MODEL:006000-0
GENERAC
i I
S
Generator
introduction.............................................................1
ReadthisiVlanualThoroughly.................................1
Safety Rules...........................................................1
StandardsIndex.............................................................3
Generalinformation................................................4
1.1 Unpacking......................................................................4
1.1.1 Accessory Box..................................................4
1.2 Assembly.......................................................................4
1.2.1 Assemblingthe AccessoryKit............................4
Operation................................................................5
2.1 Knowthe Generator.......................................................5
2.2 ConnectionPlugs...........................................................6
2.2.1 120 VAC,20Amp, DuplexReceptacle...............6
2.2.2 120/240VAC,20 Amp,Receptacle....................6
2.3 Howto Usethe Generator..............................................6
2.3.1 Groundingthe Generator....................................6
2.3.2 SystemGround..................................................7
2.3.3 ConnectingElectricalLoads...............................7
2.4 Don'tOverloadthe Generator..........................................7
2.5 WattageReferenceGuide...............................................8
2.6 BeforeStartingtheGenerator.........................................8
2.6.1 Adding EngineOil..............................................8
2.6.2 ConnectingLPFuelTank....................................8
2.7 Starting Pull StartEngines..............................................9
2.8 Stoppingthe Engine.....................................................10
2.9 LowOil LevelShutdownSystem..................................10
2.9.1 SensingLow Oil Level......................................10
Maintenance.........................................................10
3.1 MaintenanceSchedule.................................................10
3.2 ProductSpecifications..................................................10
3.2.1 GeneratorSpecifications..................................10
3.2.2 EngineSpecifications.......................................10
3.2.3 EmissionsInformation.....................................10
3.3 GeneralRecommendations...........................................11
3.3.1 GeneratorMaintenance....................................11
3.3.2 ToCleanthe Generator.....................................11
3.3.3 EngineMaintenance.........................................11
3.3.4 CheckingOil Level...........................................11
3.3.5 Changingthe Oil..............................................11
3.3.6 Replacingthe SparkPlug.................................11
3.4 ServiceAir Filter...........................................................12
3.5 ValveClearance............................................................12
3.6 General........................................................................12
3.7 Long TermStorage....................................................... 13
3.8 OtherStorageTips....................................................... 13
Troubleshooting....................................................14
4.1 TroubleshootingGuide..................................................14
Notes....................................................................15
Warranty...............................................................16
iNTRODUCTiON
Thankyou for purchasingthis model by GeneracPowerSystems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generatordesigned to supply electrical power to
operateelectrical loads where no utility power is available or in
placeof utility dueto apoweroutage.
READTHiSMANUALTHOROUGHLY
If any portion of this manual is not understood, contact the
nearest Authorized Dealer for starting, operating and servicing
procedures.
The operator is responsible for proper and safe use of the
equipment.We strongly recommendthat the operator readthis
manualandthoroughlyunderstandall instructions beforeusingthe
equipment.Wealsostronglyrecommendinstructingotherusersto
properlystart andoperatethe unit.This preparesthem if they need
to operatetheequipmentin anemergency.
Thegeneratorcan operatesafely,efficiently and reliably only if it
is properlylocated, operatedand maintained.Before operatingor
servicingthe generator:
• Becomefamiliar with and strictly adhereto all local, state and
nationalcodes andregulations.
• Study all safety warnings in this manual and on the product
carefully.
• Becomefamiliarwith this manualandthe unit beforeuse.
Themanufacturercannot anticipateevery possible circumstance
that might involvea hazard.Thewarnings inthis manual,andon
tags and decals affixedto the unit are, therefore,not all inclusive.
If usinga procedure,work method oroperatingtechniquethat the
manufacturerdoes not specifically recommend,ensurethat it is
safe for others. Also makesure the procedure,work method or
operatingtechniqueutilizeddoes not renderthe generatorunsafe.
THE INFORMATIONCONTAINEDHEREIN WAS BASED ON
MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.
GENERACRESERVESTHERIGHTTO MODIFYTHISMANUALAT
ANYTIME.
Save these instructionsfor future reference,if you loan this
device to someone,ALWAYSloan these instructionsto the
individualas well.
SAFETYRULES
Throughoutthis publication,and ontags anddecalsaffixedto the
generator,DANGER,WARNING,CAUTIONand NOTEblocks are
usedto alert personnelto special instructionsabout a particular
operation that may be hazardousif performed incorrectly or
carelessly. Observe them carefully. Their definitions are as
follows:
iNDICATESA HAZARDOUSSiTUATiONORACTIONWHICH,IF
NOTAVOIDED,WILLRESULTIN DEATHORSERIOUSINJURY.
Indicatesa hazardoussituationor action which,if not
avoided, couldresultin deathorseriousinjury.
,ACAUTION!
Indicatesa hazardoussituationoraction which,if not
avoided, couldresultin minorormoderateinjury.
NOTE:
Notescontainadditionalinformationimportantto aprocedure
and will be foundwithin the regulartextbody of thismanual.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliancewith the special
instructionswhileperformingtheaction orserviceareessentialto
preventingaccidents.
Four commonly used safety symbols accompanythe DANGER,
WARNINGand CAUTIONblocks. The type of information each
indicatesis asfollows:
,_This symbol points out important safety
information that, if not followed, could
endanger personal safety and/or property of
others.
This symbol points out potential explosion
hazard.
i/_This symbol points out potential fire hazard.
/i_This symbol points out potential electrical
shock hazard.
GENERAL HAZARDS
• NEVERoperatein an enclosed area, in a vehicle, or indoors
EVENIFdoors and windows areopen.
• For safety reasons, the manufacturer recommends that the
maintenanceof this equipmentis carried outby an Authorized
Dealer.Inspectthe generatorregularly,and contactthe nearest
AuthorizedDealerfor parts needingrepairor replacement.
• Operategeneratoronly on levelsurfacesandwhereit will notbe
exposedto excessivemoisture,dirt, dust orcorrosivevapors.
• Keephands, feet, clothing, etc., away from drive belts, fans,
and other moving parts. Neverremoveany fan guardor shield
whilethe unit is operating.
• Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to
avoidsevereburns.
• Do NOToperategeneratorinthe rain.
• Do not alter the construction of the generator or change
controlswhich might createan unsafeoperatingcondition.
• Neverstart or stop the unit with electrical loads connected
to receptaclesAND with connected devices turned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnect all electricalloads beforeshutting downthe
generator.
• Do notinsert objectsthrough unit's cooling slots.
• When working on this equipment, remain alert at all times.
Never work on the equipment when physically or mentally
fatigued.
• Neverusethe generatoror anyof its parts as a step. Stepping
on the unit can stress and break parts, and may result in
dangerousoperating conditions from leakingexhaust gases,
fuel leakage,oil leakage,etc.
EXHAUST & LOCATIONHAZARDS
• Neveroperate in an enclosed areaor indoors!NEVERusein
the home,in a vehicle,or in partly enclosed areas suchas
garages,EVENIF doorsand windowsare open! ONLYuse
outdoors and far from openwindows, doors,vents,andinan
areathatwill notaccumulatedeadlyexhaust.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell,
NEVER use insidea home
or garage, EVEN iFdoors
and windows are open,
• The engine exhaustfumes contain carbon monoxide, which
you cannotsee or smell. This poisonous gas, if breathedin
sufficientconcentrations,can causeunconsciousnessor even
death.
• Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operationof the
generator.ThegeneratorMUSTbeoperatedoutdoors.
• Thisexhaustsystemmust beproperlymaintained.Do nothing
that mightrendertheexhaustsystemunsafeorinnoncompliance
with any localcodes and/or standards.
• Alwaysuse a batteryoperatedcarbonmonoxidealarmindoors,
installedaccordingto themanufacturersinstructions.
• If you start to feet sick, dizzy,or weak afterthe generatorhas
beenrunning,moveto fresh air IMMEDIATELYSeea doctor,as
you couldhave carbonmonoxidepoisoning.
Only use OUTSIDE and
far away from windows,
doors, and vents.
ELECTRICALHAZARDS
• The generator produces dangerously high voltage when in
operation.Avoidcontactwith barewires,terminals,connections,
etc., while the unit is running,even on equipmentconnected
to the generator. Ensureall appropriate covers, guards and
barriersarein place beforeoperatingthe generator.
• Never handle any kind of electrical cord or device while
standinginwater,while barefootorwhile handsor feet arewet.
DANGEROUSELECTRICALSHOCKMAYRESULT,
• TheNationalElectricCode(NEC)requirestheframe andexternal
electrically conductive parts of the generator be properly
connectedto an approvedearthground.Local electricalcodes
may also require proper groundingof the generator.Consult
with a local electricianfor groundingrequirementsin thearea.
• Use a ground fault circuit interrupter in any damp or highly
conductivearea(such as metaldecking orsteelwork).
• Do not useworn, bare,frayed or otherwisedamagedelectrical
cord setswith the generator.
• Beforeperforminganymaintenanceonthegenerator,disconnect
the enginestarting battery (if equipped)to preventaccidental
start up. Disconnectthe cablefrom the batterypost indicated
by aNEGATIVE,NEGor (-) first. Reconnectthatcable last.
• In caseof accidentcausedby electricshock, immediatelyshut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECTCONTACTWITHTHEVICTIIVl.Usea non-conducting
implement,such asa ropeorboard,to freethe victim fromthe
live conductor.If the victim is unconscious, apply first aid and
getimmediatemedical help.
FIREHAZARDS
• LPgas ishighlyEXPLOSIVE.
• Flammablegas underpressurecan causea fire or explosionif
ignited.
• LP gas is heavierthat air and can settle in low places while
dissipating.
• LP gas has a distinctive odor added to help detect potential
leaksquickly.
• In any propane gas fire, flames should not be extinguished
unlessby doing so thefuel supplyvalve can be turnedOFE
• If the fire is extinguishedand a supply of fuel is not turned
OFF,an explosion hazardgreaterthanthe fire hazardcould be
created.
• WhenexchangingLPcylinders, be surethe cylindervalveis of
thesametype.
• Wipe up any fuel or oil spills immediately.Ensure that no
combustiblematerialsareleft on ornearthegenerator.Keepthe
areasurroundingthe generatorcleanandfree from debrisand
keepa clearanceof five (5)feet on allside to allow for proper
ventilationof the generator.
* Do notinsert objectsthrough unit's cooling slots.
* Do not operatethe generator if connected electrical devices
overheat,if electricaloutputis lost, if engineorgeneratorsparks
or ifflames orsmokeare observedwhileunit is running.
* Keepafire extinguishernearthe generatoratall times.
STANDARDS/NDEZ
1. NationalFireProtectionAssociation(NFPA)70:TheNATIONAL
ELECTRICCODE(NEC)availablefrom www.nfpa.org
2. NationalFire ProtectionAssociation (NFPA)5000: BUILDING
CONSTRUCTIONAND SAFETYCODEavailablefrom www.
nfpa.org
3. InternationalBuildingCodeavailablefrom www.iccsafe.org
4. Agricultural Wiring Handbookavailablefrom www.rerc.org ,
Rural ElectricityResourceCouncil RO.Box 309 Wilmington,
OH45177-0309
5. ASAEEP-364.2Installationand Maintenanceof FarmStandby
Electric Power available from www.asabe.org, American
Society of Agricultural & Biological Engineers2950 Niles
Road,St. Joseph,MI 49085
This list is not all inclusive.Checkwith the Authority HavingLocal
Jurisdiction (AHJ)for any local codes or standardswhich may be
applicableto yourjurisdiction.
MODELNO:
SERIALNO:
Unit ID Location
CALIFORNIAPROPOSITION65 WARNING
Engineexhaustandsomeof its constituentsareknown
to theStateof Californiato causecancer,birth defects
andotherreproductiveharm.
CALIFORNIAPROPOSITION65 WARNING
This productcontainsoremitschemicalsknown tothe
Stateof Californiato causecancer,birth defectsand
otherreproductiveharm.
1.1 UNPACKING
* Removeall packagingmaterial.
* Removethe generatorfrom carton.
* Removeseparateaccessorybox.
NOTE:
Standard 20poundLPcylinder(tank)isnot included.
I.I.1 ACCESSORYBOX
Checkall contents.If anyparts aremissing or damaged,locatean
authorizeddealerat 1-888-436-3722.
* 1 - Owner'sManual * 1 -TankBracket
* 0.6 - Liter OilSAE10W-30 * 1 - FrameFoot
* 2 - Never-FlatWheels • 1 - TankShroud
* 1 - OilFunnel
* 1 - HardwareBag(containingthefollowing):
- 2-RubberFeet - 6-M8Bolt(Long)
- 2-1/2"AxlePins - 2-M8Bolts(Short)
- 2-CotterPins - 6-HexFlangedM8Nuts
- 2-1/2"FlatWashers
Figure 1 - Accessories
1.2 ASSEMBLY
Thegeneratorrequiressomeassemblypriorto usingit.If problems
arise when assemblingthe generator,please call the generator
hetplineat 1-888-436-3722.
1.2.1 ASSEMBLINGTHEACCESSORYKIT
The wheels are designed into the unit to greatly improve the
portability ofthe generator.
Youwilt needthe following tools to properly installthe accessory
kit.
* NeedleNosePliers * lOmm, 12mm, 13mmsockets
* Ratchet * lOmm, 12mm, 13mmwrenches
* 5mmAllenwrench
NOTE:
Thewheels are not intendedfor over-the-road use.
1. Refer to Figure 2 and install the Wheels as follows:
- Slidethe AxlePinsthroughthe Wheel,1/2" FlatWasher,andWheel
Bracketon theframe.
- Insertthe CotterPinthroughthe AxlePinthen bendthetabs (ofthe
CotterPins) outwardto lock into place.
2. Refer to Figure 2 and install the Frame Foot and Rubber
Bumpers as shown.
- Slidethe RubberBumperstuds throughthe FrameFootthen install
the LockingFlangeNuts.
- Slidethe HexHeadBoltsthrough theholes in the FrameRail.
- Slide the Frame Foot onto the Hex Head Bolts then install the
LockingFlangeNuts.
3. Refer to Figure 2 and install the Tank Bracket as shown.
- Removethe hex nuts from the lower panelon each side at the
rear.Push Flatheadbolts back forthe bracketto fit and alignholes
with bolts.
- Slide the long Bolts through the Tank Bracketand Cradle,then
installthe HexNuts.
4. Install tank shroud as shown in Figure 2.
- Slidetab ends in betweentubes in rear of cradle.
- Insert M8 Bolts (long) throughtubes andintotreaded inserts.
Figure 2 - Wheel & Handle Assembly
2.1 KNOWTHEGENERATOR
Read the Owner'sIVlanualand Safety Rules before operating
thisgenerator.
Compare the generator to Figures 3 through 6 to become
familiarizedwith thelocationsof variouscontrolsandadjustments.
Savethis manualfor futurereference.
1. 120 VoltAC,20 Amp,DuplexReceptacle- Supplieselectrical
powerfor theoperationof 120VoltAC, 20Amp,single-phase,
60 Hzelectrical lighting,appliance,tool andmotor loads.
2. 120/240 Volt AC, 20 Amp LockingReceptacle- Supplies
electricalpowerfor the operation of 120 and/or240 VoltAC,
20 Amp, single-phase,60 Hz, electrical lighting, appliance,
tool andmotor loads.
3. Circuit Breakers (AC)- Each receptacle is providedwith a
push-to-resetcircuit breakerto protectthe generatoragainst
electricaloverload.
4. Oil Drain- Useto drainengineoil.
5. Air Filter- Filters intakeair as it is drawn intothe engine.
6. ChokeKnob- Usedwhen startinga coldengine.
7. Fuel Tank- Standard20poundcapacityLPtankwithType1,right
handAcmethreadswithprotectivecap(soldseparately).
8. Grounding Lug- Groundthe generatorto anapprovedearth
groundhere.See"GroundingtheGenerator"for details.
9. Run/Stop Switch- Controlsthe operationof the generator.
10. IViuffler- Quietsthe engine.
11. Handle - Pivot and retract for storage. Press the spring-
loadedbuttonto move handles.
12. Regulator Prime Button - Used to prime engine after
exchangingfuel tanksor long periodsof time betweenuse.
13. Oil Fill-Add oil here.
14. FuelShut Off- Valve is on the fuel tank.
15. TankBracket- Supportsthe LPcylinder.
18. TankShroud- Holdsthe LP cylinderin place.
Figure4 - GeneratorControls
Figure 5 - GeneratorControls
Figure3 - Contro/Pane/
9 2 1 3
Figure 6 - Generator Contro/s
14
Figure 8 - 120/240 VAC,20 Amp Receptacle
120V/240V
20A
0
2.2 CONNECTIONPLUGS
2.2.1 120VAC,20 AMP,DUPLEXRECEPTACLE
This is a 120 Volt outletprotectedagainst overloadby a20 Amp
push-to-resetcircuitbreaker(Figure7). Useeachsocketto power
120 Volt AO,singlephase,60 Hzelectricalloadsrequiringupto a
combined 2400 watts (2.4 kW) or 20 Amps of current. Useonly
high quality,well-insulated, 3-wire grounded cord sets ratedfor
125 Volts at 20 Amps (or greater).
Keep extensioncords as short as possible, preferablyless than
15 feet long, to preventvoltage drop and possibleoverheatingof
wires.
Figure 7- 120 Volt AC, 20 Amp, Duplex Receptacle
Use this receptacleto operate120 Volt AC,60 Hz, singlephase
loadsrequiringup to 2400 watts (2.4kW) of power at 30 Ampsor
240 Volt AC,60 Hz,singlephase loadsrequiringup to 3250 watts
(3.25 kW)of power at 13.5 Amps.Theoutlet is protectedby two
15 Amp push-to-resetcircuit breakers.
2.3 HOW TO USETHEGENERATOR
Never operatein anenclosedareaor indoors!NEVERuse in
the home,in a vehicle, or in partly enclosed areas suchas
garages,EVENIF doorsand windows are open! ONLYuse
outdoors and far from openwindows,doors,vents,and inan
area that will not accumulate deadly exhaust.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell,
NEVER use insidea home
or garage, EVEN IF doors
and windows areopen.
Only use OUTSIDE and
far away from windows,
doors, and vents.
2.2.2 120/240VAC,20 AMPRECEPTACLE
Use a NEMA L14-20R plug with this receptacle(rotate to lock!
unlock). Oonnecta suitable4-wire groundedcord setto the plug
andto thedesiredtoad.Thecord set shouldbe ratedfor 250Volts
ACat20 Amps (or greater)(Figure8).
6
If thereare any problems operatingthe generator,pleasecall the
generatorhelplineat 1-888-436-3722.
2.3.1 GROUNDINGTHEGENERATOR
The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properlyconnectedto an approved earth ground (Figure g).
Local electrical codes may also requireproper grounding of the
unit. Forthat purpose,connectinga No. 10 AWG(AmericanWire
Gauge) stranded copper wire to the grounding lug and to an
earth-driven copper or brass grounding rod (electrode)provides
adequateprotectionagainstelectricalshock. However,localcodes
may vary widely. Consultwith a localelectrician for grounding
requirementsin the area.
Figure g - Grounding the Generator
Propergroundingof the generatorwill help preventelectrical
shockin the event of a ground fault condition in the generator
or in connectedelectrical devices. Proper grounding also helps
dissipate static electricity,which often builds up in ungrounded
devices.
2.3.2 SYSTEMGROUND
Thegeneratorhas a system groundthat connectsthe generator
frame components to the ground terminals on the AC output
receptacles.The system groundis bondedto the AC neutralwire
in the generatorcontrol panelvia ajumperwire.
SpecialRequirements
There may be Federalor State OccupationalSafety and Health
Administration(OSHA)regulations,localcodes,or ordinancesthat
applyto the intendeduse ofthe generator.
Pleaseconsult a qualified electrician,electrical inspector, or the
local agencyhavingjurisdiction:
,, In some areas, generatorsare requiredto be registeredwith
local utilitycompanies.
* If the generatoris used at a construction site, there may be
additionalregulationswhich must be observed.
ConnectingtoaBuiiding'sElectricalSystem
Oonnectionsfor standby power to a building's electricalsystem
must be made by a qualified electrician. The connection must
isolatethe generatorpower from utility poweror otheralternative
powersourcesandmust complywith all relatedlaws andcodes.
A 3-POLETRANSFERSWITCH MUST BE USED WiTH THiS
GENERATOR.A 2-POLETRANSFERSWITCHWILL NOTWORK
BECAUSETHENEUTRALWIRESAREBONDEDTOGROUND.
2.3.3 CONNECTINGELECTRICALLOADS
DONOTconnect240 Volt loadsto 120 Volt receptacles.DONOT
connect 3-phaseloads to the generator.DO NOTconnect 50 Hz
loadsto the generator.
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120 or 240 Volt AO, single
phase,60 Hzelectricalloads.
• Addup the ratedwatts (or amps) of all loadsto beconnected
at onetime. Thistotal should not begreaterthan (a) therated
wattage/amperagecapacity of the generator or (b) circuit
breakerratingof thereceptaclesupplyingthe power.See"Don't
OverloadtheGenerator".
2.4 DON'TOVERLOADTHEGENERATOR
Overloadinga generator in excess of its rated wattage capacity
can resultin damageto the generatorandto connectedelectrical
devices.Observethefollowing to preventoverloadingthe unit:
• Addupthetotal wattageofall electricaldevicesto be connected
at one time. This total should NOT be greater than the
generator'swattagecapacity.
• The ratedwattageof lights can betaken from light bulbs.The
ratedwattageof tools, appliancesand motors can usually be
foundon a data labelor decalaffixedto the device.
• If the appliance,tool or motor does not give wattage,multiply
voltstimes ampererating to determinewatts (voltsx amps =
watts).
• Some electric motors, such as inductiontypes, require about
threetimes morewatts of powerfor startingthan for running.
This surge of power lasts only a few seconds when starting
suchmotors. Makesureto allowfor high startingwattagewhen
selectingelectrical devicesto connectto the generator:
1. Figurethe watts neededto start the largestmotor.
2. Add to that figure the running watts of all other connected
loads.
TheWattageReferenceGuideis providedto assist in determining
how manyitemsthegeneratorcan operateat onetime.
NOTE:
All figures are approximate. See data label on appliance for
wattage requirements.
2.5 WATTAGEREFERENCEGUIDE
Device................................... RunningWatts
*Air Conditioner(12,000 Btu).......................... 1700
*Air Conditioner(24,000 Btu).......................... 3800
*Air Conditioner(40,000 Btu).......................... 6000
BatteryCharger(20 Amp).............................. 500
BeltSander (3") .................................... 1000
ChainSaw ........................................ 1200
CircularSaw(6-1/2") ........................... 800 to 1000
*Clothes Dryer(Electric) ............................. 5750
*Clothes Dryer(Gas) ................................. 700
*Clothes Washer ................................... 1150
CoffeeMaker ...................................... 1750
*Compressor (1 HP)................................. 2000
*Compressor (3/4 HP)............................... 1800
*Compressor (1/2 HP)............................... 1400
CurlingIron......................................... 700
*Dehumidifier....................................... 650
Disc Sander(9").................................... 1200
EdgeTrimmer....................................... 500
Electric Blanket...................................... 400
Electric NailGun.................................... 1200
Electric Range(per element)........................... 1500
Electric Skillet...................................... 1250
*Freezer............................................ 700
*FurnaceFan(3/5 HP) ................................ 875
*GarageDoor Opener............................ 500 to 750
HairDryer......................................... 1200
Hand Drill.................................... 250 to 1100
HedgeTrimmer...................................... 450
Impact Wrench...................................... 500
Iron.............................................. 1200
*Jet Pump ......................................... 800
Lawn Mower....................................... 1200
Light Bulb.......................................... 1O0
Microwave Oven............................... 700 to 1000
*Milk Cooler....................................... 1100
OilBurneron Furnace................................. 300
OilFiredSpace Heater(140,000 Btu) ..................... 400
OilFiredSpace Heater(85,000 Btu) ...................... 225
OilFiredSpace Heater(30,000 Btu) ...................... 150
*Paint Sprayer,Airless(1/3 HP)......................... 600
PaintSprayer,Airless (handheld)......................... 150
Radio......................................... 50 to 200
*Refrigerator........................................ 700
SlowCooker........................................ 200
*SubmersiblePump (1-1/2 HP) ........................ 2800
*SubmersiblePump (1 HP) ........................... 2000
*SubmersiblePump (1/2 HP).......................... 1500
*Sump Pump................................. 800 to 1050
*Table Saw (10") ............................. 1750 to 2000
Television..................................... 200to 500
Toaster..................................... 1000 to 1650
WeedTrimmer ...................................... 500
* Allow 3 times the listedwatts for startingthese devices.
2.6 BEFORESTARTINGTHEGENERATOR
Priorto operatingthe generator,engineoil and LPfuelwill needto
be added,asfollows:
2.6.1 AOO/NGENGINEOIL
All oil should meet minimum American PetroleumInstitute (API)
Service Class SJ, SL or better. Use no special additives. Select
the oil's viscosity grade according to the expected operating
temperature(also see chart).
• Above40° F,useSAE30
• Below40° Fand down to 10° F,use10W-30
• Below10° F,use synthetic5W-30
°F =20 =10 0 10 20 32 40 60
'c4'o -2'0 -lo 0 lo 2o
Temperature Range of Expected Use
,&CAUTION!
_t ny attempt to start the engine before it has
been properly serviced with the recommended
oil may result in an engine failure.
1. Place generatoron a levelsurface (notto exceed15° in any
direction).
2. Cleanareaaroundoil fill andremoveoil fill cap anddipstick.
3. Wipe dipstick clean.
4. Slowly fill engine with oil through the oil fill opening until it
reachesthe full mark. Stop filling occasionally to check oil
level.Be carefulnotto overfill.
5. Install oil fill cap andfinger tighten securely.
6. Checkengineoil levelbefore starting eachtime thereafter.
2.6.2 CONNECTINGLPFUELTANK
Do not use or store LP cylinder in a building,
garage or enclosed area except as authorized
by NFPA 58 or B149.2 (in Canada).
Do not check for leaks with a match or flame.
,_The cylinder valve should be left off (closed)
when the generator is not in use.
NOTE:
Regulator inlet pressurerangefrom LPtankis : 30to 100 psi.
80 100
• Use only standard 20 or 30 pound capacity LP tanks with
Type1, righthandAcmethreadswith this generator.Verifythe
requalificationdate on the tank has not expired. Do not use
rusted or damagedcylinders.
• All new cylinders must be purgedof air andmoisture prior to
filling. Usedcylindersthat havenotbeenpluggedor keptclosed
must alsobe purged.
• The purging process should be done by your propane gas
supplier. (Cylindersfrom an exchangesupplier should have
beenpurgedandfilled properlyalready)
• Lift the tank and place carefully in the rear tank bracket and
tank shroudwith the connection pointfacing the front of the
generator(Figure10).
• Removethe safetyplugor capfrom thecylinder valve.
• Attachthe connectorsnuglyintothevalve.Remember,turn the
plasticcouplingfromthe hose rightto tightenor clockwise.
• Always position the cylinder so the connection betweenthe
valve and the regulatorwon't causesharp bends or kinks in
the hose.
Figure 10 - Position Tank
2.7 STARTINGPULLSTARTENGINES
//_Never start or stop engine with electrical
devices plugged into the receptacles AND
devices turned on.
1. Unplug all electricalloads from the unit's receptaclesbefore
startingthe engine.
2. Makesurethe unit is in a levelposition (notto exceed15° in
anydirection).
3. OPENthe FuelShut-offValveon thecylinder (Figure11).
4. TurnengineRUN/STOPswitch to ONposition (Figure3).
5. Pressdownonthe regulatorprimebuttonfor 1-2 secondsand
release(Figure5).
6. Slide engine choke to the LEFT to FULL CHOKEposition
(Figure12).
7. To start engine,firmly graspthe recoilhandleandpull slowly
until increasedresistanceis felt. Pullrapidly up andawaytwo
(2) times.
8. Move choke knob to into the RUN position and pull recoil
handletwo (2) moretimes to start engine.
NOTE:
If enginefires, but doesnot continueto run, pressprimebutton
for 1-2 secondsand repeatstarting instructions.
NOTE:
Theswitch on the controlpanelmust be inthe ONposition.
• Checkfor leaks by spraying soapy waterto the connections
beingtested.
• If bubblesappear,becomelargerin size or increasein number,
a leak exists.
• This must be corrected before using the generator. Contact
your localAuthorizedServiceFacilityfor assistance.
• Contactwith liquid contents of the cylinder will cause freeze
burnsto the skin.
• Do notallow childrento tamper or playwith thecylinder.
• When transporting and storing, keep cylinder secured in an
upright position with cylinder valve turned off and the outlet
plugged. (usuallyby a plastic protectivecap) Keepcylinders
awayfrom heat andventilatedwhen in a vehicle.
Figure 11 - Fuel Shut-off Valve
FuelShut-off
IMPORTANT:Donotoverloadthe generator.Also, do not overload
individual panelreceptacles.These outlets are protectedagainst
overload with push-to-reset-typecircuit breakers. If amperage
rating of any circuit breakeris exceeded,that breakeropens and
electricaloutputtothatreceptacleis lost.Read"Don't Overloadthe
Generator"carefully.
Figure 12 - Choke Position
3.2 PRODUCTSPECIFiCATiONS
CHOKELEVER
LEFT= CHOKE--
RIGHT= RUN
2.8 STOPPINGTHEENGINE
1. Shut off all loads, then unplug the
generatorpanel receptacles.Never start or stop the engine
with electrical devicespluggedin andturnedon.
2. Let enginerun at no-loadfor severalminutesto stabilizethe
internaltemperaturesof engineand generator.
3. Movethe ON/OFFswitch to OFFposition.
4. Closefuelvalve.
electrical loads from
2.9 LOWOiLLEVELSHUTDOWNSYSTEM
Theengineis equippedwitha low oil levelsensorthat shutsdown
the engineautomaticallywhenthe oil leveldropsbelowaspecified
level. If the engine shuts down by itself and the cylinder has
sufficientfuel, checkengineoil level.
2.9.1 SENSINGLOWOILLEVEL
If the system senses a low oil level during operation,the engine
shuts down.The enginewill not run untilthe oil has beenrefilled
to the properlevel.
3.1 MAINTENANCESCHEDULE
Follow the calendar intervals.More frequent service is required
whenoperatingin adverseconditions noted below.
CheckOil Level
ChangeOil
*Every 100 hoursor EverySeason
CheckValveClearance
ServiceAir Filter
** Every50 hoursor EverySeason
ReplaceSparkPlug
:i: Changeoil afterfirst 30 hours of operationthen every season.
* Changeoiland oilfilter every monthwhen operatingunder heavyload or inhigh
temperatures.
** Cleanmore often under dirty or dusty operating conditions. Replace air filter
parts ifthey cannot beadequatelycleaned.
*** Check valve clearance and adjust if necessary after first 50 hours of
operationand every300 hours thereafteK
At EachUse
***Every Season
EverySeason
3.2.1 GENERATORSPECIFICATIONS
RatedPower......................................................................... 3.25 kW**
SurgePower............................................................................. 3.75 kW
RatedACVoltage...................................................................... 120/240
RatedAC Load
Current@ 240V............................................................. 13.5 Amps**
Current@ 120V............................................................. 27.0 Amps**
RatedFrequency.................................................... 60 Hz@ 3600 RPM
Phase................................................................................ SinglePhase
OperatingTemperatureRange................. 0° F(-17° C) to 110° F(43° C)
** Maximumwattageandcurrentaresubjectto,andlimitedby,suchfactors
asfuelBtucontent,ambienttemperature,altitude,enginecondition,etc..
Maximumpowerdecreasesabout3.5%for each1,000feetabovesealevel;
andwillalsodecreaseabout1%for each6° C (10° F)above16° C(60° F)
ambienttemperature.
3.2.2 ENG/NESPECIFICATIONS
Displacement.............................................................................. 212 cc
SparkPlugType................................................................ NGKBPR7ES
SparkPlug PartNo............................................................ 0J00620106
SparkPlug Gap.............................0.028-0.031 inch or (0.70-0.80 mm)
FuelCapacity........................................................................ 20 Pounds
OilType.................. SeeChartin "BeforeStarting the Generator"Section
OilCapacity................................................................. 0.6 L (0.63 Qts.)
RunTime at 50% Load...............................................................9 Hours
3.2.3 EMISSIONSINFORMATION
The EnvironmentalProtection Agency (EPA) requires that this
generatorcomply with exhaust emission standards. The engine
used in this generator is certified to meet the applicable EPA
emission levels. It is important to follow the maintenance
specifications provided in this manualsto ensurethat the engine
complieswith the applicableemission standardsfor the duration
of theengine'slife. Theemissioncontrol system onthis generator
consists ofthe following:
• Air Induction system • Ignition System
- IntakePipe/Manifold - SparkPlug
- Air Cleaner - IgnitionCoil
• Exhaust System • Fuel System
- Exhaustmanifold - Carburetor
- Muffler - Regulator
The EmissionsCompliancePeriod referred to on the Emissions
Compliance Label indicates the number of operating hours
for which the engine has been shown to meet EPA emission
requirements.
1o