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GE MDS MCR
Setup Guide
1.0INTRODUCTION
This guide provides installation and startup instructions for the MDS Orbit Managed Connected Router(MCR) shown in Figure 1. The MCR is a highly secure, industrial wireless solution for broad based applications, including control center monitoring, well site pad operations and video surveillance.
The unit provides wireless communication via multiple technologies in a single, industrial package, without the need for additional modules or add-ons. In addition, wired serial, Ethernet and USB interfaces are provided at the front panel, reducing network cost and complexity. Depending on order entry options the unit may be equipped with a combination of Cell, Wi-Fi, and 900 MHz unlicensed FHSS/DTS radio.
Units are offered in two different interface offerings; 2 Ethernet/1 Serial (2E1S), or 2 Serial/1 Ethernet (2S1E). The 2E1S configuration is the standard model and is shown here, although most information applies equally to both configurations.
LED Indicator
Panel
2.2Installation Steps
Installation details for the product may vary, depending on site-specific factors. The steps here provide the basic tasks needed at most sites.
1.Mount the unit. Attach the supplied brackets to the bottom of the case (if not already attached), using the screws provided. Mounting bracket dimensions are shown in Figure 3. If DIN Rail mounting brackets are to be used, consult the Technical Manual for details.
NOTE: To prevent moisture from entering the unit, do not mount the case with the cable connectors pointing up. Also, dress all cables to prevent moisture from running along the cables and into the enclosure.
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Mini USB |
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Port |
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DC Power |
Ethernet Ports |
COM Port |
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(10-60 Vdc) |
(RJ-45 10/100) |
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Cellular |
SIM Card |
WiFi Antenna |
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Antennas |
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(Aux & Main) |
Slot |
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Figure 1. MCR Sample Unit, Showing Connectors & Indicators
1.1Technical Manual
This Setup Guide covers basic installation and startup instructions for the unit. A more detailed Technical Manual is also available (05-6632A01). Refer to the Technical Manual for important warnings, cautions and notes. GE MDS manuals, Setup guides, Firmware, drivers and Application Notes are available free of charge at www.gemds.com.
GE MDS has produced a series of instructional videos for configuration and setup of the Orbit MCR products on YouTube. These are available free of charge at: http://tinyurl.com/pey2ull.
2.0INSTALLATION
2.1Main Requirements
WARNING: When the unit is to be installed in hazardous locations, use only the serial or Ethernet connections on the unit’s front panel. Do not use the USB port in hazardous locations.
Figure 2 shows a typical installation of the unit. There are three main requirements for installation:
•Adequate and stable primary power (10-60 VDC).
•Efficient and properly installed antennas for configured options.
•Correct interface connections between the unit and associated data equipment.
Figure 2. Typical MCR Installation
(Equipment images may differ)
Figure 3. Mounting Bracket Dimensions
2.Install the antennas and feedlines. The antennas used must be designed to operate in the appropriate frequency band and be mounted in a location providing a clear path to the associated station(s). Antennas should be mounted away from large masses of metal and other obstructions.
05-6709A01, Rev. B |
GE MDS MCR Setup Guide |
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Often, at least one of the antennas will be connected directly to one of the coaxial connectors on the unit’s front panel. When remotely mounted antennas are used, coaxial feedlines should be low loss and be kept as short as possible.
3.Connect the data equipment. Connection may be made using any combination of Serial protocols (RS-232/RS-485), Ethernet signaling, or USB. Refer to the Technical Manual for wiring details.
•Serial connection: Attach data equipment to the front panel COM port. The unit is hardwired as a DCE device, thus a straight-through Ethernet cable may be used in most cases (DB9-F to RJ-45 connector part no. 73-2434A12).
•Ethernet connection: Attach data equipment to the front panel ETH1 and/or ETH2 port next to the PWR connector. The auto-sensing MDIX feature allows either a straight-through or crossover cable to be used.
•USB connection: Attach data equipment to the front panel mini USB port. The unit supports USB 2.0 with proper drivers installed. Drivers available at www.gemds.com.
4.Connect primary power. Input power must be 10.0 to 60 Vdc and capable of providing at least 15 watts. A power connector with screw-terminals is provided (see Figure 4). Strip the wire leads to 6 mm (1/4 inch) and insert them into the wire ports.
Be sure to observe proper polarity as shown. Tighten the binding screws securely.
Lead
Binding
Screws (2)
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Retaining |
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Wire Ports (2) |
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Figure 4. DC Power Connector
CAUTION: The unit is designed for negative-ground power systems only. The power supply should be equipped with NEC Class 2 overload protection, to guard against a short circuit between its output terminals and the unit’s power connector.
2.3Unit Configuration
2.3.1Default Settings
As shipped from the factory, the unit is configured with a set of pre-defined defaults. For example, when equipped with Cell, the unit is configured to operate as a WiFi hotspot. (3G requires carrier-specific configuration.) For “4G WiFi hotspot” operation, the unit normally contains the following settings:
•WiFi enabled as an Access Point (AP)
•SSID = GEMDS_SERNUM (SERNUM refers to the unit’s serial number, printed on a chassis sticker.)
•SSID broadcast enabled
•Security = WPA2-PSK, CCMP with passphrase:
GEMDS_ORBIT
•Default Ethernet IP address 192.168.1.1
•Firewall/NAT/DNS proxy enabled
•DHCP enabled (192.168.1.2 to 192.168.1.10)
•If 900 MHz radio present (unlicensed), radio set to Remote
This configuration allows connection of a PC to the unit via WiFi or the LAN port and access to the Internet via cellular, if equipped and supported by a suitable service plan.
2.3.2Connecting via Ethernet/WiFi
The configuration PC may be connected to the unit by hardwired cable (USB, serial or Ethernet), or by WiFi. The following steps describe a WiFi or Ethernet connection to the built-in web server.
This connection can be made using the WiFi or Ethernet information above. The initial sign-in prompt appears as shown below:
1. Enter the username (default is admin).
2. Enter the Password (default is admin). Press |
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successful login, the Device Overview page |
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appears. |
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3.For initial configuration the Setup Wizard appears and provides guidance in typical setups. This will be disabled after the initial setup, but may be re-run at anytime from the Wizards page.
Key items that should be set/reviewed:
•Create one-time programmable passwords for device recovery.
•Change login passwords (to maintain security).
•Evaluate default factory configuration and lock it down to required security level.
Refer to the Technical Manual for detailed information on the above items.
2.3.3Connecting via Serial
The configuration PC may be connected to the unit by hardwired cable (USB, serial, or Ethernet), or by WiFi. The following steps describe a cabled serial cable connection, as illustrated in Figure 5.
Note that not all PCs have a serial port. If one is not available, a USB-to-Serial adapter and appropriate driver software may be used to provide serial connectivity.
PC Running Terminal Session
To COM Port
Figure 5. Setup for PC Configuration—Serial Port
(RJ-45 adapter is required)
1.Connect a PC to the unit’s COM port and establish a console terminal session, using HyperTerminal or a similar communications program. The following parameters must be used: 115200 bps, 8 bits, no parity, one stop bit (8N1), flow control disabled, VT100 emulation.
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MDS Orbit MCR Setup Guide |
05-6709A01, Rev. B |
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