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5798R
User Manual
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Generac 5798R User Manual

MODELS: 005796-0 (XG6500), 005797-0 (XG7000),
005798-0 (XG7000E), 005800-0 (XG8000), 005747-0 (XG8000E)

Owner's Manual

XG Series 6,500-8,000 Watt Portable Generator
www.generac.com or 1-888-436-3722

Table of Contents

Introduction ............................................................. 1
Read this Manual Thoroughly ................................. 1
Safety Rules ........................................................... 1
General Information ................................................4
1.1 Unpacking ......................................................................4
1.1.1 Accessory Box ..................................................4
1.2 Assembly .......................................................................4
1.2.1 Assembling the Wheel Kit and Frame Foot ..........4
Operation ................................................................ 5
2.1 Know the Generator .......................................................5
2.1.1 Battery Connection (XG7000E & XG8000E) .......6
2.2 Hourmeter ......................................................................6
2.3 Cord Sets and Connection Plugs ....................................6
2.3.1 120 VAC, 20 Amp, GFCI Duplex Receptacle .......6
2.3.2 120/240 VAC, 30 Amp Receptacle .....................6
2.4 How to Use the Generator ..............................................7
2.4.1 System Ground ..................................................7
2.4.2 Grounding the Generator ....................................7
2.4.3 Neutral to Frame Grounding ...............................8
2.4.4 Connecting Electrical Loads ...............................8
2.5 Don’t Overload the Generator ..........................................8
2.6 Wattage Reference Guide ...............................................8
2.7.1 Adding Engine Oil ..............................................9
2.7.2 Adding Gasoline .................................................9
2.8 To Start the Engine .......................................................10
2.8.1 Manual (Recoil) Starting ..................................10
2.8.2 Electric Starting (XG7000E & XG8000E) ..........11
2.9 Stopping the Engine .....................................................11
2.10 Low Oil Pressure Shutdown System .............................11
2.10.1 Restarting ........................................................11
2.11 Charging a Battery .......................................................11
Maintenance ......................................................... 11
3.1 Maintenance Schedule .................................................11
3.2 Product Specifications ..................................................11
3.2.1 Generator Specifications ..................................11
3.2.2 Engine Specifications .......................................12
3.2.3 Emissions Information .....................................12
3.3 General Recommendations ...........................................12
3.3.1 Generator Maintenance ....................................12
3.3.2 To Clean the Generator .....................................13
3.3.3 Engine Maintenance .........................................13
3.3.4 Checking Oil Level ...........................................13
3.3.5 Changing the Oil and Oil Filter ..........................13
3.4 Service Air Cleaner .......................................................13
3.5 Clean Spark Arrestor Screen.........................................14
3.6 General ........................................................................14
3.7 Long Term Storage .......................................................14
Battery Service ..................................................... 15
4.1 Battery Replacement (XG7000E & XG8000E) ...............15
Troubleshooting .................................................... 16
5.1 Troubleshooting Guide ..................................................16
Notes .................................................................... 17
Warranty ............................................................... 18

INTRODUCTION

Thank you for purchasing this model by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.
The operator is responsible for proper and safe use of the equipment. We strongly recommend that the operator read this manual and thoroughly understand all instructions before using the equipment. We also strongly recommend instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.
The generator can operate safely, efficiently and reliably only if it is properly located, operated and maintained. Before operating or servicing the generator:
Become familiar with and strictly adhere to all local, state and •
national codes and regulations.
Study all safety warnings in this manual and on the product •
carefully.
Become familiar with this manual and the unit before use.•
The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe.
THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION. GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME.

SAFETY RULES

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:
INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
Indicates a hazardous situation or action which, if not
avoided, could result in death or serious injury.
Introduction
Indicates a hazardous situation or action which, if not
avoided, could result in minor or moderate injury.
NOTE:
Notes contain additional information important to a procedure
and will be found within the regular text body of this manual.
These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.
Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:
This symbol points out important safety
n
information that, if not followed, could endanger personal safety and/or property of others.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical

shock hazard.

GENERAL HAZARDS

Never operate in an enclosed area or indoors. • For safety reasons, the manufacturer recommends that the •
maintenance of this equipment is carried out by an Authorized Dealer. Inspect the generator regularly, and contact the nearest Authorized Dealer for parts needing repair or replacement.
Operate generator only on level surfaces and where it will not be •
exposed to excessive moisture, dirt, dust or corrosive vapors.
Keep hands, feet, clothing, etc., away from drive belts, fans, •
and other moving parts. Never remove any fan guard or shield while the unit is operating.
Certain parts of the generator get extremely hot during •
operation. Keep clear of the generator until it has cooled to
avoid severe burns. Do NOT operate generator in the rain.• Do not alter the construction of the generator or change •
controls which might create an unsafe operating condition. Never start or stop the unit with electrical loads connected •
to receptacles AND with connected devices turned ON. Start
the engine and let it stabilize before connecting electrical
loads. Disconnect all electrical loads before shutting down the
generator. Do not insert objects through unit’s cooling slots.• When working on this equipment, remain alert at all times. •
Never work on the equipment when physically or mentally
fatigued.
1
Safety Rules
Never use the generator or any of its parts as a step. Stepping •
on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.
On electric start models, disconnect the POSITIVE (+) battery •
cable from the engine starter OR the NEGATIVE (-) battery cable from the battery terminal, whichever is easier, before transporting the generator.
NOTE:
This generator is equipped with a spark arrestor muffler. The spark arrestor must be maintained in effective working order
by the owner/ operator. In the State of California, a spark
arrestor is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.

EXHAUST & LOCATION HAZARDS

Never operate in an enclosed area or indoors! • NEVER use in
the home, or in partly enclosed areas such as garages, even if doors and windows are open! ONLY use outdoors and far from open windows, doors, vents, and in an area that will not accumulate deadly exhaust.

ELECTRICAL HAZARDS

The • generator produces dangerously high voltage when in
operation. Avoid contact with bare wires, terminals, connections,
etc., while the unit is running, even on equipment connected
to the generator. Ensure all appropriate covers, guards and
barriers are in place before operating the generator. Never handle any kind of electrical cord or device while •
standing in water, while barefoot or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
The National Electric Code (NEC) requires the frame and external •
electrically conductive parts of the generator be properly
connected to an approved earth ground. Local electrical codes
may also require proper grounding of the generator. Consult
with a local electrician for grounding requirements in the area. Use a ground fault circuit interrupter in any damp or highly •
conductive area (such as metal decking or steel work). Do not use worn, bare, frayed or otherwise damaged electrical •
cord sets with the generator. Before performing any maintenance on the generator, disconnect •
the engine starting battery (if equipped) to prevent accidental
start up. Disconnect the cable from the battery post indicated
by a NEGATIVE, NEG or (–) first. Reconnect that cable last. In case of accident caused by electric shock, immediately shut •
down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting
implement, such as a rope or board, to free the victim from the
live conductor. If the victim is unconscious, apply first aid and
get immediate medical help.
The engine exhaust fumes contain carbon monoxide, which •
can you cannot see or smell. This poisonous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death.
Adequate, unobstructed flow of cooling and ventilating air •
is critical to correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be operated outdoors.
This exhaust system must be properly maintained. Do nothing •
that might render the exhaust system unsafe or in noncompliance with any local codes and/or standards.
Always use a battery operated carbon monoxide alarm indoors, •
installed according to the manufacturers instructions.
If you start to feel sick, dizzy, or weak after the generator has •
been running, move to fresh air IMMEDIATELY. See a doctor, as you could have carbon monoxide poisoning.

FIRE HAZARDS

Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE• .
Do not permit smoking, open flames, sparks or heat in the
vicinity while handling gasoline.
Never add fuel while unit is running or hot. Allow engine to cool •
completely before adding fuel. Never fill fuel tank indoors. • Comply with all laws regulating
storage and handling of gasoline.
Do not overfill the fuel tank. Always allow room for fuel •
expansion. If tank is over-filled, fuel can overflow onto a hot
engine and cause FIRE or an EXPLOSION. Never store generator
with fuel in tank where gasoline vapors might reach an open
flame, spark or pilot light (as on a furnace, water heater or
clothes dryer). FIRE or EXPLOSION may result. Allow unit to
cool entirely before storage. Wipe up any fuel or oil spills immediately. Ensure that no •
combustible materials are left on or near the generator. Keep the
area surrounding the generator clean and free from debris and
keep a clearance of five (5) feet on all side to allow for proper
ventilation of the generator.
2
Do not insert objects through unit’s cooling slots.• Do not • operate the generator if connected electrical devices
overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running.
Keep a fire extinguisher near the generator at all times. •
Safety Rules
MODEL NO:
SERIAL NO:

STANDARDS INDEX

In the absence of pertinent standards, codes, regulations and laws, the published information listed below may be used as a guideline for operation of this equipment. Always reference the latest revision available for the standards listed.
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE.
2. Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.
3. AGRICULTURAL WIRING HANDBOOK, available from the Food and Energy Council, 909 University Avenue, Columbia, MO
65201.
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF FARM STANDBY ELECTRICAL SYSTEMS, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.
Generator Identification
Unit ID
Locations
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
and other reproductive harm.
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
3

General Information

1.1 UNPACKING

Remove all packaging material.• Remove separate accessory box.• Remove carton off the generator.•
1.1.1 ACCESSORY BOX
Check all contents (Figure 1). If any parts are missing or damaged locate an authorized dealer at 1-888-775-6937.
Contents include:
2 – Axle Pins • Oil Filter• 2 – Wheel Spacers • Air Filter • 2 – Hair Pins • Spark Plug• 2 – Wheels • Spark Plug Wrench• 1 – Frame Foot • Shop Towel• 2 – Frame Bolts • 2 – Frame Washers• 2 – Vibration Mounts • Oil Funnel• 4 – Flange Nuts 12 Volt Adaptor Plug Charger• 2 – 1 Quart SAE 30 Oil Bottles•
Figure 1 – Accessory Boxes
Refer to Figure 2 and install the wheel kit and frame foot as •
follows:
Slide the Axle Pin through the Wheel, Wheel S• pacer (Washer)
and the Frame.
Install the Hair Pin to the Axle Pin to secure the wheel. Repeat •
for the opposite side.
Secure the Vibration Mounts to the Frame Foot with the included •
locking nuts.
To install the Frame Foot, install the Frame Bolts though the •
Frame Washers, Frame and Frame foot. Secure with the locking nuts.
Figure 2 – Wheel and Foot Assembly
ASSEMBLE
FRAME
FOOT
SECURE WHEEL AND AXLE WITH
HAIR PIN

1.2 ASSEMBLY

Read entire Owner's Manual before attempting to assemble or operate the generator. The generator requires some assembly
prior to using it. If problems arise when assembling the generator, please call the Generator Helpline at 1-888-775-6937.
1.2.1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT
The wheel kit is designed to greatly improve the portability of the generator. You will need the following tools to install the wheel kit: Pliers, 1/2" (13mm) wrench and a socket wrench with a 1/2" (13mm) socket.
NOTE:
The wheel kit is not intended for over-the-road use.
4
FRAME
WASHER
FRAME
BOLT
WHEEL SPACER
(WASHER)
SLIDE AXLE
THROUGH WHEEL
AND WHEEL
SPACER
FLANGE
NUT

Operation

2.1 KNOW THE GENERATOR

Read the entire Owner’s Manual and Safety Rules before operating this generator.
Compare the generator to Figures 3 through 6 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference.
1. Choke Knob – Used when starting a cold engine (Pull/Push).
2. Engine Switch – Controls the operation of the generator. On
electric start models the switch is Start/Run/Stop. On recoil start models the switch is On/Off.
3. Fuel Shut Off – Valve between fuel tank and carburetor. Turn off and run carburetor out of fuel for extended storage.
4. Panel LED's – Provide illumination of the control panel while the generator is operating.
5. 120/240 Volt AC, 30 Amp Locking Receptacle – Supplies electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single-phase, 60 Hz, electrical lighting, appliance, tool and motor loads.
6. 120 Volt AC, 20 Amp, GFCI Duplex Receptacle – Supplies electrical power for the operation of 120 Volt AC, 20 Amp, single-phase, 60 Hz electrical lighting, appliance, tool and motor loads. It also provides protection with an Integral Ground Fault Circuit Interrupter, complete with a press to "Test" and "Reset" button.
7. Circuit Breakers (AC) – Each 20 Amp receptacle is provided with a push-to-reset circuit breaker to protect the generator against electrical overload.
8. Circuit Breakers (AC) – The 30 Amp receptacle is protected with a pair of push-to-reset circuit breakers to protect the generator against electrical overload.
9. PowerBar – Indicates the amount of power being used from the generator; each section is approximately 25%
10. Hourmeter – Provides operating hours for Service Intervals.
11. Battery Charger Input (Electric Start Models) – This receptacle allows the capability to recharge the 12 VDC engine starting battery with the 12 Volt Adaptor Plug Charger. The battery is protected by a 1.50 Amp in-line fuse which is inside the control panel.
12. Fuel Tank – Tank holds 9 U.S. gallons of fuel.
13. Fuel Gauge – Shows fuel level in tank.
14. Handles – Pivot and retract for storage. Press the spring-
loaded button to move handles.
15. Oil Fill – Check oil level and add oil here.
16. Grounding Lug – Ground the generator to an approved earth
ground here. See "Grounding the Generator" for details.
17. Muffler – Includes the spark arrestor and quiets the engine.
18. Spark Plug Location – The spark plug ignites the Air/Fuel
Mixture (Side panel must be removed).
19. Engine Oil Filter – Filters engine oil; see Section 3.1 for the proper service intervals.
20. Air Cleaner – Filters intake air as it is drawn into the engine.
21. Oil Drain – Drain valve to remove used oil from the engine
crankcase.
22. Recoil Starter – Use to start engine manually.
Figure 3 – Generator Locations
5
Operation
2.1.1 BATTERY CONNECTION (XG7000E & XG8000E)
NOTE:
The battery shipped with the generator has been fully charged.
A battery may lose some of its charge when not in use for
prolonged periods of time. If the battery is unable to crank
the engine, plug in the 12V charger included in the accessory
box (see the Charging the Battery section). RUNNING THE
GENERATOR DOES NOT CHARGE THE BATTERY.
The positive battery wire was deliberately left detached for shipping. To operate the unit, attach this wire to the terminal on the starter motor as shown. Do not overtighten. Slide the attached
rubber boot over the starter terminal. See Figure 4.
Figure 4 – Battery Connection
POSITIVE (+)
BATTERY CABLE
ENGINE
STARTER

2.2 HOURMETER

The Hourmeter tracks hours of operation for scheduled maintenance:
There will be a one time break in "CHG OIL" message that flashes with the elapsed time in hours and tenths after the first 30 hours of operation.
This message will actually begin flashing at 29 hours and disable itself at 31 hours providing a two hour window to perform the service.
There will be a subsequent "CHG OIL" message every 100 hours. The message will flash one hour before and one hour after each 100 hour interval, again providing a two hour window to perform service.
Every 200 hours the "SVC" icon on the lower left hand corner of the display will flash. The message will flash one hour before and one hour after each 200 hour interval providing a two hour window to perform service.
When the hour meter is in the Flash Alert mode, the maintenance message will always alternate with elapsed time in hours and tenths. The hours will flash four times, then alternate with the maintenance message four times until the meter resets itself.
100 hours - CHG OIL — Oil Change Interval (Every 100 hrs)• 200 hours - SVC — Air Filter Interval (Every 200 hrs)•

2.3 CORD SETS AND CONNECTION PLUGS

2.3.1 120 VAC, 20 AMP, GFCI DUPLEX RECEPTACLE
This is a 120 Volt outlet protected against overload by a 20 Amp push-to-reset circuit breaker (Figure 5). Use each socket to power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to a combined 2400 watts (2.4 kW) or 20 Amps of current. Use only high quality, well-insulated, 3-wire grounded cord sets rated for 125 Volts at 20 Amps (or greater).
Keep extension cords as short as possible, preferably less than 15 feet long, to prevent voltage drop and possible overheating of
wires.
2.3.2 120/240 VAC, 30 AMP RECEPTACLE
Use a NEMA L14-30 plug with this receptacle (rotate to lock/ unlock). Connect a suitable 4-wire grounded cord set to the plug and to the desired load. The cord set should be rated for 250 Volts AC at 30 Amps (or greater) (Figure 5).
Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps or 240 Volt AC, 60 Hz, single phase loads requiring 6,500 to 8000 watts of power, depending on the model. The outlet is protected by a 30 Amp circuit breaker.
Figure 5 – Generator Receptacles
120/240 VAC 30A
RECEPTACLE
120 VAC 20A
GFCI RECEPTACLE
6
Operation

2.4 HOW TO USE THE GENERATOR

If there are any problems operating the generator, please call the generator helpline at 1-888-436-3722.
Never operate in an enclosed area or indoors! NEVER use in the home, or in partly enclosed
n
areas such as garages, even if doors and windows are open! ONLY use outdoors and far from open windows, doors, vents, and in an area that will not accumulate deadly exhaust.
The engine exhaust fumes contain carbon monoxide, which can you cannot see or smell.
n
This poisonous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death.
Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator
n
operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be operated outdoors.
This exhaust system must be properly maintained. Do nothing that might render the
n
exhaust system unsafe or in noncompliance with any local codes and/or standards.
The manufacturer recommends installing a battery operated carbon monoxide alarm
n
indoors, according to the manufacturers instructions.
Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:
In some areas, generators are required to be registered with •
local utility companies.
If the generator is used at a construction site, there may be •
additional regulations which must be observed.
Connecting to a Building’s Electrical System
Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes.
2.4.2 GROUNDING THE GENERATOR
The National Electrical Code requires that the frame and external electrically conductive parts
n
of this generator be properly connected to an approved earth ground.
Local electrical codes may also require proper grounding of the unit (Figure 6). For that purpose, connecting a No. 10 AWG (American Wire Gauge) stranded copper wire to the grounding lug and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes may vary widely. Consult with a local electrician for
grounding requirements in the area. Proper grounding of the generator will help prevent electrical
shock in the event of a ground fault condition in the generator or in
connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.
2.4.1 SYSTEM GROUND
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is bonded to the AC neutral wire in the generator control panel via a jumper wire.
Figure 6 – Generator Ground Location
XG8000
GROUND
LOCATION
XG6500 & XG7000
GROUND LOCATION
7
Operation
2.4.3 NEUTRAL TO FRAME GROUNDING
If service work is performed on the alternator, DO NOT discard the white jumper wires from the terminal block to the alternator ground, located on the rear bearing carrier. Always make sure the wires are properly connected before using the generator after alternator service work is done (Figure 7).
Failure to reconnect these wires may create a

potential shock hazard when the generator is running!
Figure 7 – Neutral to Frame Ground
DO NOT DISCARD
THESE WIRES!
NEUTRAL TO FRAME GROUND
XG7000 & 8000
DO NOT DISCARD
THESE WIRES!
Add up the rated watts (or amps) of all loads to be connected •
at one time. This total should no be greater than (a) the rated wattage/amperage capacity of the generator or (b) circuit breaker rating of the receptacle supplying the power. See “Don’t Overload the Generator

2.5 DON’T OVERLOAD THE GENERATOR

Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following to prevent overloading the unit:
Add up the total wattage of all electrical devices to be connected •
at one time. This total should NOT be greater than the generator's wattage capacity.
The rated wattage of lights can be taken from light bulbs. The •
rated wattage of tools, appliances and motors can usually be found on a data label or decal affixed to the device.
If the appliance, tool or motor does not give wattage, multiply •
volts times ampere rating to determine watts (volts x amps = watts).
Some electric motors, such as induction types, require about •
three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator:
1. Figure the watts needed to start the largest motor.
2. Add to that figure the running watts of all other connected loads.
The Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time.
NOTE:
All figures are approximate. See data label on appliance for
wattage requirements.
NEUTRAL TO FRAME GROUND XG6500
2.4.3 CONNECTING ELECTRICAL LOADS
DO NOT connect 240 Volt loads to 120 Volt receptacles. DO NOT connect 3 phase loads to the generator. DO NOT connect 50 Hz loads to the generator.
Let engine stabilize and warm up for a few minutes after •
starting.
Plug in and turn on the desired 120 or 240 Volt AC, single •
phase, 60 Hz electrical loads.
8

2.6 WATTAGE REFERENCE GUIDE

Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Running Watts
*Air Conditioner (12,000 Btu). . . . . . . . . . . . . . . . . . . . . . . . . . 1700
*Air Conditioner (24,000 Btu). . . . . . . . . . . . . . . . . . . . . . . . . . 3800
*Air Conditioner (40,000 Btu). . . . . . . . . . . . . . . . . . . . . . . . . . 6000
Battery Charger (20 Amp). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Belt Sander (3") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000
Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Circular Saw (6-1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1000
*Clothes Dryer (Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5750
*Clothes Dryer (Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
*Clothes Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150
Coffee Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750
*Compressor (1 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
*Compressor (3/4 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800
*Compressor (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400
Curling Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
*Dehumidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650
Disc Sander (9"). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Edge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Electric Blanket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
Electric Nail Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Electric Range (per element). . . . . . . . . . . . . . . . . . . . . . . . . . . 1500
Electric Skillet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250
*Freezer . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..700
*Furnace Fan (3/5 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
*Garage Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 to 750
Hair Dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Hand Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 to 1100
Hedge Trimmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
Impact Wrench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
*Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800
Lawn Mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Light Bulb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Microwave Oven. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700 to 1000
*Milk Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
Oil Burner on Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Oil Fired Space Heater (140,000 Btu) . . . . . . . . . . . . . . . . . . . . . 400
Oil Fired Space Heater (85,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 225
Oil Fired Space Heater (30,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 150
*Paint Sprayer, Airless (1/3 HP) . . . . . . . . . . . . . . . . . . . . . . . . . 600
Paint Sprayer, Airless (handheld). . . . . . . . . . . . . . . . . . . . . . . . . 150
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 to 200
*Refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
Slow Cooker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
*Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2800
*Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
*Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500
*Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1050
*Table Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1750 to 2000
Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 to 500
Toaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 to 1650
Weed Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
* Allow 3 times the listed watts for starting these devices.
Operation
TEMPERATURE IN DEGREES FAHRENHEIT ( F)
TEMPERATURE IN DEGREES CELSIUS ( C)
Place generator on a level surface.• Clean area around oil fill and remove oil fill cap.• Slowly fill engine with oil through the oil fill opening until it •
reaches the full mark. Stop filling occasionally to check oil level. (Engine oil is full when level is up to the threads of the oil fill
plug, see Figure 8) Install oil fill cap and finger tighten securely.• Check engine oil level before starting each time thereafter.•
Figure 8 – Oil Level

2.7 BEFORE STARTING THE GENERATOR

Prior to operating the generator, engine oil and gasoline will need to be added, as follows:
2.7.1 ADDING ENGINE OIL
All oil should meet minimum American Petroleum Institute (API) Service Class SJ, SL or better. Use no special additives. Select the oil's viscosity grade according to the expected operating temperature (also see chart).
Above 40° F, use SAE 30• Below 40° F and down to 10° F, use 10W-30• Below 10° F, use synthetic 5W-30•
Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may
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result in an engine failure.
2.7.2 ADDING GASOLINE
DO NOT light a cigarette or smoke when filling the fuel
tank.
Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Avoid spilling gasoline on a hot
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engine. Allow engine to cool entirely before filling fuel tank.
9
Operation
Do not overfill the fuel tank. Always leave room for fuel expansion. If the fuel tank is overfilled, fuel can overflow
onto a hot engine and cause FIRE or EXPLOSION. Wipe
up any spilled fuel immediately.
Use regular UNLEADED gasoline with the generator engine. Do •
not use premium gasoline. Do not mix oil with gasoline.
Do not use gasoline with more than 10% alcohol such as E85 •
or Methanol. Clean area around fuel fill cap, remove cap.• Slowly add unleaded regular gasoline to fuel tank. Fill to bottom •
of screen filter. Be careful not to overfill (Figure 9). Install fuel cap and wipe up any spilled gasoline. •
Figure 9 – Fuel Fill Level
DO NOT FILL
ABOVE LIP!
Figure 10 – Fuel Shut-off Valve
Figure 11 – Choke Operation
IMPORTANT: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See the "Storage" section. Never use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.

2.8 TO START THE ENGINE

Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on.
Unplug all electrical loads from the unit's receptacles before •
starting the engine. Make sure the unit is in a level position.• Open the fuel shut-off valve (Figure 10).• Pull engine CHOKE knob outward to • “Full Choke” position
(Figure 11).
2.8.1 MANUAL (RECOIL) STARTING
To start the generator, put the on/off switch in the ON position.• Firmly grasp the recoil handle and pull slowly until increased •
resistance is felt. Pull rapidly up and away to start engine.
When the engine starts, push choke knob to “1/2 Choke” •
position until the engine runs smoothly and then fully in to the “Run” position. If engine falters, pull choke knob back out to “1/2 Choke” position until the engine runs smoothly and then to “Run” position.
NOTE:
If engine fires, but does not continue to run, pull choke knob
to “Full Choke” and repeat starting instructions.
IMPORTANT: Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. Read “Don’t Overload the Generator” carefully.
10

Maintenance

2.8.1 ELECTRIC STARTING (XG7000E & XG8000E)
To start the engine, press and hold the Start/Run/Stop switch in •
the “Start” position. The engine will crank and attempt to start.
When the engine starts, release the switch to the run position. When the engine starts, push choke knob to “1/2 Choke” •
position until the engine runs smoothly and then fully in to the
“Run” position. If engine falters, pull choke knob back out to
“1/2 Choke” position until the engine runs smoothly and then
to “Run” position. This generator is also equipped with a manual recoil starter •
which may be used if the battery is discharged.
NOTE:
The engine Start/Run/Stop switch must be in the RUN
position when using the manual recoil starter.

2.9 STOPPING THE ENGINE

Shut off all loads, then unplug the electrical loads from generator •
panel receptacles. Never start or stop the engine with electrical
devices plugged in and turned on. Let engine run at no-load for several minutes to stabilize the •
internal temperatures of engine and generator. Move Start/Run/Stop or On/Off switch to the “Off” position.• Close fuel valve.•

2.10 LOW OIL PRESSURE SHUTDOWN SYSTEM

The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 5 psi. A delay built into the low oil shutdown system allows oil pressure to build during starting. The delay allows the engine to run for about 10 seconds before sensing oil pressure. If the engine shuts down by itself and the fuel tank has enough gasoline, check engine oil level.
Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will
remain around the battery for a long time after
it has been charged. The slightest spark can ignite the hydrogen and cause an explosion. Such an explosion can shatter the battery and cause blindness or other serious injury.
Use battery charger plug to keep the battery charged and ready for use. Battery charging should be done in a dry location.
1. Plug charger into “Battery Charger Input” jack, located on the control panel. Plug wall receptacle end of the battery charger into a 120 Volt AC wall outlet.
2. Unplug battery charger from wall outlet and control panel jack when generator is going to be in use.
NOTE:
Do not use the battery charger for more than 48 hours at one
charge.

3.1 MAINTENANCE SCHEDULE

Follow the calendar intervals. More frequent service is required when operating in adverse conditions noted below.
Check Oil Level At Each Use Change Oil and Oil Filter‡ *Every Season/Every 100 Hours Clean Spark Arrestor Screen *Every Season/Every 100 Hours Service Air Cleaner **Every Season/Every 200 Hours Replace Spark Plug Every Season
‡ Change oil after first 30 hours of operation then every season. * Change oil and oil filter every month when operating under heavy load or in
high temperatures.
** Clean more often under dirty or dusty operating conditions. Replace air
cleaner parts if very dirty.

3.2 PRODUCT SPECIFICATIONS

2.10.1 RESTARTING
If trying to restart the engine within 10 seconds after it shuts down, the engine may NOT start. The system needs 5 to 10 seconds to reset.
If the engine is restarted after such a shutdown and the low oil pressure has not been corrected, the engine will run for about 10 seconds as described above and then stop.
2.11 CHARGING THE BATTERY
Do not permit smoking, open flame, sparks
or any other source of heat around a battery.
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Wear protective goggles, rubber apron and rubber gloves when working around a battery. Battery electrolyte fluid is an extremely corrosive sulfuric acid solution that can cause severe burns. If spill occurs flush area with clear water immediately.
(XG7000E & XG8000E)
3.2.1 GENERATOR SPECIFICATIONS
Model # ...............................................................005800-0, 005747-0
Rated Max. Power ...................................................................8.0 kW**
Surge Power ................................................................................10 kW
Rated AC Voltage ......................................................................120/240
Rated Max AC Load
Current @ 240V .............................................................33.3 Amps**
Current @ 120V .............................................................66.7 Amps**
Rated Frequency .................................................... 60 Hz @ 3600 RPM
Phase ................................................................................ Single Phase
Rated DC Voltage ...................................................................... 12 Volts
Battery Type .................................................................... 10 AH, 12VDC
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Maintenance
Model # ...............................................................005797-0, 005798-0
Rated Max. Power ...................................................................7.0 kW**
Surge Power .............................................................................8.75 kW
Rated AC Voltage ......................................................................120/240
Rated Max AC Load
Current @ 240V .............................................................29.2 Amps**
Current @ 120V .............................................................58.3 Amps**
Rated Frequency .................................................... 60 Hz @ 3600 RPM
Phase ................................................................................ Single Phase
Rated DC Voltage ...................................................................... 12 Volts
Battery Type .................................................................... 10 AH, 12VDC
Model # ................................................................................ 005796-0
Rated Max. Power ...................................................................6.5 kW**
Surge Power .............................................................................8.13 kW
Rated AC Voltage ......................................................................120/240
Rated Max AC Load
Rated Frequency .................................................... 60 Hz @ 3600 RPM
Phase ................................................................................ Single Phase
Rated DC Voltage ...................................................................... 12 Volts
** Maximum wattage and current are subject to, and limited by, such factors
as fuel Btu content, ambient temperature, altitude, engine condition, etc.. Maximum power decreases about 3.5% for each 1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60° F) ambient temperature.
Fuel System • Air Induction System•
Fuel Tank ~ Intake pipe/manifold Fuel Cap ~ Air cleaner Carburetor • Fuel Lines ~ Spark plug
Ignition System
Evaporative Control System ~ Ignition module•
Carbon Canister • Exhaust System Vapor Hoses ~ Pulse Air Injection Valve ~ Muffler
The Emissions Compliance Period referred to on the Emissions Compliance Label indicates the number of operating hours for which the engine has been shown to meet Federal and California emission requirements. See the table below to determine the compliance period for your generator. The displacement of your generator is listed on the Emissions Compliance Label.
Displacement Category Compliance Period
A 500 Hours
≥ 66 cc - < 225 cc
B 250 Hours C 125 Hours A 1000 Hours
≥ 225 cc
B 500 Hours C 250 Hours
3.2.2 ENGINE SPECIFICATIONS
Rated Horsepower @ 3600 RPM ....................................................14.5
Displacement ............................................................................... 410cc
Spark Plug Type ...................................Champion RC14YC or Equivalent
Spark Plug Gap ............................................... 0.030 inch or (0.76 mm)
Gasoline Capacity ............................................................ 9 U.S. gallons
Oil Type....................................See Chart in "Adding Engine Oil" Section
Oil Capacity ................................................ w/ Filter Change = 1.5 Qts.
w/o Filter Change = 1.2 Qts. Run Time/Fuel Consumption-1/2 Load .. 10 Hours / .73 gallons per hour Class II Emission Certified
3.2.3 EMISSIONS INFORMATION
The Environmental Protection Agency (EPA) and California Air Resource Board (CARB) require that your generator comply with exhaust and evaporative emission standards. This generator is certified to meet the applicable EPA and CARB emission levels. Additional information regarding the requirements set by EPA and CARB is as follows:
It is important that you follow the maintenance specifications provided in this manual to ensure that your engine complies with the applicable emission standards for the duration of the engine’s life. This engine is certified to operate on gasoline. The emission control system on your generator consists of the following:

3.3 GENERAL RECOMMENDATIONS

The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain the generator.
All adjustments in the Maintenance section of this manual should be made at least once each season. Follow the requirements in the "Maintenance Schedule".
NOTE:
Once a year replace the spark plug and replace the air filter.
A new spark plug and clean air filter assure proper fuel-air
mixture and help the engine run better and last longer.
3.3.1 GENERATOR MAINTENANCE
Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.
Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface.
Never insert any object or tool through the air cooling slots, even if the engine is not running.
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