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GE_UPS_ISG_TLE_SUL_M22_M50_1US_V010.docx
Installation Guide TLE Series 225 - 500 UL S1
TLE Series 225 – 250 - 400 - 500 UL S1
Product Document Department – Riazzino - CH
R & D Department – Riazzino - CH
GE_UPS_ISG_TLE_SUL_M22_M50_1US_V010
COPYRIGHT © 2013 by GE Consumer & Industrial SA
All rights reserved.
The information contained in this publication is intended solely for the purposes indicated.
The present publication and any other documentation supplied with the UPS system is not to be
reproduced, either in part or in its entirety, without the prior written consent of GE’s Critical Power.
The illustrations and plans describing the equipment are intended as general reference only and are not
necessarily complete in every detail.
The content of this publication may be subject to modification without prior notice.
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GE_UPS_ISG_TLE_SUL_M22_M50_1US_V010.docx
Installation Guide TLE Series 225 - 500 UL S1
Dear Customer,
We thank you for selecting our products and are
pleased to count you amongst our very valued
customers at GE‟s Critical Power.
We trust that the use of the TLE Series 225 - 500
Uninterruptible Power Supply system, developed and
produced to the highest standards of quality, will give
you complete satisfaction.
Please read carefully the Installation Guide, which
contains all the necessary information and describes all
you need to know about the installation of the UPS.
Thank you for choosing GE‟s Critical Power !
START-UP AND COMMISSIONING
A GE GLOBAL SERVICES FIELD ENGINEER must perform start-up and
commissioning of the UPS.
Please Contact GE. GLOBAL SERVICES at least two weeks prior to schedule
start-up and commissioning at 1-800-637-1738, or by E-mail at
pqservice@ge.com .
Distributed in the USA by:
g
GE Consumer & Industrial SA
General Electric Company
CH – 6595 Riazzino (Locarno)
Switzerland
www.gepowerquality.com
g
GE Digital Energy
Power Quality
2501 Pecan Street
Bonham, TX 75418
T: +1 800-637-1738
F: +1 903-640-0533
E: GEPQSales@ge.com
http://www.gedigitalenergy.com/ups
g
GE Digital Energy
Power Quality
830 West 40th Street
Chicago, IL 60609
24/7 T: 800-637-1738
24/7 T: 773-299-6600
F: 866-765-3595
E: pqservice@ge.com
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GE_UPS_ISG_TLE_SUL_M22_M50_1US_V010.docx
Installation Guide TLE Series 225 - 500 UL S1
Congratulations on your choice of a TLE Series Uninterruptible Power Supply (UPS).
It will help eliminate load disturbances due to unexpected power problem.
This manual describes how to prepare the installation site, and it provides weight and
dimensions and procedures for moving, installing and connecting the UPS.
Please refer to the User Manual, which describes the function of the UPS module, the
purpose and location of the switches, the meaning of the system events related to the
front panel indication, and provides procedures for starting and stopping the equipment.
While every care has been taken to ensure the completeness and accuracy of this manual,
GE‟s Critical Power assumes no responsibility or liability for any losses or damages
resulting from the use of the information contained in this document.
WARNING!
TLE Series 225 – 250 – 400 - 500 is a product that needs to be installed by a licensed and
knowledgeable contractor.
We recommend that this manual be kept next to the UPS for future references.
If any problems are encountered with the procedures contained in this manual, please
contact your Service Center before you proceed.
This document shall not be copied or reproduced without the permission of GE‟s Critical
Power.
Some of the information contained in this manual may be changed without notice to
reflect technical improvements.
Safety instructions
Read the safety instructions contained on the following pages carefully before the
installation of the UPS, options and battery system.
Pay attention to the rectangular boxes included in the text:
They contain important information and warning concerning electrical connections and
personnel safety.
Parallel System version secured with RPA
When included in the text, this symbol refers to operation needed
only for RPA Parallel System.
Preface
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Installation Guide TLE Series 225 - 500 UL S1
Table of content Page
1 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................................................. 6
2 LAYOUT ............................................................................................................................................................................... 9
2.1 LAYOUT TLE SERIES 225 & 250 .............................................................................................................................................................................. 9
2.2 LAYOUT TLE SERIES 400 & 500 ........................................................................................................................................................................... 11
3 ENVIRONMENT ................................................................................................................................................................13
3.1 RECYCLING INSTRUCTIONS.................................................................................................................................................................................. 13
4 INSTALLATION .................................................................................................................................................................14
4.1 TRANSPORT................................................................................................................................................................................................................. 14
4.1.1 Dimensions and weights TLE Series 225 – 500 ........................................................................................................................................................... 15
4.2 DELIVERY ...................................................................................................................................................................................................................... 16
4.3 STORAGE ...................................................................................................................................................................................................................... 16
4.3.1 Storage of the UPS .................................................................................................................................................................................................................... 16
4.3.2 Storage of Battery ..................................................................................................................................................................................................................... 16
4.4 PLACE OF INSTALLATION ...................................................................................................................................................................................... 17
4.4.1 UPS location ................................................................................................................................................................................................................................. 17
4.4.2 Battery location .......................................................................................................................................................................................................................... 21
4.5 VENTILATION AND COOLING ............................................................................................................................................................................... 22
4.6 UNPACKING ................................................................................................................................................................................................................ 23
4.7 ELECTRICAL WIRING ............................................................................................................................................................................................... 25
4.7.1 Utility input connection ........................................................................................................................................................................................................... 25
4.7.2 Input/output over current protection and wire sizing ............................................................................................................................................. 26
4.7.3 Battery over current protection and wire sizing ........................................................................................................................................................ 27
4.7.4 Installation requirements....................................................................................................................................................................................................... 29
4.8 WIRING CONNECTION ............................................................................................................................................................................................ 31
4.8.1 TLE Series 225 & 250 - Power connection with Common Input Utility ........................................................................................................... 34
4.8.2 TLE Series 225 & 250 - Power connection with Dual Input Utility ..................................................................................................................... 35
4.8.3 TLE Series 400 & 500 - Power connection with Common Input Utility ........................................................................................................... 37
4.8.4 TLE Series 400 & 500 - Power connection with Dual Input Utility ..................................................................................................................... 38
4.8.5 Use of TLE Series 225 - 500 in eBoost™ Operation Mode ..................................................................................................................................... 40
4.8.6 Use of TLE Series 225 - 500 as frequency converter ............................................................................................................................................... 41
4.9 RPA PARALLEL SYSTEM CONNECTION ............................................................................................................................................................ 42
4.9.1 Power wiring of parallel units .............................................................................................................................................................................................. 42
4.9.2 Parallel control bus connection .......................................................................................................................................................................................... 43
4.9.3 Control bus cable location .................................................................................................................................................................................................... 45
4.10 EPO COMMAND CONNECTION (EMERGENCY POWER OFF) ................................................................................................................... 47
5 CUSTOMER INTERFACE ..................................................................................................................................................48
5.1 SERIAL PORT J35µP - RS232 (SUB D, FEMALE 9 PIN)................................................................................................................................. 49
5.2 CUSTOMER INTERFACE BOARD .......................................................................................................................................................................... 50
5.2.1 Connector J1 – RJ45 8P8C .................................................................................................................................................................................................... 51
5.2.2 X1 terminal block - Output signals on voltage-free contacts ............................................................................................................................. 51
5.2.3 X1 terminal block - Programmable input free contacts ......................................................................................................................................... 51
5.2.4 X2 terminal block - EPO (Emergency Power Off) ........................................................................................................................................................ 52
5.2.5 X1 terminal block - Gen Set Signalling (GEN ON) ....................................................................................................................................................... 52
5.2.6 X1 terminal block - AUX external Maintenance Bypass ......................................................................................................................................... 53
5.2.7 X1 terminal block - eBoost/IEMi control signal ........................................................................................................................................................... 53
6 NOTES ...............................................................................................................................................................................54
6.1 NOTES FORM .............................................................................................................................................................................................................. 54
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Installation Guide TLE Series 225 - 500 UL S1
GENERAL
- Move the UPS in an upright position in its original package to the final destination room.
To lift the cabinets, use a forklift or lifting belts with spreader bars.
- Check for sufficient floor and elevator loading capacity.
- Check the integrity of the UPS equipment carefully.
If you notice visible damage, do not install or start the UPS.
Contact the nearest Service Center immediately.
- WARNING! RISK OF ELECTRICAL SHOCK:
Do not remove covers, there are no user serviceable parts inside.
- After switching off takes 5 minutes for the DC capacitors to discharge because a lethally high voltage
remains at the terminals of the electrolytic capacitors.
- All maintenance and service work should be performed by qualified service personnel.
The UPS contains its own energy source (battery).
- The field-wiring outlets may be electrically live, even when the UPS is disconnected from the utility.
- Dangerous voltages may be present during battery operation.
- The battery must be disconnected during maintenance or service work.
- This UPS contains potentially hazardous voltages.
- Be aware that the inverter can restart automatically after the utility voltage is restored.
- End user must follow applicable regional occupational safety codes/regulations during installation,
operation and equipment maintenance. This may require additional field marking or labeling defining
appropriate level of PPE (Personal Protection Equipment) to reduce the risk of Arc-flash related injuries.
Contact our Technical Support for product specific information.
INSTALLATION
- This UPS must be installed and connected only by trained personnel.
- Verify accurately during Commissioning and Maintenance of the UPS, for the following:
Damaged components, squeezed wires and cables, or not correctly inserted plugs.
- After removing the sidewalls of the UPS, make sure that all earth connections when reassembling, are
correctly reattached.
- This UPS is intended for use in a controlled indoor environment free of conductive contaminants and
protected against animals intrusion.
- WARNING! HIGH EARTH LEAKAGE CURRENT:
Earth connection is essential before connecting to AC input!
- Switching OFF the unit does not isolate the UPS from the utility.
- Do not install the UPS in an excessively humid environment or near water.
- Avoid spilling liquids on or dropping any foreign object into the UPS.
- The unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 104F
(40°C).
- Optimal battery life is obtained if the ambient temperature does not exceed 77°F (25C).
- It is important that air can move freely around and through the unit. Do not block the air vents.
- Avoid locations in direct sunlight or near heat sources.
STORAGE
- Store the UPS in a dry location; storage temperature must be within -13°F (-25°C) to 131°F (+55C).
- The optimal temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -
4°F (-20°C) to 104°F (40°C).
- If the unit is stored for a period exceeding 3 months, the battery must be recharged periodically (time
depending on storage temperature).
BATTERY
- The battery-voltage is dangerous for person‟s safety.
- When replacing the battery, use the same cells number, voltage (V), capacity (Ah).
All the battery used, shall be of the same manufacturer and date of production.
- Proper disposal or recycling of the battery is required.
Refer to your local codes for disposal requirements.
- Never dispose of battery in a fire: they may explode.
- Do not open or mutilate battery: their contents (electrolyte) may be extremely toxic.
If exposed to electrolyte, wash immediately with plenty of water.
- Avoid charging in a sealed container.
- Never short-circuit the batteries.
When working with batteries, remove watches, rings or other metal objects, and only use insulated tools.
- In case of air shipment, the cables +/- going to the battery fuses/terminals shall be disconnected and isolated.
1 IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions for models TLE Series 225 - 500 that should be followed
during installation and maintenance of the UPS and battery.
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Installation Guide TLE Series 225 - 500 UL S1
EXTERNAL BATTERY MUST BE INSTALLED AND CONNECTED TO THE UPS BY
QUALIFIED SERVICE PERSONNEL ONLY.
INSTALLATION PERSONNEL MUST READ THIS ENTIRE SECTION BEFORE HANDLING
THE UPS AND BATTERY.
DANGER!
Full voltage and current are always present at the battery terminals.
The battery used in this system can provide dangerous voltages, extremely high currents and a
risk of electric shock.
If the terminals are shorted together or to ground they may cause severe injury.
You must be extremely careful to avoid electric shock and burns caused by contacting battery
terminals or shorting terminals during battery installation.
Do not touch uninsulated battery terminals.
A qualified service person, who is familiar with battery systems and required precautions, must
install and service the battery.
The installation must conform to national and local codes.
Keep unauthorized personnel away from the battery.
The qualified service person must take these precautions:
1 Wear protective clothing, such as rubber gloves and boots and protective eye wear
Batteries contain caustic acids and toxic materials and can rupture or leak if mistreated.
Remove rings and metal wristwatches or other metal objects and jewelry.
Do not carry metal objects in your pockets where the objects can fall into the battery
cabinet.
2 Tools must have insulated handles and must be insulated so that they will not short battery
terminals.
Do not allow a tool to short between individual or separate battery terminals or to the
cabinet or rack.
Do not lay tools or metal parts on top of the battery, and do not lay them where they could
fall onto the battery or into the cabinet.
3 Install the battery as shown on the drawing provided with the battery.
When connecting cables, never allow a cable to short across a battery’s terminals, the
string of battery, or to the cabinet or rack.
4 Align the cables on the battery terminals so that the cable lug will not contact any part of
the cabinet or rack, even if the battery is moved.
Keep the cable away from any sharp metal edges.
5 Install the battery cables in such a way that the UPS or battery cabinet doors cannot pinch them.
6 Do not connect the battery terminal to Ground.
If any battery terminal is inadvertently grounded, remove the source of the ground.
Contacting any part of a grounded battery can cause a risk of electric shock.
7 To reduce the risk of fire or electric shock, install the battery in a temperature and humidity
controlled indoor area, free of contaminants.
8 Battery system chassis ground (earth) must be connected to the UPS chassis ground (earth).
If you use conduits, this ground conductor must be routed in the same conduit as the
battery conductors.
9 Where conductors may be exposed to physical damage, protect the conductors in
accordance with all applicable codes.
10 If you are replacing the battery or repairing battery connections, shut OFF the UPS and
remove the battery fuses.
Safety instructions when working with battery
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Installation Guide TLE Series 225 - 500 UL S1
WARNING, if instruction is not followed injury or serious equipment damage may
occur!
CAUTION, internal parts have dangerous voltage present.
Risk of electric shock!
PE (Earth) – GND (Ground)
PROTECTIVE GROUNDING TERMINAL:
A terminal which must be connected to earth ground prior to making any other
connection to the equipment.
A terminal to which or from which an alternating (sine wave) current or voltage
may be applied or supplied.
A terminal to which or from which a direct current or voltage may be applied or
supplied.
This symbol indicated the word “phase”.
This symbol indicates the principal on/off switch in the on position.
This symbol indicates the principal on/off switch in the off position.
Safety symbols and warnings
Safety warnings
The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to
the UPS system and the supplied critical loads.
The non-observance of the warnings reminding hazardous situations could result in human injury and
equipment damages.
Please pay attention to the meaning of the following warnings and symbols.
Throughout this manual the following symbols are defined:
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Installation Guide TLE Series 225 - 500 UL S1
1 Opening for top cable entry (*)
2 Opening for bottom cable entry (*)
3 Bus bars for Utility input and Load output
4 Bus bars for external Battery connection
CI Customer Interface Board (see Fig. 2.1-4)
CR Connectivity Rack
J35µP Serial port RS232 for IMV protocol
Q1 UPS output switch
Q2 Manual Bypass switch
SNMP 3-ph SNMP/WEB plug-in adapter (option - see Fig. 2.1-4)
XA Terminals for EPO connection and 24Vdc for external battery switch
*) Remove this panel or provide means to capture metal filings from cutting conduit entry holes
1
4
3
TLES_UL_225-250_S1_UPS_GE_04
Q1
I ON
0 OFF
Q2
I ON
0 OFF
12
EPO
EPO
-
+
XA
CR
J35µP
RPA
Q2Q1
2
Fig. 2.1-6 TLE Series 225 & 250 - General view without protection panels
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Installation Guide TLE Series 225 - 500 UL S1
1 Opening for top cable entry (*)
2 Opening for bottom cable entry (*)
3 Bus bars for Utility input and Load output
4 Bus bars for external Battery connection
CI Customer Interface Board (see Fig. 2.1-4)
CR Connectivity Rack
J35µP Serial port RS232 for IMV protocol
Q1 UPS output switch
Q2 Manual Bypass switch
SNMP 3-ph SNMP/WEB plug-in adapter (option - see Fig. 2.2-4)
XA Terminals for EPO connection and 24Vdc for external battery switch
*) Remove this panel or provide means to capture metal filings from cutting conduit entry holes
TLES_UL_400-500_S1_UPS_GE_04
Q1
12
I ON
0 OFF
Q2
I ON
0 OFF
EPO
EPO
-
+
1
2
XA
CR
RPA
J35µP
4
Q1
Q2
3
Fig. 2.1-6 TLE Series 400 & 500 - General view without protection panels
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Installation Guide TLE Series 225 - 500 UL S1
NOTE !
This product has been designed to respect the
environment, using materials and components respecting
eco-design rules.
It does not contain CFCs (Carbon Fluor Clorid) or HCFCs
(Halogen Carbon Fluor Clorid).
PACKING MATERIAL RECYCLING
GE„s Critical Power, in compliance with environment
protection, uses only environmentally friendly material.
UPS packing materials must be recycled in compliance with
all applicable regulations.
RECYCLING AT THE END OF SERVICE LIFE !
GE‟s Critical Power, in compliance with environment
protection recommends to the User that the UPS
equipment, at the end of its service life, must be
recovered conforming to the local applicable regulations.
WARNING !
Leads contained in the batteries is a dangerous substance
for the environment, therefore it must be correctly
recycled by specialized companies!
3 ENVIRONMENT
3.1 RECYCLING INSTRUCTIONS
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Installation Guide TLE Series 225 - 500 UL S1
The UPS is packaged on a pallet suitable for handling with a forklift.
The UPS must be moved in upright position.
Do not tilt cabinets more than +/- 10° during handling.
Move the UPS in its original package to the final destination site.
Do not stack other packages on top: This could damage the UPS.
Forklift
Fig. 4.1-1 Position of the forklift when moving the unpacked UPS
Forklift
The UPS may be lifted with a forklift in
upright position.
Take note of the center of gravity
marked on the package.
Crane
Fig. 4.1-2 Position of the carrying belts when moving the unpacked UPS
WARNING !
Check for sufficient floor and
elevator loading capacity.
Transport UPS only in upright
position.
Do not stack other package on top
of the UPS.
Crane
If the UPS has to be lifted by crane, use
suitable carrying belts taking note of the
center of gravity marked on the
package.
Take all necessary precautions to
avoid damage to the cabinet while
hoisting the UPS.
WARNING !
When loading / unloading and when
moving the UPS, it is forbidden:
When loading / unloading and when
moving the UPS, pay attention to:
4 INSTALLATION
4.1 TRANSPORT
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Installation Guide TLE Series 225 - 500 UL S1
NOTE !
A damaged UPS must never be installed or connected to Utility or Battery!
The equipment is carefully packed for transport and
storage so that it is in a perfect condition when eventually
installed.
Never leave an UPS outside the building and do not store
the UPS one on top of the other.
We recommend to store the UPS in its original package in
a dry, dust-free room, away from chemical substances,
and with a temperature range not exceeding -13°F (-25°C)
to 131°F (55°C).
In case the battery is included please refer to Section 4.3.2.
Recharge stored maintenance free Battery every:
6 months when the storage temperature is 68°F (20°C)
3 months when the storage temperature is 86°F (30°C)
2 months when the storage temperature is 95°F (35°C)
4.2 DELIVERY
When delivered, inspect the package integrity and the physical condition of the cabinets carefully.
In case of any damage sustained during transport, immediately inform the carrier and contact your
local Service Center.
A detailed report of the damage is necessary for any insurance claim.
4.3 STORAGE
4.3.1 Storage of the UPS
Some important functions of the UPS, such as the customized functions, are defined by parameters
stored in a RAM memory.
A small backup Battery located on the Control Unit board supplies the RAM.
If the storage time of the UPS exceeds 1 year, these functions should be verified by an authorized
Service Center before putting the UPS into operation.
4.3.2 Storage of Battery
When the delivery includes a maintenance free Battery, keep in mind that they are subject to selfdischarge and therefore you must recharge the Battery.
The storage time without Battery recharge depends on the temperature of the storage site.
The optimal temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the
range -4°F (-20°C) to 104°F (40°C).
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Installation Guide TLE Series 225 - 500 UL S1
NOTE !
UPS installation and connection must be performed by QUALIFIED SERVICE
PERSONNEL only.
If optional cabinets and accessories are included with the UPS, please refer to those
accompanying manuals for installation and operating instructions.
NOTE !
Temperature is very important for valve-regulated batteries (maintenance free).
Operation at temperatures higher than 77°F (25°C) will reduce battery life.
Positioning of the UPS TLE Series 225 - 500
Fig. 4.4.1-1 TLE Series 225 - 500 – Positioning of the UPS
The rear panel of the UPS may be
mounted flush to a wall or other
structure.
Clearance around the front of the unit
should be sufficient to enable free
passage of personnel with the doors
fully open, and to allow sufficient
airflow to the door vents.
Check section 110-26(A) of the NEC
code for specific requirements.
To guarantee proper cooling air
exhaust, the recommended minimum
clearance between ceiling and top of
the UPS is 20” (500mm).
A single-phase power outlet (120Vac)
should be provided near the UPS for
connection of power tools, test
equipment or connectivity devices.
This outlet must be grounded.
TLES_UL_225-500_S1_UPS disposition_GE_01
TLE Series 225 & 250
TLE Series 400 & 500
Min.
20" / 500mm
Min.
20" / 500mm
4.4 PLACE OF INSTALLATION
4.4.1 UPS location
It is important to have a clean, dust-free environment provided with proper ventilation and airconditioning to keep the ambient temperature within the specified operating range.
The recommended air inlet temperature is from 68°F (20°C) to 77°F (25°C) (max. 104°F / 40°C).
Refer to Section 4.5.
Check for sufficient floor load capacity before installing the UPS and the Battery.
Refer to Section 4.1.1.
For Battery installation follow the local codes and the recommendation of the battery supplier.
The TLE Series 225 - 500 UPS can radiate radio frequency energy.
Although some RFI (Radio Frequency Interference) filtering is inherent to the UPS there is no guarantee
that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close
by.
If interference is expected, the UPS should be moved away from the sensitive equipment.