Generac IX1400-5842-0, 005842-0 Owner’s Manual

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GENERAC

L: 842-0

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inverterGeneratorOperator'slVlanu

AccessoryBox..............................................insideFrontCover

introduction..............................................................................1

Readthis ManualThoroughly..................................................1

Safety Rules............................................................................1

StandardsIndex...............................................................3

Generalinformation.................................................................4

Specifications...........................................................................4

EmissionsInformation......................................................4

UnitIdentification......................................................................4

ControlPanel....................................................................5

Operation.................................................................................5

Pre-UseCheck..........................................................................5

Starting theGenerator...............................................................6

Adding Loads............................................................................6

Usingthe FlexPowerTM Switch...................................................7

Usingthe 12 VDCBattery Charger............................................7

Shutting Down..........................................................................7

LowOil LevelShutdown............................................................8

Fuelingthe Generator................................................................8

ToFill theFuelTank..........................................................8

Adding EngineOil......................................................................8

ToAdd EngineOilto the Crankcase..................................8

Maintenance............................................................................9

GeneratorMaintenance.............................................................9

GeneratorMaintenanceSchedule..............................................9

Cleaningthe Generator..............................................................9

EngineMaintenance................................................................10

Changingthe EngineOil..........................................................10

Changingthe FuelFilter...........................................................10

Changingthe SparkPlug.........................................................11

TransportationandStorage.....................................................11

CleanSparkArrestor Screen...................................................12

Troubleshooting.....................................................................13

TroubleshootingGuide.............................................................13

ACCESSORYBOX

Checkall contents. If anyparts are missing or damagedlocatean
authorizeddealerat 1=888=436=3722.

Contentsinclude:

• 1 bottleSAE30 Oil • Oil Funnel

• SparkPlugWrench • Screwdriver

• BatteryChargeCable

WARNING!

California Proposition 65

Engine exhaust and some of its constituents are known to the state of California to cause cancer,

birth defects, and other reproductive harm.

WARNING!

California Proposition 65

This product contains or emits chemicals known to the state of California to cause cancer,

birth defects, and other reproductive harm.

iNTRODUCTiON

Thankyou for purchasingthis modelby GeneracPowerSystems,
Inc. This model is a compact, high performance, air-cooled,
engine driven generator designed to supply electrical power to

operateelectrical loads where no utility power is availableor in
placeof utility dueto a poweroutage.

READTHiSMANUALTHOROUGHLY

If any portion of this manual is not understood, contact the
nearest Authorized Dealerfor starting, operating and servicing
procedures.

The operator is responsible for proper and safe use of the
equipment.We strongly recommend that the operator read this
manualandthoroughlyunderstandallinstructionsbeforeusingthe
equipment.Wealsostronglyrecommendinstructingother usersto
properlystart andoperatethe unit.This preparesthemifthey need

to operatetheequipmentin an emergency.

Thegeneratorcan operatesafely,efficiently andreliablyonly if it
is properly located,operatedand maintained.Before operatingor
servicingthe generator:

• Becomefamiliarwith and strictly adhereto all local, stateand
nationalcodes and regulations.

• Study all safety warnings in this manual and on the product
carefully.

• Becomefamiliarwith this manual andthe unit beforeuse.

Themanufacturercannot anticipateevery possible circumstance
that might involvea hazard.Thewarnings in this manual,andon
tags and decals affixedto the unit are,therefore,not all inclusive.

If usinga procedure,workmethodoroperatingtechniquethat the

manufacturerdoes not specifically recommend,ensurethat it is

safe for others. Also make sure the procedure,work method or

operatingtechniqueutilizeddoes not renderthe generatorunsafe.

THE INFORMATIONCONTAINEDHEREIN WAS BASED ON

MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.

GENERACRESERVESTHERIGHTTOMODIFYTHISMANUALAT

ANYTIME.

SAFETYRULES

Throughoutthis publication,and on tags and decals affixedto the

generator,DANGER,WARNING,CAUTIONand NOTEblocks are

usedto alert personnelto special instructionsabout a particular

operation that may be hazardous if performed incorrectly or

carelessly. Observe them carefully. Their definitions are as
follows:

indicates a hazardous situation or action which, if

not avoided, will result in death or serious injury.

indicates a hazardous situation or action which,

if not avoided, could result in death or serious

injury.

ACAUTION!

indicates a hazardous situation or action which,
if not avoided, could result in minor or moderate

injury.

NOTE:

Notes containadditional informationimportantto a procedure
and will be found withinthe regulartextbody of thismanual.

These safety warnings cannot eliminate the hazardsthat they
indicate. Common sense and strict compliancewith the special
instructionswhile performing theactionorserviceareessentialto
preventingaccidents.

Four commonly used safety symbols accompany the DANGER,
WARNINGand CAUTIONblocks. The type of information each

indicatesis asfollows:

This symbol points out important safety
information that, if not followed, could

endanger personal safety and/or property of
others.

This symbol points out potential explosion
hazard.

//_This symbol points out potential fire hazard.

/i_This symbol points out potential electrical

shock hazard.

GENERAL HAZARDS

• NEVERoperatein an enclosed area, in a vehicle, or indoors
EVENIFdoors and windows areopen.

• For safety reasons, the manufacturer recommends that the
maintenanceof this equipmentis carried out by an Authorized
Dealer.Inspectthe generatorregularly,and contactthe nearest
AuthorizedDealerfor parts needingrepairor replacement.

• Operategeneratoronly on levelsurfacesandwhereit will notbe
exposedto excessivemoisture,dirt, dust or corrosivevapors.

• Keephands,feet, clothing, etc., away from drive belts, fans,
and othermoving parts. Neverremoveany fan guardor shield
whilethe unit is operating.

• Certain parts of the generator get extremely hot during
operation. Keep clear of the generator until it has cooled to

avoidsevereburns.

• Do NOToperategeneratorinthe rain.

• Donotaltertheconstructionofthegeneratororchangecontrols
which might createan unsafeoperatingcondition.

• Neverstart or stop the unit with electrical loads connected
to receptaclesAND with connected devicesturned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnectall electrical loads beforeshutting downthe
generator.

,_t Save These instructions - The manufacturer suggests that these rules for safe operation be copied

and posted near the unit's installation site. Safety should be stressed to aii operators and potential
operators of this equipment, if you loan this unit to anyone, be sure to also loan this Owner's Manual
and advise that it be read thoroughly before operating the unit.

• When working on this equipment, remain alert at all times.
Never work on the equipment when physically or mentally

fatigued.

• Neveruse the generatoror anyof its parts as astep. Stepping
on the unit can stress and break parts, and may result in
dangerousoperating conditions from leakingexhaust gases,

fuel leakage,oil leakage,etc.

EXHAUST& LOCATIONHAZARDS

• Neveroperatein an enclosedarea or indoors!NEVERuse
in the home, in a vehicle,or in partlyenclosedareassuch

as garages,evenif doorsandwindowsare open! ONLYuse
outdoors and far from openwindows,doors,vents,andinan

areathat will notaccumulatedeadlyexhaust.

Using a generator indoors CAN KILL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell,

NEVER use insidea home

or garage, EVEN iF doors
and windows are open.

Only use OUTSIDE and
far away from windows,

doors, and vents.

ELECTRICALHAZARDS

• The generator produces dangerously high voltage when in
operation.Avoidcontactwith barewires,terminals,connections,
etc., while the unit is running,even on equipmentconnected
to the generator. Ensureall appropriate covers, guards and
barriersarein place beforeoperatingthegenerator.

• Never handle any kind of electrical cord or device while
standinginwater,while barefootorwhile handsor feet arewet.

DANGEROUSELECTRICALSHOCKMAYRESULT.

• TheNationalElectricCode(NEC)requirestheframe andexternal
electrically conductive parts of the generator be properly
connectedto an approvedearth ground.Local electricalcodes
may also require proper grounding of the generator.Consult
with a localelectricianfor groundingrequirementsin thearea.

• Use a groundfault circuit interrupter in any damp or highly
conductivearea(such as metaldeckingorsteelwork).

• Do not useworn, bare,frayedorotherwisedamagedelectrical
cord sets with the generator.

• In caseof accidentcausedby electricshock, immediatelyshut
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECTCONTACTWITH THEVICTIM.Usea non-conducting
implement,such asaropeorboard,to free thevictim from the
live conductor.If the victim is unconscious, applyfirst aid and
getimmediatemedical help.

FIREHAZARDS

• The engine exhaustfumes contain carbon monoxide, which
you cannot see or smell. This poisonous gas, if breathedin
sufficientconcentrations,can causeunconsciousnessor even

death.

• Adequate, unobstructed flow of cooling and ventilating air
is critical to correct generator operation. Do not alter the
installation or permit even partial blockage of ventilation
provisions, as this can seriously affect safe operation of the

generator.The generatorMUSTbeoperatedoutdoors.

• Thisexhaustsystemmust be properlymaintained.Do nothing

that mightrenderthe exhaustsystemunsafeorinnoncompliance

with any local codes and/orstandards.

• Alwaysuseabatteryoperatedcarbonmonoxidealarmindoors,
installedaccordingto themanufacturersinstructions.

• If you start to feet sick, dizzy,or weak after the generatorhas
beenrunning,moveto fresh air IMMEDIATELY.Seea doctor,as
you could havecarbon monoxidepoisoning.

• GasolineishighlyFLAMMABLEand itsvaporsare EXPLOSIVE.
Do not permitsmoking,open flames, sparksor heat in the
vicinitywhilehandlinggasoline.

• Never add fuel while unitis runningor hot. Allow engineto
cool completelybefore addingfuel.

• Never fill fuel tankindoors,Comply with all laws regulating
storageand handlingof gasoline.

• Do not overfill the fuel tank. Always allow roomfor fuel
expansion.If tank is over=filled,fuel can overflow onto a hot

engineandcauseFIREor an EXPLOSION.Neverstoregenerator
with fuel in tank where gasolinevapors might reachan open
flame, spark or pilot light (as on a furnace, water heater or
clothes dryer). FIREor EXPLOSIONmay result. Allow unit to
cool entirelybefore storage.

• Wipe up any fuel or oil spills immediately.Ensure that no
combustiblematerialsareleft on or nearthe generator.Keepthe
areasurroundingthe generatorclean andfree from debrisand
keepa clearanceof five (5) feet on all side to allow for proper
ventilationof the generator.

• Do notinsert objectsthrough unit's cooling slots.

• Do not operatethe generatorif connected electrical devices
overheat,if electricaloutputis lost, if engineor generatorsparks
or ifflames or smokeareobservedwhile unit is running.

• Keepafire extinguishernearthe generatorat all times.

MODELNO:
SERIALNO:

STAtVDARDS/NDEX

1. NationalFireProtectionAssociation(NFPA)70:TheNATIONAL

ELECTRICCODE(NEC)availablefrom www.nfpa.org

2. NationalFire ProtectionAssociation (NFPA)5000: BUILDING

CONSTRUCTIONAND SAFETYCODEavailable from www.
nfpa.org

3. InternationalBuildingCodeavailablefrom www.iccsafe.org

4. Agricultural Wiring Handbookavailablefrom www.rerc.org ,

Rural Electricity ResourceCouncil RO.Box 309 Wilmington,
OH45177-0309

5. ASAEEP-364.2Installationand Maintenanceof FarmStandby

Electric Power available from www.asabe.org, American
Society of Agricultural & Biological Engineers2950 Niles

Road,St. Joseph,MI49085

This list is not all inclusive.Checkwith the Authority HavingLocal
Jurisdiction (AHJ)for any localcodesor standardswhich may be
applicableto yourjurisdiction.

Figure 1 - Generator/D P/ate

ID PLATE

SPECiFiCATiONS

EngineType........................ SingleCylinder,4-Stroke

EngineSize....................................... 80c0

StarterType...................................... Recoil

FuelCapacity/Type................. 0.73 Gal(2.77L)/Unleaded

OilCapacity................................ 0.03Qt (O.TL)

RuntimeFull/HalfLoad........................ 2.5/5.0Hours

SparkPlugType................................. BPR7HS

SparkPlugGap..................................... 030"

DimensionsLx Wx H (in)...................... 22x 12x 18

WeightLb/kg................................. 46.0/20.09

MaximumACOutput.............................. 1400W

SurgeACOutput................................. 1450W

ACVolts....................................... 120VAC

RatedACCurrent.................................. 11.6A

Frequency....................................... 60 Hz

THD............................................. 3.0%

InsulationClass.................................. ClassB

Outlets.............................. (2) 5-15R,(1) 12VDC

DCVolts........................................ 12VDC

RatedDCCurrent.................................... 5 A

NOTE:

Power output and runtimeare influenced by many factors,
someof whichare fuel quality,ambienttemperatureand engine
condition.Outputdecreases approximately 3.5% for each1,000

feet abovesea level and 1% for every 10 degrees above60°F.

UNiTIDENTIFICATION(Figure2)

1. CarryingHandle:Liftthe generatorby this handleonly.

2. Spark PlugCover:Allows access to theenginespark plug.

3. Fuel System Primer: Used to prime the fuel system for
starting.

4. Fuel CapPressureValve: Allows air to enterthe fuel tankto
equalizepressure.

5. FuelTankCap:Accessto fuel tankfor filling.

6. Control Panel: location of generator controls and output
receptacles.

7. Air IntakeSlats:Allowsfor cooling airto enterthe housing.

8. Muffler: Lowers engine exhaust noise (includes the spark
arrestor).

9. Choke:Coldenginestarting aid

10. Left Side ServiceCover: Allows access to air filter, fuel filter
and oil fill.

11. VentHoses: Hosesallow venting ofthe carburetor.

12. FuelShutoff:Controlsfuelsupply to thecarburetor.

13. Starter Rope:Pullropefor startingengine.

Figure 2- Unit Identification

1

\

EMISSIONSINFORMATION

The Environmental Protection Agency (EPA) and California Air
ResourceBoard(CARB)requirethat your generatorcomply with
exhaust and evaporative emission standards. This generator is
certified to meet the applicableEPAand CARBemission levels.
Additionalinformation regardingthe requirementsset by EPAand

CARBis as follows:
It is important that you follow the maintenance specifications

providedin this manual to ensurethat your enginecomplies with

the applicableemission standardsfor the durationof the engine's

life. This engineis certified to operate on gasoline.The emission
control systemon your generatorconsists ofthefollowing:

• FuelSystem • Air InductionSystem
FuelTank - Intakepipe/manifold

FuelCap _ Air cleaner
Carburetor • IgnitionSystem
FuelLines - Sparkplug

• EvaporativeControl System _ Ignitionmodule
CarbonCanister • ExhaustSystem

Vapor Hoses _ PulseAir InjectionValve

Muffler

The Emissions Compliance Period referredto on the Emissions
Compliance Label indicates the number of operating hours for
which the enginehas beenshown to meetFederaland California
emission requirements. See the table below to determinethe

compliance period for your generator.The displacementof your
generatoris listed onthe EmissionsComplianceLabel.

8\

12

11

10

9

CONTROLPANEL

14. LOW OIL LEVELLED (yellow): Lights up when oil level is

belowsafe operatinglevelandthe engineshuts down..

15. OVERLOADLED(red): Lights up if the generatorexperiences

a load greaterthanthe ratedoutput,low voltage,overheatsor
thepoweredcircuitexperiencesa short. Theoutputis stopped

eventhough the enginekeeps running.

16. READY LED (green): Indicates output from the generator

unlessthereis a low oil or overload condition.

17. 12 VDCPlug: Connectionfor re-charging12VDCautomotive-

style batterieswhile generatoris in operation.

18. FlexPowerTM Switch: This switch slows the engine speed

whenthe loadis reducedto savefuel and enginewear.

19. 12 VDC Circuit Breaker:Overloadprotectionfor the 12 VDC

chargingsystem.

20. Ground (Earth) Connection Lug: Grounding point for the

generator;consultstateand local electrical codes beforeuse
(floating ground).

21. 120 VAC Receptacles:Two (2) receptaclesfor connecting

accessories.

NOTE:

Donot exceedthe ratedoutputof the generator.

Figure3 - Control Panel

PRE-USECHECK

Prior to starting the generatorand adding loads, perform the
followingtasks:

1. Makesure the generatoris on a firm, level(notto exceed15°
in any direction), non-combustiblesurface with at leastfive

(5) feet of clearanceon all sides.

Never operate in an enclosed area or

indoors! NEVER use in the home, in a
vehicle, or in partly enclosed areas such
as garages, even if doors and windows are
open! ONLY use outdoors and far from open
windows, doors, vents, and in an area that
will not accumulate deadly exhaust.

Using a generator indoors CAN KiLL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

14---._

15--
16--

17

18--

19 20 21

o",

NEVER use insidea home
or garage, EVEN iF doors

and windows are open.

2. Removethefuel capandcheckthefuellevel. Iffuel isneeded,
seethe section "FUELINGTHEGENERATOR".

3. Remove the left side service cover and check the oil level
by removingthe oil filler cap. The oil level should be to the

bottom of the threadson the oil fill pipe. If oil is needed,see
thesection "ADDINGENGINEOIL:'.

4. Replaceand securethe left sideservice cover.

5. Makesure therearenoloadsconnectedto the generator.

6. The National Electric Code (NEC) requires the frame and
external electrically conductive parts of the generator be
properly connected to an approved earth ground. Proper
grounding of the generatorwill prevent electrical shock in

the event of a ground fault condition in the generator or in
connected electrical devices. Propergrounding also helps

dissipatestatic electricity,which often builds up in unguarded
devices.

7. Local electricalcodes may also require proper grounding of
thegenerator.

Only use OUTSIDE and

far away from windows,

doors, and vents.

_CAUTION!

Starting the generator with accessories
connected to the 120 VAC outlets will

damage the generator and the connected

accessories.

STARTINGTHEGENERATOR

Oncethe fuel and oil levels have beenchecked and it has been
verified there are no loads connected, the generator may be

started. Turnthe FlexPowerSwitchOFF(0).

1. Openthe fuel valve (Figure4), locatedbelow the starter rope
pull,by turningto thevalve90° counter-clockwisetothe "ON"

(I) position.

2. Pull up on the center of the fuel fill cap and primethe fuel
systemby depressingthe plungerup tofive (5) times with the
ventclosed (Figure5 on nextpage).

3. Openthe fueltankventonthe top of thefuel fill capbyturning
thecenter portion to the "ON" mark (Figure6on nextpage).

4. Ifthe engineiscold orhasnotbeenrunfor sometime, engage
thechoke by pushingthe choke leverto the right.

5. Gripthe handlefor the pull starterandbraceyour other hand
againstthe generator.Pullthe rope slowly until resistanceis
felt,then pullthe roperapidly.

Figure 4 - rue/Va/ve

6. If the enginedoes not start, repeatsteps 2-5 untilthe engine
fires and beginsto run.

7. Carefully adjust the choke to approximatelythe 1/2position
untilthe enginebeginsto run smoothly,thenpushthelever all
theway to the left (Figure6).

8. Makesurethebottom ofthegeneratorisnot blockedbysand,
leaves,grass, etc. as the cooling vents are located on the

bottom of the unit.

Figure 5 - Prime Fuel System

PLUNGER

FUEL

SYSTEM

VENT

Figure 6 - Adjust Choke

ADDINGLOADS

Oncethe generatorhas been running smoothly for 2-3 minutes,
electricalloads canbeadded.

/_ Do not use worn, bare, frayed or otherwise

damaged electrical cord sets with the
generator. Do not handle any kind of electrical
device while standing in water, while barefoot,

or while hands or feet are wet.

1. There aretwo grounded 120 VACduplexoutletsonthe front
of the generator.

2. DO NOT overloadthe generator; if the red "overload" LED
lights up and the accessories attached to the generator
stop operating, stop the engine and reduce the load to the
generator.Restartand apply reducedloads.

3. Consultthe following table to estimate what can be powered
by the generator.

Device ................................ RunningWatts

*Air Conditioner(12,000Btu) ......................... 1700

*Air Conditioner(24,000Btu) ......................... 3800

*Air Conditioner(40,000Btu) ......................... 6000

BatteryCharger(20Amp) ............................. 500

BeltSander(3").................................... 1000

ChainSaw........................................ 1200

CircularSaw(6-1/2").......................... 800to 1000

*ClothesDryer(Electric)............................. 5750

*ClothesDryer(Gas)................................. 700

*ClothesWasher................................... 1150

CoffeeMaker...................................... 1750

*Compressor(1HP)................................ 2000

*Compressor(3/4HP)............................... 1800

*Compressor(1/2HP)............................... 1400

Curlingiron........................................ 700

*Dehumidifier...................................... 650

DiscSander(9") ................................... 1200

EdgeTrimmer ...................................... 500

ElectricBlanket..................................... 400

ElectricNailGun.................................... 1200

ElectricRange(perelement).......................... 1500

ElectricSkillet..................................... 1250

*Freezer........................................... 700

*FurnaceFan(3/5 HP)................................ 875

*GarageDoorOpener........................... 500to750

HairDryer........................................ 1200

HandDrill................................... 250to11O0

HedgeTrimmer..................................... 450

ImpactWrench..................................... 500

Iron............................................. 1200

*JetPump......................................... 800

LawnMower...................................... 1200

LightBulb......................................... 1O0

MicrowaveOven............................. 700to1000

*MilkCooler...................................... 1100

OilBurneronFurnace................................. 300

OilFiredSpaceHeater(140,000Btu)..................... 400

OilFiredSpaceHeater(85,000Btu)...................... 225

OilFiredSpaceHeater(30,000Btu)...................... 150

*PaintSprayer,Airless(1/3HP)......................... 600

PaintSprayer,Airless(handheld)........................ 150

Radio........................................ 50to200

*Refrigerator....................................... 700

SlowCooker....................................... 200

*SubmersiblePump(1-1/2HP)........................ 2800

*SubmersiblePump(1HP)........................... 2000

*SubmersiblePump(1/2HP).......................... 1500

*SumpPump................................ 800to1050

*Allowthree(3)timesthelistedrunningwattsforstartingthesesdevices.

NOTE:

When an electric motoris started,the "OVERLOAD"LEDmay
lightup for up t0 five (5) seconds(thisis n0rmal), if itstayson,
a fault has0ccured. Removeall loadsand shutdown generator
to reset the alarm. Restart the generator. If the "OVERLOAD"

LEDremainslit, contacta GeneracDealerfor assistance.

USINGTHEFLEXPOWERTM SWITCH

Whenthe accessoriesconnected to the generator aregoing to
be used intermittently (such as a hand drill), the FtexPowerTM
switch canbe pushedto the "ON" (I) position. Thiswill lowerthe
generatorenginespeed when loads are not being applied,saving

fuel, reducingenginewear and extendingruntime.

Storage batteries give off explosive hydrogen
gas white recharging. An explosive mixture

wiii remain around the battery for a long
time after it has been charged. The slightest

spark can ignite the hydrogen and cause an
explosion. Such an explosion can shatter the
battery and cause blindness or other serious
injury.

,_ NEVER reverse the polarity when connecting

the battery terminals to the charging jack.
Severe damage may occur to the generator

and battery.

2. Keepthe FlexPowerTM switch in the "OFF"(O) position.

3. Start the generatorand use it as normal. Chargingtime will
vary with batterysize andcondition. Checkthevoltageat the
batteryterminals oncethe chargingcablehasbeenunplugged
or the generatorhasbeenshut down.

NOTE:

Thisreceptaclecannot recharge5-V01tbatteries and cannot
be used to crankan engine having a discharged battery.

SHUTTINGDOWN

Oncethe generatoris no longerneededit can be shut down.

1. Switch off anyaccessoriesconnectedto thegenerator.Unplug
anycords to the 120 VAC duplexoutlets or the 12 VDCplug.

2. Turn the fuel valve to the "OFF" (0) position (Figure 7). A
switch behind the fuel valve grounds the ignition system,
stoppingthe engineand the fuel supply is shut off.

3. Closethe vent on thefuel cap.

4. Allow the generatorto cool beforemoving or storing.

ACAUTION!

,_t Always allow the generator to cool off before

storing. High temperatures will be present
at the rear of the unit for some time after

shutdown.

USINGTHE12VDCBATTERYCHARGER

The 12 VDC receptacle may be used to recharge 12 VDC
automotivebatteriesonly.TheDCchargingoutputisnot regulated.

Thecircuit protectordoesnot preventover-charginga battery.

1. Connect the charging cable to the generatorfirst, then the
battery,ALWAYSconnectingthe red leadto positive (+) and
the blackto negative(-).

Do not permit smoking, open flame, sparks
or any other source of heat around a battery.

Wear protective goggles, rubber apron

and rubber gloves when working around
a battery. Battery electrolyte fluid is an

extremely corrosive sulfuric acid solution

that can cause severe burns. If a spill occurs,
flush area with clear water immediately.

Figure 7- Turn Off Fue/

LOWOiLLEVELSHUTDOWN

Thisgeneratoris equippedwith a lowoil levelshut down. If theoil
levelin the enginecrankcasedrops belowa pre-determinedlevel,

the enginewill stop automaticallyand the "LOWOIL LEVEL:'LED

will light up.
Removethe Left Side Service Cover and check the oil level of

the engine. Add or drain oil as necessary;referto seethe section

"ADDINGENGINEOIL'.

FUELINGTHEGENERATOR

Use carewhen fuelingthe generator. Onlyfill the fuel tank when

the generatorhascooledentirely.Usefresh unleadedgasolinewith

a minimum ResearchOctaneNumber (RON)of 87.

NOTE:

Do not use any gasolinecontainingmore than 10% Ethanol.
NEVERfill the fuel tankwith E85or a mixtureof 0il and gasoline

designatedfor tw0-cycle engines.

Do not light a cigarette or smoke when filling the

fuel tank.

Figure 8 - rue/Tank Cap

FUEL

TANK

CAP

FILL TANK UNTIL

FUEL IS TWO (2)
INCHES

THE TOP

Gasoline is highly FLAMMABLE and its
vapors are EXPLOSIVE. Do net permit

smoking, open flames, sparks or heat in the
vicinity while handling gasoline.

Never fill fuel tank indoors, never fill fuel
thank when engine is running or hot. avoid

spilling gasoline on a hot engine, allow
engine to cool entirely before filling fuel tank.

Do not overfill the fuel tank. Always allow
room for fuel expansion, if tank is over=filled,

fuel can overflow onto a hot engine and
cause FIRE or an EXPLOSION. Wipe up fuel
spills immediately!

TOF/LLTHEFUELTAflK

1. Removethe fuel tank cap.

2. Add fuel slowly,stopping abouttwo (2) inchesbelowthe top
of the filler neck.

3. Replacethefueltankcap. Makesure thevalveonthefuelcap
is in the "OFF"position.

4. If the generator is going to be started, refer to the section
"STARTINGTHE GENERATOR"for additional directions on

primingthe fuel system.

ADDINGENGINEOIL

All oil should meet minimum American PetroleumInstitute (API)
Service Class SJ, SL or better. Do not use any aftermarket

additives.
Selecttheoil's viscosity gradeaccordingto the expectedoperating

temperature.

• Above40° F,useSAE30

• Below40° Fto 10° F,use10W-30

• Below10° F,use synthetic5W=30

°F =20 =10 0 10 20 32 40 60 80 100

oc-3'o -2'o -io o _'o 2'0 3'o 4o

Temperature Range of Expected Use

TOADD ENG/NEO/LTO THECRANKCASE

1. Placethe unit onafirm, levelsurface(notto exceed15° inany
direction).

2. Removethe Left Side ServiceCover.

3. Removethe oil fill cap locatedon the bottom of the engine
crankcase.

4. Add the recommendedengineoil slowly, stoppingfrequently
to check the level.The full level is the baseof the threads in
thefiller neck.DONOTOVERFILL!

5. Replacetheoilfillcapandtighten.

6. Alwayschecktheoil levelbeforestartingthegenerator
engine.

_,CAUTION!

DO NOT overfill the engine crankcase with

oil. High oil pressure may result, causing

premature engine wear and damage.

NOTE:

DO NOT use a garden hose to clean the generator. Water
can enter the engine fuel system and cause problems, in

addition, if water enters the generator throughcooling air
slots,some waterwill be retainedin voidsand crevicesof the

rotor and statorwindinginsulation.Water and dirt buildup on
the generator internalwindingswill eventually decreasethe
insulationresistanceof thesewindings.

Figureg- Oil Fill

GENERATORMAINTENANCESCHEDULE

Followthe recommendedservice schedule;to order replacement
parts call1=888=436=3722.

Each EverylO0 Every6 Each

Use Hours Months Year

FuelLevel X
OilLevel X
CheckAir Filter X

*ChangeEngineOil X
**Clean Air Filter X

CheckSparkPlug
CheckMuffler

InspectandClean
SparkArrestor

ReplaceSpark Plug
ReplaceFuelFilter

* Performinitialoil changeafterthe first five (5) hours of operation
** Glean the air filter more often if operating in dusty or sandy

conditions. Replaceas necessary.

*** Inspectandcleanevery 50 hour of operation.

X
X

X
X

X

GENERATORMAINTENANCE

Propercarewill ensuremaximum performanceof your generator.
Generatormaintenanceconsists of keepingtheunit cleananddry.
Operateandstorethe unitin acleandry environmentwhere it will
not be exposedto excessivedust, dirt, moistureor any corrosive

vapors.
Coolingair slots in the generatormust not become cloggedwith

snow,leaves,or anyotherforeignmaterial.
Checkthe cleanlinessof the generatorfrequentlyandclean when

dust, dirt, oil, moistureor other foreignsubstancesarevisible on
its exteriorsurface.

NOTE:

Never insert any object or tool throughthe air coolingslots,
even if the engine is not running.

CLEANINGTHEGENERATOR

1. Usea damp cloth to wipe exteriorsurfaces clean.

2. A soft, bristle brush may be usedto loosencakedondirt, oil,
etc.

3. A vacuum cleaner may be used to pick up loose dirt and
debris.

4. Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and openings
on the generator.These openings must be kept clean and

unobstructed.

5. Inspectthe vent hoses on the left side ofthe generator.Make
surethe hoses protrudethrough the slots belowthe door and
thatthe ends are openandfree of debris.

ENGINEMAINTENANCE

NOTE:

0nly workona generatorthathas c001edc0mpletely.
Inspecttheoil levelandair filter condition eachtimeyou aregoing

to usethe generator.Tocheckthe airfilterandoilleveltheleftside

service cover must be removed;use a screwdriverto loosenthe
screw securingthe cover and remove.

Theair filter is located behinda coverfor the air box (Figure10).
Pushthe tab on the bottom of the air box upwardsto releasethe

cover.To servicethe air cleaner:

1. Removethe air cleaner.Tapthe elementto shake looseany
largeparticles.

2. Wash the element in soapy water. Squeezethe filter dry in
cleancloth (DONOTTWIST).

3. Soakthefilterelementin cleanengineoil. Squeezethe excess
oil from thefilter, leavinga light coating.

4. Clean air cleaner housing and cover before re-installingthe
filter element.

Figure10- Air Fi/ter

AIR

FILTER

LEFT SIDE

SERVICE

COVER

ACAUTION!

Change the oil only when the fuel tank is low
or nearly empty. Tipping the generator with a

full fuel tank may cause fuel leakage.

1. Place the generator over a drain pan and removethe drain
plug. Tip the generatoron its sideto drain the used oil from

thecrankcase.

NOTE:

Tomakedraining the 0il easier,a6" lengthof vinyl(PVC)hose
with an insidediameter of 125" (32ram) any be placed over
thedrain lip.

2. Tip the generator uprightonce the oil has finished draining.
Replacethe engine oil with the proper grade called out in
Section"ADDINGENGINEOIL:',then replacethe drain plug.

CHANGINGTHEFUELFILTEB

Locatethe fuel filter,just below the engineintakehousing(Figure

11). Makesurethe FuelShutoffis in the "OFF"(0) position.

1. Remove the pinch clamps securing the fuel filter. Pull the
hosesfree.

Wipe up any fuel spills immediately! Do not
smoke or replace the fuel filter near sparks

or open flam!!

2. Replacethe usedfilter with a new one. Push thefuel hoses
ontothe barbedfilter fittings untiltheyareseatedcompletely.

3. Replace the clamps, making sure they are seated on the
fittings.

FILTER

HOUSING

COVER

LEFT SIDE

SERVICE COVER

SCREW

CHANGINGTHEENGINEOIL

ACAUTION!

Hot oil may cause burns. Allow engine

to cool entirely before draining oil. Avoid

prolonged or repeated skin exposure with

used oil. Thoroughly wash exposed areas
with soap.

Changethe engine oil after the first five (5) hours of operation.
Changethe engineoil every 100 hours thereafter.To changethe

engineoil:

FUEL

FILTER

Figure11 -Fue/ Fi/ter

CARBURETOR

VENT HOSE

OIL FILL PLUG/

OIL DRAIN

CARBURETOR

DRAIN HOSE

1o