Generac 5882, 5870, 005883-1, 005884-1 User Manual

8/10/14kW
®
GUARDIAN
SERIES
Residential Standby Generators
Air-Cooled Gas Engine
®
8/10/14kW
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INCLUDES:
• True Power® Electrical Technology
• Two Line LCD Tri-Lingual Digital Nexus™ Controller
• Two Transfer Switch Options Available: 100 Amp Pre-Wired EZ Switch™ or 200 Amp Nexus Smart Switch™. See Page 4 for Details.
• Electronic Governor
• External Main Circuit Breaker, System Status & Maintenance Interval LED Indicators
• Sound Attenuated Enclosure
• Flexible Fuel Line
• Composite Mounting Pad
• Natural Gas or LP Gas Operation
• 3 Year Limited Warranty
• UL 2200 Listed
Standby Power Rating
Models 005882-1, 005870-1 (Steel) - 8 kW 60Hz
Models 005883-1, 005871-1, 006051-1 (Steel) - 10 kW 60Hz
Models 005884-1, 005872-1, 006052-1 (Steel) - 14 kW 60Hz
*Note: CUL certification only applies to unbundled units and units packaged with the EZ Switch™. Units packaged with the Nexus Smart Switch™ are UL certified in the USA only.
FEATURES
¡ INNOVATIVE DESIGN & PROTOTYPE TESTING are key components
of GENERAC’S success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance.
TRUE POWER® ELECTRICAL TECHNOLOGY: Superior harmonics
and sine wave form produce less than 5% Total Harmonic Distortion for utility quality power. This allows confident operation of sensitive electronic equipment and micro-chip based appliances, such as variable speed HVAC systems.
¡ TEST CRITERIA:
PROTOTYPE TESTED NEMA MG1-22 EVALUATION
SYSTEM TORSIONAL TESTED MOTOR STARTING ABILITY
¡ SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION.
This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine. Digital voltage regulation at ±1%.
¡ SINGLE SOURCE SERVICE RESPONSE from Generac’s extensive dealer
network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component.
¡ GENERAC TRANSFER SWITCHES. Long life and reliability are
synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility.
8/10/14kW features and benefits
Engine
8/10/14kW
•Generac (OHVI) Design Maximizes engine “breathing” for increased fuel efficiency. Plateau honed cylinder walls and plasma moly rings
•“Spiny-lok” cast iron cylinder walls Rigid construction and added durability provide long engine life.
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•Electronic ignition/spark advance These features combine to assure smooth, quick starting every time.
•Full pressure lubrication system Pressurized lubrication to all vital bearings means better performance, less maintenance and longer engine life.
•Low oil pressure shutdown system Superior shutdown protection prevents catastrophic engine damage due to low oil.
•High temperature shutdown Prevents damage due to overheating.
Generator
®
helps the engine run cooler, reducing oil consumption resulting in longer engine life.
Now featuring a 2 year/200 hour oil change interval.
•Revolving field
• Skewed stator Produces a smooth output waveform for compatibility with electronic equipment.
•Displaced phase excitation
•Automatic voltage regulation Regulates the output voltage to ±1% prevents damaging voltage spikes.
•UL 2200 Listed For your safety.
Allows for a smaller, light weight unit that operates 25% more efficiently than a revolving armature generator.
Maximizes motor starting capability.
Transfer Switch
•Fully Automatic Transfers your vital electrical loads to the energized source of power.
•Pre-wired, color-coded conduits (EZ Switch™ only)
•DLM Technology (Nexus Smart Switch™ only)
•Remote Mounting Mounts near your existing distribution panel for simple, low-cost
Ensures the easiest, trouble-free installation.
Digital Load Management technology allows for the smart control of two air conditioners without any additional items.
Nexus™ Controls
•Auto/Off/Manual switch Selects the operating mode.
•Utility voltage sensing Constantly monitors utility voltage, setpoints 60% dropout, 80% pick-up, of standard voltage.
•Generator voltage sensing Constantly monitors generator voltage to ensure the cleanest power delivered to the home.
•Utility interrupt delay Prevents nuisance start-ups of the engine, adjustable 10-30 seconds.
•Engine warm-up Ensures engine is ready to assume the load, setpoint approximately 5 seconds.
•Engine cool-down Allows engine to cool prior to shutdown, setpoint approximately 1 minute.
•Programmable seven day exerciser Operates engine to prevent oil seal drying and damage between power outages by running the generator for 12
minutes every week.
•Smart battery charger Delivers charge to the battery only when needed at varying rates depending on outdoor air temperature.
•Main Line Circuit Breaker Protects generator from overload.
•Electronic governor Maintains constant 60 Hz frequency.
Unit
•Weather protective enclosure Ensures protection against mother nature. Hinged key locking roof panel for security. Lift-out front for easy access to all routine maintenance items. Electrostatically applied textured epoxy paint for added durability.
•Enclosed critical grade muffler Quiet, critical grade muffler is mounted inside the unit to prevent injuries.
•Small, compact, attractive Makes for an easy, eye appealing installation.
•SAE Sound attenuated enclosure ensures quiet operation.
Installation System
•1’ Flexible Fuel Line Connector
•Composite Mounting Pad
Easy Installation.
8/10/14kW specifications
®
Generator
Model 005882-1, 005870-1 (8 kW)
Rated Maximum Continuous Power Capacity (LP) 8,000 Watts* 10,000 Watts* 14,000 Watts* Rated Maximum Continuous Power Capacity (NG) 7,000 Watts* 9,000 Watts* 13,000 Watts* Rated Voltage 240 240 240 Rated Maximum Continuous Load Current – 240 Volts 33.3 LP/29.2 NG 41.6 LP/37.5 NG 58.3 LP/54.2 NG
Total Harmonic Distortion Less than 5% Less than 5% Less than 5% Main Line Circuit Breaker 35 Amp 45 Amp 60 Amp Phase 1 1 1 Number of Rotor Poles 2 2 2 Rated AC Frequency 60Hz 60Hz 60Hz Power Factor 1 1 1 Battery Requirement (not included) Group 26R 12 Volts and 525
Cold-cranking Amperes Minimum
Unit Weight (Pounds/Kilos) 340/154.2 387/175.4 439/199.1 Dimensions (L x W x H) Inches/mm 48 x 25 x 29 (1218 x 638 x 732) Sound output in dB(A) at 23 ft. with generator operating at normal load 62 63 66
005883-1, 005871-1,
0060651-1 (10 kW)
Group 26R 12 Volts and 525
Cold-cranking Amperes Minimum
005884-1, 005872-1,
006052-1 (14 kW)
Group 26R 12 Volts and 525
Cold-cranking Amperes Minimum
Engine
Type of Engine GENERAC OHVI GENERAC OHVI V-TWIN GENERAC OHVI V-TWIN Number of Cylinders 1 2 2 Displacement 410cc 530cc 992cc Cylinder Block Aluminum w/Cast Iron Sleeve Aluminum w/Cast Iron Sleeve Aluminum w/Cast Iron Sleeve Valve Arrangement Overhead Valve Overhead Valve Overhead Valve Ignition System Solid-state w/Magneto Solid-state w/Magneto Solid-state w/Magneto Governor System Electronic Electronic Electronic Compression Ratio 9.5:1 9.5:1 9.5:1 Starter 12 Vdc 12 Vdc 12 Vdc Oil Capacity Including Filter Approx. 1.5 Qts./1.4L Approx. 1.7 Qts./1.6L Approx. 1.9 Qts./1.8L Operating RPM 3,600 3,600 3,600 Fuel Consumption
Natural Gas ft3/hr.
1/2 Load
Full Load Liquid Propane ft3/hr (gal/hr) [Liter/hr]
1/2 Load
Full Load
Required fuel pressure to generator fuel inlet at all load ranges - 5 to 7 inches of water column for natural gas, 10 to 12 inches of water column for LP gas
For Btu content, multiply ft3/hr x 2520 (LP) or ft3/hr x 1000 (NG)
77
139
34 (0.94) [3.56] 62 (1.68) [6.36]
102
156
46 (1.25) [4.73] 70 (1.93) [7.31]
156
220
58 (1.56) [5.91] 84 (2.30) [8.71]
8/10/14kW
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Controls
2-Line Plain Text LCD Display Simple user interface for ease of operation. Mode Switch
-Auto Automatic Start on Utility failure. 7 day exerciser.
-Off Stops unit. Power is removed. Control and charger still operate.
-Manual/Test (start) Start with starter control, unit stays on. If utility fails, transfer to load takes place.
Programmable start delay between 10-30 seconds Standard
Engine Start Sequence Cyclic cranking: 16 sec. on, 7 rest (90 sec. maximum duration). Engine Warm-up 5 seconds Engine Cool-Down 1 minute Starter Lock-out Starter cannot re-engage until 5 sec. after engine has stopped. Smart Battery Charger Standard Automatic Voltage Regulation with Over and Under Voltage Protection Standard Automatic Low Oil Pressure Shutdown Standard Overspeed Shutdown Standard, 72Hz High Temperature Shutdown Standard Overcrank Protection Standard Safety Fused Standard Failure to Transfer Protection Standard Low Battery Protection Standard 50 Event Run Log Standard Future Set Capable Exerciser Standard Incorrect Wiring Protection Standard Internal Fault Protection Standard Common External Fault Capability Standard
Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514, ISO3046 and DIN6271). * Maximum wattage and current are subject to and limited by such factors as fuel Btu content, ambient temperature, altitude, engine power and condition, etc. Maximum power decreases about 3.5 percent for each 1,000 feet above sea level; and also will decrease about 1 percent for each 6° C (10° F) above 16° C (60°F). Sound output ratings from certain points on the generator
subject to change based on installation parameters.
8/10/14kW switch options
H2
H1
W1
®
W2
®
EZ Switch™ Features
8/10/14kW
• Electrically operated, mechanically-held contacts
for fast, positive connections.
• Rated for all classes of load, 100% equipment
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rated, both inductive and resistive.
• 2 pole, 250 VAC contactors.
• 160 millisecond transfer time.
• Dual coil design.
• Main contacts are silver plated or silver alloy to
resist welding and sticking.
• NEMA 1 (indoor rated) enclosure is standard on the 100 amp switch.
• Pre-wired 30 foot (9.1 meter) whip to connect to
the pre-wired external connection box.
• Pre-wired 2 foot (0.61 meter) whip, color coded to
connect into the existing electrical panel.
Dimensions
Model 005870-1 (8 kW) Model 005871-1 (10 kW) Model 005872-1 (14 kW)
No. of Poles 2 2 2
Current Rating (amps) 100 100 100 Voltage Rating (VAC) 250 250 250 Utility Voltage Monitor (fixed)
-Pick-up
-Dropout
Return to Utility approx. 15 sec. approx. 15 sec. approx. 15 sec. Exerciser weekly for 12 minutes Standard Standard Standard UL Listed Standard Standard Standard Total of Pre-wired Circuits
Circuit Breaker Protected
Mechanical Dimensions (in inches)
Current Rating
Terminal Wire Ranges
ATS Rated Amps Switch Terminal Neutral Lug/Stud Ground Lug 100A 2-Pole UL 1 x 1/0-12 1 x 3/8-16 Stud 1 x 2/0-14
No. of
Poles
Height Width Depth
H1 H2 W1 W2
673mm 743mm 207mm 317.5mm 178mm
No. 15A 120V No. 20A 120V No. 20A 240V No. 30A 240V No. 40A 240V No. 50A 240V
Available RMS Symmetrical
Fault Current @ 250 Volts
80% 60%
10
3 3
1 1
-
-
10,000 10,000 10,000
80% 60%
12
5
3
­1 1
-
W2
7100 UL Listed 2 26.5 in 29.25 in 8.14 in 12.5 in
H1
H2
W1
80% 60%
14
4
6 1
­1
-
Nexus Smart Switch™ Features
available on 10 & 14kW models only
• Includes Digital Load Management technology standard (DLM).
• Intelligently manages two air conditioner loads with no additional hardware.
• Up to four more large (240V) loads can be managed when used in
conjunction with DLM modules.
• Electrically operated, mechanically-held contacts for fast, clean
connections.
• Rated for all classes of load, 100% equipment rated, both inductive and
resistive.
• Dual coil design.
• Service Rated.
• NEMA 3R aluminum outdoor enclosure.
• Main contacts are silver plated or silver alloy to resist welding and sticking.
Dimensions
Inches 27.24 30.0 11.4 13.5 7.09
mm 692.0 762.4 289.0 343.0 180.0
200 Amps 120/240, 1ø
Open Transition Service Rated
Height Width
H1 H2 W1 W2
Depth
Model 006051-1 (10kW) / 006052-1 (14kW)
No. of Poles 2
Current Rating (amps) 200 Voltage Rating (VAC) 250 Utility Voltage Monitor (fixed) (Function of Nexus Controller)
Return to Utility (Function of Nexus Controller)
Exerciser weekly for 12 minutes
(Function of Nexus Controller)
UL Listed Standard Enclosure Type NEMA 3R
Withstand Rating (Amps) 10,000 Lug Range 400MCM - #4
-Pick-up
-Dropout
DEPTH
H2
80% 60%
approx. 13 sec.
Standard
W1
H1
®
TRANSFER
SWITCH
8KW - 17KW
(IF SUPPLIED)
TRANSFER
SWITCH
20KW
(IF SUPPLIED)
H1
W1
W2
H2
H1
W1
W2
®
8/10/14kW available accessories
Model # Product Discription
5819 26R Wet Cell Battery
6212 Cold Weather Kit
5621
Auxiliary Transfer Switch Contact Kit
5839 Fascia Base Wrap Kit
5703 Paint Kit Bisque Kit
Every standby generator requires a battery to start the system. Generac offers the recommended 26R wet cell battery for use with all air-cooled standby product.
If the temperature regularly falls below 32° F, install a cold weather kit to maintain optimal battery temperature. Kit consists of battery warmer with thermostat built into the wrap.
The auxiliary transfer switch contact kit allows the transfer switch to lock out a single large electrical load you may not need.
The fascia base wrap snaps together around the bottom the new air cooled generators. This offers a sleek, contoured appearance as well as offering protection from rodents and insects by covering the lifting holes located in the base.
®
8/10/14kW
5 of 5
dimensions
5662 - 8kW 5663 - 10kW
Scheduled Maintenance Kit
5664 - 14kW
5928 Nexus Wireless Remote
Generac's scheduled maintenance kits provide all the hardware necessary to perform complete routine maintenance on a Generac automatic standby generator.
Completely wireless and battery powered, Generac's Nexus wireless remote monitor provides you with instant status information without ever leaving the house. Not compatible with CorePower or EcoGen systems.
Remotely control generator functions with the advanced model's LCD display. In addition to remote testing of the generator, set the excercise cycle and maintenance interval reminders. Not compatible with CorePower or EcoGen systems.
5951
Advanced Nexus Wireless Remote
DLM Modules are used in conjunction with the Nexus Smart Switch to increase
5937
DLM Load Control DLM Module (50 Amps)
its load management capabilities. It gives the Nexus Smart Switch additional load management flexibility not found in any other transfer switch. Not compatible with EZ Switch™.
Design and specifications subject to change without notice. Dimensions shown are approximate. Contact your Generac dealer for certified drawings. DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES.
637.6 [25.1]
1218
[47.9]
731.9 [28.8]
642
[25.3]
LEFT SIDE VIEW
76.2 [3.0]
PEA GRAVEL
MINIMUM
1226 [48.3]
FRONT VIEW
Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2012 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0197530SBY-A Printed in U.S.A. 11/06/12
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