR P C B C I R C U I T D I A G R A M
Models :
AOH9LFBC AOH12LFBC
CONTROLLER PCB ASSY AOH9LFBC : K04DT-0400HUE-C1 AOH12LFBC : K04DT-0401HUE-C1
POWER SOURCE 230V 50Hz
4-WAY VALVE
FAN MOTOR
F M
EXPANSION VALVE
DISCHARGE TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
OUTDOOR TEMPERATURE THERMISTOR
2005.01.31 6
M
F201 20A - 250V
W201
UL1015 AWG14
BLACK
N
L
EARTH
SERIAL
UL1015 AWG20
RED
CN30 B2P3-VH-B-C
BLACK
CN10 BH3P5-VH-B
WHITE
BLACK
UL1015 AWG14
UL1015 AWG14
WHITE
UL1015 AWG16
GREEN
BLACK
BLACK
BLACK
ORANGE
WHITE
RED
BROWN
BLUE
ORANGE
YELLOW
WHITE
CN40 B6B-XARK-1-A
RED
BLACK
BLACK
BROWN
BROWN
BLACK
BLACK
W1
B
VA2 470V <TNR>
W2
W3
W4
B
CN71 B04B-PASK-1
WHITE
CN70 B03B-PASK-1
WHITE
REACTOR
12A 18mH
W10
W11
RED
WHITE
AWG14
AWG14
R1
K1 DW12D-0
13
-
14
12
+
I C103-4 uPC324
R147
R150
PFC / 58P
R151
R148
195K <RN-1/2W> x 4 D111 DAN 217U
2 1
2
-12V R144 22K (1%)
C123
R152
2200P
4.7K
<B>
(1%)
12V
SO / I C80-2 V4-AC / I C80-3 V4-DC / I C80-4
PR / I C80-5
AC FAN / I C80-6
AOY12LFBC
R584 22K
R585
1.0K
ZXL / 37P
S I / 48P
C20
0.022 <F>
B
ZPR0RCH400
12V
C21
0.047 <B>
C4
0.01 <E>
C5
0.01 <E>
VA1 470V <TNR>
SA1 RA-302M
C1 1.0 <LE>
B
B
HY I C 1
14
GK-30434
10 5 4 3 2
5V
18
SO / I C80-2
C6 1.0 <LE>
L1 SC-10-55JH
5V
R23 27K
1
R21 10K
R20 1.0K
R22 1.0K
JM32
1 2
3
K30 G5NB-1A
K3 G5N-1A
2
431
R40 R41 R42 R43
1.5K x 4
R93 R92 R90R91
C71
0.1 <F>
C72
0.1 <F>
V4-AC / I C80-3
JM30
4
12V
AC FAN / I C80-6
EPV3/44P EPV4/43P EPV2/42P EPV1/45P
5V
10K x 4
TE / 5P
TD / 4P
TA / 6P
R149
4.7K (1%)
D80 SLR-332 <RED>
Model Changing
AOY9LFBC
JM101 JM102 JM103 TEST
TAUX / 25P
TTXD / 60P
TRXD / 61P
TMODE / 18P TAUX3 / 21P
TCK / 62P
/ TRES / 19P
1
2
3
1
2
3
4
5
6
1
2
3
4
1
2
3
CR30 RE1201
C80
1.8 <DS401185>
5V
L70 BL02Rn1
C75
0.1 <F>
TD62064
2 7 9
16
4
5 12 13
R71
4.75K (1%)
R72
6.65K (1%)
R73
38.3K (1%)
JM31
CR80 RE1202
I C40
O1 O2 O3 O4 GND1
COM1
GND2
COM2
GND3
NC1
GND4
NC2
I 1 I 2
11
I 3
14
I 4
10 15
R77 10K
12V
12V
3 6
1 8
C40
0.1 <F>
MD0 / 1P MD1 / 64P MD2 / 63P TEST / 59P
R75 10K
R76 10K
C73
0.1 <F>
B
W6
W5
PR / I C80-5
R132
2.2K
2
Q101 DTC114EUA
15V
3
D110
1
DAN217U
3
9
10
R145 22K (1%)
R146 47K (1%)
C124 2200P <B>
E2CS / 41P E2SK / 40P E2DI / 39P
R80
2.2K
JM101 JM102 JM103 TEST
R582 10K
R583 1.0K
D100 D15XB60
2
3
D101 D15XB60
2 3
B
ORANGE
UL1015
B
15V
-12V
3
C118 1000P
1
<B>
R159
4.7K
C129 1000P <B>
R143 47K (1%)
-
8
+
I C104-3 uPC324
12V
C580
0.1 <F>
R581 10K
AWG14
2
1
R131 100K (1%)
+
-
+
-
D105 DAN217U
I C80 M54523
1C 2C 3C 4C 5C 6C 7C COM
1 4
1 4
R400 - R405
0.15 <2W> (1%) x 6
3
9
-
8
10
+
I C103-3 uPC324
5V
R160 68K (1%)
I C105-1 LM2903
R161
1.5K(1%)
R137 10K (1%)
D109 RB751V
R140 10K (1%)
R139 10K (1%)
I C570 BR93LC46
1
CS
2
SK
3
D I
6
NC
LED / 30P
1B
SO / 32P
2B
V4-AC / 27P
3B
V4-DC / 29P
4B 5B
PR / 31P
AC FAN / 28P
6B 7B
E
CN580
5V
B10B-PASK-1
WHITE
1
2
3
4
5
6
7
8
9
10
R126 100K (1%)
I C103-1
uPC324
2 3
R127 10K (1%) R128 10K (1%) R129 100K (1%)
I C103-2
R130
uPC324
100K
6
(1%)
-
7
5
+
C117 1000P <B>
5V
R162 68K (1%)
3
+
1
2
-
6
-
5
+
R136 10K (1%)
R138 10K (1%)
6
-
7
5
+
D108 RB751V
I C104-2 uPC324
5V
8
VCC
4
DO NC
7 5
GND
R570 10K
TAUX
TTXD
TRXD TMODE TAUX3
TCK / TRES / TICS
FLASH WRITING
-
+
R163
10K (1%)
ZXH / 36P I C105-2 LM2903
7
R135
10K (1%)
C570
0.1 <F>
R122 10K
1
R123 10K (1%)
C121 47P <CH>
D107 RB751V
R133 10K (1%)
R134 10K (1%)
I C104-1 uPC324
2 3
R141 10K (1%)
FAN I N / 17P
FAN PWM / 2P PFC SW / 35P CT / 3P TEST / 59P PFS / 58P TTXD / 60P TAUX3 / 21P
CP-POS / 47P
V4-AC / 27P AC FAN / 28P V4-DC / 29P LED / 30P PR / 31P SO / 32P
I PM-TRIP / 33P
E2CS / 41P EPV2 / 42P EPV4 / 43P EPV3 / 44P
I PM-CR / 9P
DCV / 8P ACV / 7P TE / 5P TA / 6P TD / 4P�@�@�@�@
F101
15A - 250V <ATLCR>
3 3
1 1
2 2
D115
DAN217U
R166
10K (1%)
R116 15K (1%)
R118 10K (1%)
R119 10K (1%)
C111 4700P
<B> R164 22K
R168 22K R169 22K
-
1
+
I C104-4 uPC324
13
-
14
12
+
C500
0.1 <F>
R121 220K (1%)
I C102-1 BA10339
5
+
4
-
C113 2700P <B>
5V
D114
DAN217U
R117 22K (1%)
C125
0.1 <F>
C131
0.1 <F>
17
16
35
59 58 60 21 34 47 27 28 29 30 31 32 33 57 41 42 43 44 10
22
2
R115 22K (1%)
7
+
6
­I C102-2
BA10339
C135
0.01 <F>
R165 22K
+
C126
2.2/50V
C132
+
2.2/
50V
R504 10K
I C500 MB90460
P63 P62
2
P46 P12
3
P50 P37 P36
P40 MD2 P11 P26
P02 P03
P04 P05 P06 P07 P10
C P20 P21
P22
P23
P57
9
P56 P55
8 7
P54
5
P52
6
P53
4
AGND
P51
X0
X1
X500
8.0MHz <EF0MC>
R120 10K (1%)
I C101 TC74HC00AF
1
1
2
2
3
3
4
4
5
5
6
6
7
7
5V
R112 10K (1%)
1
C110
0.1 <F>
C127
2.2/50V
+
C133
+
2.2/ 50V
VCC
56
11
AVCC
25
P00
26
P01
40
P17
36
P13
37
P14
38
P15
39
P16
12
AVR
45
P24
46
P25
50
P30
51
P31
52
P32
53
P33
54
P34
55
P35
14
P60
15
P61
18
MD0
20
MD1
64
P44
63
P43 P42
62
P41
61
1
P45
19
RSTX
48
P27
13 24
GND
4923
GND
14
14
13
13
12
12
11
11
10
10
9
9
8
8
I C102-4 BA10339
11
+
10
-
C128
0.1 <F>
5V
R500 10K
C502
0.1 <F>
5V
C106
0.1 <F>
13
5V
1
3
C134
0.1 <F>
C501
4.7/50V
D102 1NH42
R103 100 <1/2W>
Q100 GT30JI21
R102
47K R109 22 <1/4W>
I C100 TA8316
R167 10K (1%)
I C102-3 BA10339
+
14
-
C136
0.01 <F>
D112
2
DAN217U
5V
1 2
3
R502
1.0K
R503 10K
C503
+
0.1 <F>
C103 0.1 <HCP>
R108 47 <1/4W>
2
VCC
1
GATI N
5
6
SO
S I
7
D I
4
NC
3
GND
PFCSW / 35P PFCEN / 14P PFC-TRIP / 46P
195K <RN-1/2W> x 2
5V
5V
1 2
9
R113 4.7K
(1%)
8
R114
R111 10K
15K
CT / 3P
D113 DAN217U
ACV / 7P
JM500
TAUX / 25P
E2SK / 40P ZXH / 36P ZXL / 37P
E2DI / 39P
EPV1 / 45P PFC-TRIP / 46P
U / 50P X / 51P V / 52P Y / 53P W / 54P Z / 55P PFCEN / 14P
TMODE / 18P
MD1 / 64P MD2 / 63P TCK / 62P TRXD / 61P MD0 / 1P
/ TRES / 19P
S I / 48P
R561
1.0K
C561
0.01 <F>
15A - 250V <ATLCR>
C100 750 / 385V
C101 750 / 385V
+ + +
15V
C105
0.1 L100
<F>
C104
+
4.7/ 50V
D106 DAN217U
R110
3
6.8K
+
C108
2.2/50V
C109
+
2.2/ 50V
15V
C119
0.1 <F>
C120
0.1 <F>
-12V
5V
R560 100K
RESET
F100
C102 750 / 385V
R104 220K <2W>
POW_GND
BL02Rn1
DCV-F
R106
R105
R107
3.83K (1%)
POW_GND
C107
0.1 <F>
DCV / 8P
I C103_PASS CON
C115
0.1 <F>
2
3
VDD
NC
4
1
OUT GND
I C560 S80842
F4 BET
3.15A - 250V
DCV-F
D200
R203 330K
C205 0.1 <F>
U / 50P V / 52P W / 54P X / 51P Y / 53P Z / 55P
I PM-TRIP / 33P
C219 1000P <B>
I PM-CR / 9P
Q300 DTC114EUA
CP-POS / 47P
C300 100P <CH>
15V
C116
0.1 <F>
-12V 15V
C130
0.1 <F>
15V
C112
0.1 <F>
DCV
FH2
FH1
U1JU44
+
R202 330K
C204 47/35V
R204 - R209 390 x 6
R220
1.0K
R339
R83 27K
I C104_PASS CON
Q50 2SC4236
I C105_PASS CON
R50 2.4 <1/2W>
POW_GND
I C102_PASS CON
L300 47uH <ELC0607>
R200 39 <1/2W>
D201
U1JU44
+
R201 330K
C202 47/35V
C203 0.1 <F>
R219 1.0K
2200P
5V
2 1
3
C320
5V
0.15
<EC
QB> R334 10K (1%)
R337 100K
10K (1%)
(1%)
3
1
2
I C302-1
1
LM2903
5V
R95
1.0K R96
3
4.7K
1
2
Q80 2SC2412K <BQ>
DCV-F
R51 220K <2W>
2
1
3
D50
15V
D202
U1JU44
+
C200 47/35V
C201 0.1 <F>
5V
R218 10K
C206
C207
C208
<B>
x 6
D301 DAN217U
R327
22K
(1%)
R335 - R336 10K (1%) x 2
2
-
3
+
C339
0.01 <F>
R340 10K (1%)
15V
R81 22K
7
I C302-2 LM2903
R52 1.0K <RS-3W>
C51 20P <B>
R53 100 <1W>
D51 RD5.6ES <B2> R54
D1FL20U
330 <1/4W>
C209 0.1 <F>
I PM-G
D302 RB751V
C311 1000P
<B>
R338
4.7K (1%)
C85
4.7/ 50V
6
-
5
+
C52
0.047 <ECQB>
C53 100/ 16V
COMPRESSOR
C. M.
C221 0.1 <F>
C211 0.1 <F>
C212 0.1 <F>
C210 0.1 <F>
C215
C216
R328
1.0K (1%)
R331 47K (1%)
R333 10K (1%)
C330 1000P <B>
15V
D304
+
DAN217U
C86
C87
C84
470P
330P
0.1 <B>
<B>
<F>
16 15
13 12 10
9 8
D52
D1FL20U
+
EMI FILTER
BLACK BLACK
WHITE WHITE
RED RED AWG16
+
C220 47 / 35V
C222 1.0 <B>
D203 ZP1027
C214 2200P <B>
C213
0.022
C217
<F>
I PM-G
R329 47K (1%)
2
-
1
3
+
I C300-1 LM258
5
+
7
6
-
I C300-2 LM258
D60 D2FL20U D61 D1FL20U
C65
+ 220/ 35V
D63 D1FL20U
1 2 3 6 7
3
C66
0.1 <F>
D303 DAN217U
C61 470/ 25V
221 1
3
T60 JPZ200
1-172132-1
R223
R222
R221
10 <1/2W> x 3
( INTLLIGENT POWER MODULE )
1
VCC
2
COM
3
I N I N
4
I N
5 6
VFO
7
CFOD
8
CSC
9
I N
10
VCC
11
VB
12
VS
13
I N
14
VCC
15
VB
16
VS I N
17 18
VCC
19
VB
20
VS
I C200 FSB20CH60
I PM-G
R330 4.7K (1%) R332 4.7K (1%)
15V
C306
0.1 <F> C305
0.1 <F>
-12V
R309
5.76K (1%)
R60
+
10K
D62 D1FL20U
C64 0.1 <F>
D64 - D67 D1FL20U x 4
AWG16
U
B BB
W7 W8 W9
21
NU
22
NV
23
NW
24
U
25
V
26
W
27
P
R210
1.0K
I C300_PASS CON
U V
R305R306
195K <RN-1/2W> x 6
R310 143 (1%)
12V
123
C60
+
220/ 16V
C68
+
0.1 <F>
AWG16
U V
R304 R303
I C60 TA7805
I
G
C67 100/ 35V
-12V
V
I PM-G
W
R301
R302
O
15V
+
W
R211
R212
R213
R214
R215
R216
R217
0.15 <1W> x 7
POW_GND
C63 100/ 35V
W
DCV
C218 0.1 <HCP>
R307 195K
<RN-1/2W>
R308 195K
<RN-1/2W>
R311
8.66K (1%)
5V
C62
+
100/ 16V
Page 8
ERROR CONTENTS
Self-diagnosis function table (Flashing LED Display)
Applicable model : ASH9LSBCW, ASH12LSBCW
* Detailed Trouble Display (secondary level) can be indicated by pressing Test Operation button.
Trouble Display (primary) Detailed Trouble Display (by Test Button)
Error
Serial signal Normal 1 sec error blinking
Indoor unit 0.5sec 0.1sec thermistor 2 times blinking
Operation
Timer Error
Serial reverse signal error at operation start up
Signal reverse signal error during operation
Serial forward signal error at operation start up
Serial forward signal error during operation
Indoor temperature thermistor open
Operation
0.1sec 0.5sec blinking 2 times
0.1sec 0.5sec blinking 3 times
0.1sec 0.5 sec blinking 4 times
0.1sec 0.5sec blinking 5 times
0.1sec 0.5sec blinking 2 times
error
Pipe thermistor open or short
0.1sec 0.5sec blinking 3 times
Timer
Detailed Error Item
When a signal is not read continuously for 10 secs from power relay ON immediately after operation starts >>Cooling 0 code transmission, automatic reset When a signal is not read for 20 secs thereafter >>Trouble display continues and power relay OFF >>Permanent stop
When a signal is not read continuously for 10 secs from power relay ON immediately after operation starts >>Cooling 0 code transmission, automatic reset When a signal is not read for 20 secs thereafter >>Trouble display continues and power relay OFF >>Permanent stop
Normal Serial Forward Signal can not be received more than 10 secs
>>Releases when it becomes normal
Normal Serial Forward Signal can not be received more than 10 secs ( after receiving effective forward transfer signal) >>Releases when it becomes normal
Thermistor detection value is open when AC plug is inserted
IndoorIndoorIndoorIndoorIndoor OutdoorOutdoorOutdoor
>>Releases when value becomes normal
Thermistor detection value is open or short when AC plug is inserted
Outdoor unit 0.5sec 0.1sec thermistor 3 times blinking error
Indoor unit 0.5sec 0.1sec control error 4 times blinking
Discharge thermistor open or short
Heat exchanger thermistor open
Outdoor temperature thermistor open or short
Forced automatic SW welded
Main relay welded
Power interruption error
0.1sec 0.5sec blinking 2 times
0.1sec 0.5sec blinking 3 times
0.1sec 0.5sec blinking 4 times
0.1sec 0.5sec blinking 2 times
0.1sec 0.5sec blinking 3 times
0.1sec 0.5sec blinking 4 times
>>Releases when value becomes normal
Thermistor detection value is open or short
>>Outdoor unit stops
Releases when it becomes normal
Thermistor detection value is open
>>Outdoor unit stops
Releases when it becomes normal
Thermistor detection value is open or short
>>Outdoor unit stops
Releases when it becomes normal
Forced Auto SW is ON for more than 10 secs continuously
>>Error is indicated while it is ON Normal Operation other than error indication
Serial Reverse Signal is received 1 min. after Main relay becomes OFF
>>Error is indicated while serial reverse
signal is input on normal operation
Normal operation except error indication
50/60Hz is not detected after 4 secs of power ON.
2005.02.18 7
>>Error is indicated and unit is stopped
Page 9
Trouble Display (primary) Detailed Trouble Display (by Test Button)
Error
Outdoor unit 0.5sec 0.1sec
Operation
Timer Error
Current trip
Operation
Timer
0.1sec 0.5sec
control error 5 times blinking blinking 2 times
CT abnormal
0.1sec 0.5sec blinking 3 times
0.1sec 0.5sec blinking 5 times
0.1sec 0.5sec blinking 6 times
0.1sec 0.5sec
Indoor fan 0.5sec 0.1sec
Compressor rotation error
Outdoor unit fan drive system abnormal
Abnormal lock
motor error 6 times blinking blinking 2 times
Abnormal rotation
0.1sec 0.5sec blinking 3 times
Detailed Error Item
Current trip error is 2nd time within start up
>>Permanent stop Current detection value is 0A for more
than 1 sec when compressor is operated at more than 56rps
>>Automatic release after 3 min. ST
Compressor location detection error (incl. failed start up) for 3 times
>>Permanent stop
When outdoor fan abnormal fan motor duty abnormal operated 5 times
Outdoor
>>Permanent stop
Detected rotation is 0 r.p.m. at start up or at 56 secs after Fan mode is selected
IndoorIndoor OutdoorOutdoorOutdoorOutdoorOutdoorOutdoorOutdoorOutdoor
>>Permanent stop
Detected rotation is 1/3 of target r.p.m. at start up or at 56 secs after Fan mode is selected
Refrigerant 0.5sec 0.1sec cycle error 7 times blinking blinking 2 times
Optional 0.5sec 0.1sec function 8 times blinking blinking 2 times
Discharge temperature abnormal
Cooling high pressure abnormal rise
Active filter voltage abnormal (3rd time)
0.1sec 0.5sec
0.1sec 0.5sec blinking 3 times
0.1sec 0.5sec
error
Active filter foltage abnormal (1st time)
PFC circuit abnormal
0.1sec 0.5sec blinking
3 times
0.1sec 0.5sec blinking 4 times
>>Permanent stop
Discharge Temperature protection (Discharge temperature is 110degC) operated 2 times >>Permanent stop
High pressure rise protection (Outdoor heat exchanger temperature is 65degC) operated >>Comp. OFF (releases after 3min.ST) Error is indicated while 3 min.ST
Active Filter voltage error operated 3 times
>>Permanent stop Active Filter Module error or open
detection protection operated
>>Automatic release after 3 min. ST
>>Permanent stop
2005.02.18 8
Page 10
Models : ASH9LSBCW
ASH12LSBCW
DISASSEMBLY ILLUSTRATION
5
53
51
6
5
4
3
1
1
2005.01.31 9
2
7
Page 11
Models : ASH9LSBCW
ASH12LSBCW
236
26
188
48
28
32
52
31
24
29
27
39
37
46
20
43
30
61-2
23
21
61-1
36
32
38
42
33
2005.01.31 10
Page 12
Models : AOH9LFBC
AOH12LFBC
11
43
46
22
21
2
9
40
1
7
42
10
4
3
8
26
41
37
38
27
29
42
5
45
13
15
14
24
18
36
32
19
39
12
17
23
16
2005.01.31 11
25
Page 13
INDOOR UNIT
PARTS LIST
Ref.
No.
1 Air Filter 9309997011
Filter (Electric) 9312153015
2 3 Filter (ION) 9311925033 4
Holder (Filter) 93066020179306602017 Clamper (Grille) 9306755010
5 6 Front Panel Total Assy 9313130107
Intake Grille Assy 9313131067
7 20 Gear-A 9309994003 21 Casing Assy 9312112081 23 Cover (Casing)-B 9311916017
24 Crossflow Fan Assy 9307836015 26 Clamp (Motor) 9310102008 27 Shaft Holder-C Assy 9306628017 28 Drain Hose Assy 9310357019 29 Drain Cap Assy 9304150008 30
Wire Clamper 9311946014 Box (Switch) 9309996014
31 32 Cover (Switch) 9311863014 33 Evaporator Total Assy 9313099015
Joint Pipe Assy 9313104016
36
Description
ASH9LSBCW ASH12LSBCW
9309997011 9312153015 9311925033
9306755010 9313130107 9313131067 9309994003 9312112081 9311916017
9307836015 9310102008 9306628017 9310357019 9304150008 9311946014 9309996014 9311863014 9313099015 9313104016
Part No.
Ord.
Q'ty
37 Insulation (Pipe)-E 9304607007 38
Holder (Evaporator)-L 9309982017 39 Holder (Evaporator)-R 9309983014 42 Air Seal 9310611005 43
Terminal 9701955077 46
Step Motor 9900139025 48 Fan Motor Assy 9601814016 51
Remote Control Unit 9313144012 52
Bracket Panel 9310001004 53 Remote Control Unit Holder 93056420149305642014
61-1 Flow Control Panel-U 9309991033 61-2
Flow Control Panel-Z 9309992030
188 236 Controller PCB Assy 9705656062
Power Cord 9900157012
--- Pipe Temperature Thermistor 9702039042 Room Temperature Thermistor 9700801108
---
--- Indicator PCB Assy 9705039032
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
9304607007 9309982017 9309983014 9310611005 9701955077 9900139025 9601814016 9313144012 9310001004
9309991033 9309992030 9900157012 9705656055
(K02DR-0410HSE-C1) (K02DR-0411HSE-C1)
9702039042 9700801108 9705039032
2005.01.31
12
Page 14
OUTDOOR UNIT
Ref.
No.
1 Fuse Holder 2 Fuse 3 Thermister Holder Pipe 4 Thermistor Spring-A 5 Thermistor Spring 7 Terminal 8 Cord Clamp 9 Cover (Case)
10 Bracket Valve
11 Cover (Switch)
12 Rubber Cushion 13 Inverter Case Assy 15 Nut Special Assy 16 Front Panel 17 Fan Ring 18 Propeller Fan 19 Bracket (Motor) Assy 21 Separator-B 22 Protective Net 23 Base Assy (Painted)
Description
Part No.
AOH9LFBC AOH12LFBC
0501454012 0600382018 313714262805 313728262708 9300089012 9306489038 9307271014 9309913011 9310229026 9310979013
9312680016 9312972029 9313452018 9313806026 9313807016 9313808013 9313990015 9313815011 9313941017 9313987015
0501454012 0600382018 313714262805 313728262708 9300089012 9306489038 9307271014 9309913011 9310229026 9310979013
9312680016 9312972029 9313452018 9313806026 9313807016 9313808013 9313990015 9313815011 9313941017 9313987015
Ord.
Q'ty
24 Top Panel (Painted) 25 Cabinet Left (Painted) 26 Cabinet Right (Painted) 27 3-Way Valve Assy 29 4-Way Valve Assy 32 Compressor Assy 36 Cover (Inverter Case) 37 2-Way Valve Assy 38 Pulse Motor Valve Assy 39 Motor
40 Inverter PCB Assy 41 Expansion Valve Coil 42 Thermistor Assy 43 Thermistor (Outdoor Temp) 45 Solenoid 46 Condenser Total Assy 9314032011
--- Emblem Rear 93126350239312635023
9313989026 9313992019 9313995027 9314022012 9314093012 9314278013 9314507014 9314554018 9314557019 9601859017
9705706019 9900057039 9900148027 9900210038 9970033018 9314107016
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
9313989026 9313992019 9313995027 9314022012 9314093012 9314278013 9314507014 9314554018 9314557019 9601859017
9705706019 9900057039 9900148027 9900210038 9970033018
2005.01.31
13
Page 15
STANDARD ACCESSORIES
Part No.
Name and Shape
ASH9LSBCW, ASH12LSBCW
Wall hook bracket
9312752010
Remote control unit
9308846099
Remote control unit holder
9305642014
Battery (penlight)
Cloth tape
Tapping screw (big)
( 4 x 25)
Tapping screw (small) ( 3 x 12)
Air cleaning filter
Air cleaning filter frame
0600185534
9310519004
0700076046
0700019036
9312153015
9311925033
9306602017
2005.02.01
14
Page 16
0501G2743
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