GE Industrial Solutions SSTW005A0F User Manual

GE
t
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
RoHS Complian
Applications
Wireless Networks
Hybrid power architectures
Optical and Access Network Equipment
Enterprise Networks including Power over Ethernet (PoE)
Industrial markets
Options
Negative Remote On/Off logic
Surface Mount/Tape and Reel (-SR Suffix)
Features
Compliant to RoHS II EU “Directive 2011/65/EU (-Z versions)
Compliant to REACH Directive (EC) No 1907/2006
Ultra-wide Input Voltage Range, 36Vdc to 75Vdc
No minimum load
High efficiency – 87.5% at full load (Vin=48Vdc)
Constant switching frequency
Low output ripple and noise
Small Size and low profile, follows industry standard 1x1
footprint
27.9mm x 24.4mm x 8.5mm (MAX) (1.10 x 0.96 x 0.335 in)
Surface mount (SMT) or Through hole (TH)
Reflow process compliant, both SMT and TH versions
Positive Remote On/Off logic
Output overcurrent/voltage protection (hiccup)
Over-temperature protection
Output Voltage adjust: 90% to 110% of V
Wide operating temperature range (-40°C to 85°C)
*
UL
Recognized to UL60950-1, CAN/CSA† C22.2 No.60950-1,
and EN60950-1(VDE
CE mark meets 2006/95/EC directive Meets the voltage and current requirements for ETSI 300-
132-2 and complies with and licensed for Basic insulation rating per EN60950-1
2250 Vdc Isolation tested in compliance with IEEE 802.3
standards
**
ISO
9001 and ISO 14001 certified manufacturing facilities
0805-1) Licensed
o,nom
§
¤
PoE
Description
The SSTW005A0F Barracuda™ series power modules are isolated dc-dc converters that operate over an ultra-wide input voltage range of 36Vdc -75Vdc and provide a single precisely regulated output voltage at 3.3Vdc. This series is a low cost, smaller size alternative to the existing LW/LAW/LC/SC/SW with enhanced performance parameters. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency of 87.5% typical at full load. Built-in filtering for both input and output minimizes the need for external filtering. The module is fully self-protected with output over-current and over-voltage, over-temperature and input under voltage shutdown control. Optional features include negative or positive on/off logic and SMT connections.
* UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Associat ion.
VDE is a trademark of Verband Deutscher Elektrotechnik er e.V.
§ This product is intended for integration into end- user equipment . All of the required procedures of end-use equipment should be followed. ¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated. ** ISO is a registered trademark of the Internat ional Organization of Standards.
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 1
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage (Continuous) All V
Transient (100ms) All V
Operating Ambient Temperature All T
(see Thermal Considerations section)
Storage Temperature All T
Altitude* All
I/O Isolation Voltage (100% factory Hi-Pot tested) All
IN
IN, trans
A
stg
* For higher altitude applications, contact your GE Sales Representative for alternative conditions of use.
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 36 48 75 Vdc
Input No Load Current
VIN = 48Vdc, (IO = 0, module enabled) All I
Input Stand-by Current
(VIN = 48Vdc, module disabled)
Maximum Input Current (VIN=36Vdc, IO=I
Inrush Transient All I2t 0.05 A2s Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 12μH source impedance; V see Test configuration section)
Input Ripple Rejection (120Hz) All 60 dB
EMC, EN55022 See EMC Considerations section
) All I
O, max
=0V to 75Vdc, IO= I
IN
Omax
;
All I
All 30 mA
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of complex power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 3 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
30 mA
IN,No load
4 6 mA
IN,stand-by
IN,max
-0.3 80 Vdc
-0.3 100 Vdc
-40 85 °C
-55 125 °C
4000 m
2250 Vdc
1.1 Adc
p-p
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 2
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Electrical Specifications (continued)
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point
(VIN=48Vdc, IO=I
O, max
, TA=25°C)
Output Voltage
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range
Selected by external resistor
Output Regulation
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
to T
ref=TA, min
) All
A, max
Output Ripple and Noise on nominal output
Measured with 10uF Tantalum||1uF ceramic
(VIN=48Vdc, IO=80%I
=25°C)
O, max, TA
RMS (5Hz to 20MHz bandwidth)
Peak-to-Peak (5Hz to 20MHz bandwidth)
External Capacitance All C
Output Current All I
Output Current Limit Inception (Hiccup Mode) All I
Output Short-Circuit Current
VO ≤ 250 mV @ 25°C
Efficiency
=48Vdc, TA=25°C, IO=I
V
IN
O, max
Switching Frequency (Fixed)
VIN=48Vdc and IO= I
O, max
Dynamic Load Response (IO/t=0.1A/s, VIN=48Vdc, TA=25°C, CO =100F)
Load Change from IO= 50% to 75% or 25% to 50% of I
:
O,max
Peak Deviation All Vpk
Settling Time (Vo<10% peak deviation) All ts
V
3.3 V
O
All V
All V
O, set
O
O, adj
All
All I
O, max
o
O, lim
O, s/c
All η 86.0 87.5
All f
sw
3.25 3.30 3.35 Vdc
-3.0
-10
 
0.05 0.2 % V
0.05 0.2 % V
 
0
0
 
5.5 7.0
+3.0 % V
+10 % V
1.0 % V
25 mV
75 mV
1000 μF
5.0 Adc
0.8 A
350
 
3.0
800
 
% V
pk-pk
Adc
rms
%
kHz
s
O, set
O, set
O, set
O, set
O, set
rms
O, set
Isolation Specifications
Parameter Symbol Min Typ Max Unit
Isolation Capacitance C
Isolation Resistance R
I/O Isolation Voltage All
iso
iso
10
1000
2250 Vdc
pF
M
General Specifications
Parameter
Calculated Reliability based upon Telcordia SR-332 Issue 2: Method I Case 3
=48Vdc, IO=80%xI
(V
IN
, TA=40°C, airflow = 200 LFM, 90% confidence)
O, max
Weight
FIT 144.0 109/Hours
MTBF 6,946,199 Hours
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 3
Min Typ Max Unit
8.0 (0.28)
g (oz.)
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VIN=V
Signal referenced to V
Negative Logic: device code suffix “1”
Logic Low = module On, Logic High = module Off
Positive Logic: No device code suffix required
Logic Low = module Off, Logic High = module On
Turn-On Delay and Rise Times (IO=80% of I
Case 1: Input power is applied for at least 1second, and then the
On/Off input is set from OFF to ON (T V
Case 2: On/Off input is set to Module ON, and then input power is
applied (T
Output voltage Rise time (time for Vo to rise from 10% of V
Output Voltage Overshoot
(IO=80% of I
Output Overvoltage Protection
Input Undervoltage Lockout
to V
IN, min
Logic Low - Remote On/Off Current (V
; open collector or equivalent,
IN, max
terminal)
IN-
= -0.7Vdc) All I
on/off
Logic Low - On/Off Voltage All V
Logic High Voltage (I
= 0Adc) All V
on/off
Logic High maximum allowable leakage current All I
, TA=25°C)
O, max
= 10% of V
O
to 90% of V
o,set
= on/off pin transition until
)
O, set
= VIN reaches V
delay
)
o, set
, VIN= 48Vdc, TA=25°C)
O, max
delay
until VO = 10% of V
IN, min
O,set
)
All
All
All T
All V
Turn-on Threshold All V
Turn-off Threshold All V
Hysterisis All V
on/off
on/off
on/off
on/off
T
delay
Case1
T
delay
Case2
O, limit
uv/on
uv/off
rise
hyst
-0.7
2.0
 
10 20 ms
10 20 ms
5 10 ms
0.15 mA
0.8 Vdc
18 Vdc
25 μA
3 % V
4.0 6.5 Vdc
30 32
34 36 V
2.0
Vdc
Vdc
O, set
dc
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 4
G
S
3
C
T
p
OUTPUT VOLTAGE On/Off VOLTAGE
E
n
s
a
v
i
OUTPUT VOLTAGE On/Off VOLTAGE
c
d
s
O
P
n
T
T
s
4
W
©
t
O
s
E
e
v
C
y
F
r
r
n
VO
(V) (1V/div) V
IN
(V) (20V/div)
r
)
t
v
e
t
VO
(V) (1V/div) V
IN
(V) (20V/div)
t
t
e
e
O
n
t
%
t
t
h
V
e
e
V
=
Data S
eet
STW00
6-75Vdc I
haracteri
he following fi ositive or neg
EFFICIENCY, (%)
Figure 1. Con
5A0F Ba
put; 3.3V
tic Curve
gures provide
tive remote
OUT
verter Efficie
rracuda
c, 5A, 15
typical charac
n/Off logic.
UT CURRENT, IO
cy versus Ou
™ Serie
Output
teristics for th
(A)
put Current.
; DC-D
SSTW005A0
Conver
(3.3V, 5A) at 2
(A)
IN
INPUT CURRENT, I
Figu
e 2. Convert
(V) (100mV/div)
O
er Pow
5oC. The figur
INPUT V
r Input Curre
r Modu
s are identica
LTAGE, VIN (V)
t versus Inpu
les
l for either
t Voltage.
(V) (100mV/div)
O
OUTPUT VOLTAGE
V
Figure 3. Typ
(V) (2V/div)
On/Off
(V) (1V/div) V
O
V
Figure 5.Typi logic version
cal output rip
al Start-up U
shown (VIN =
IME, t (2s/div)
ple and noise
IME, t (5ms/div)
ing Remote
8V, Io = I
o,max
(Io = I
o,max
n/Off, negati
)
.
).
OUTPUT CURRENT OUTPUT VOLTAGE
Figu Cha CO>1
e Figu
I
o,max
Io(A) (2A/div) V
e 4. Transien ge from 50%
00μF
OUTPUT VOLTAGE INPUT VOLTAGE
e 6. Typical S
.
TIME,
Response to
to 75% to 50
TIME,
art-up Using
(1ms/div)
0.1A/µS Dyna
(5ms/div)
Input Voltag
of full load,
mic Load
in=48V,
(V
IN
= 48V, I
o
March 26, 2013
2012 General
lectric Compan
. All rights reser
ed.
Pag
5
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Test Configurations
Vout+
V
Vout-
x 100 %
CURRENT PROBE
33μF
SC O P E
O
Vin+
Vin-
RESI STI V E LO A D
R
contact Rdistribution
R
contact Rdistribution
R
LOAD
TO OSCILLOSCOPE
L
TEST
12μH
CS 220μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
E.S.R.<0.1
@ 20°C 100kHz
source inductance (L possible battery impedance. Measure current as shown above.
) of 12μH. Capacitor CS offsets
TEST
Figure 7. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
1uF .
V
( – )
O
NOTE: All voltage measurements to be take n at the module
terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
10uF
GROUND PLANE
Figure 8. Output Ripple and Noise Test Setup.
R
R
contact
distribution
R
R
contact
distribution
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
Vin+
V
IN
Vin-
Figure 9. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
VIN. I
O
IN
Design Considerations
Input Source Impedance
The power module should be connected to a low ac-impedance source. Highly inductive source impedance can affect the stability of the power module. For the test configuration in Figure 7, a 33μF electrolytic capacitor (ESR<0.7 at 100kHz), mounted close to the power module helps ensure the stability of the unit. Consult the factory for further application guidelines.
Safety Considerations
For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 60950-1-3, CSA C22.2 No. 60950-00, and VDE 0805 (IEC60950, 3
If the input source is non-SELV (ELV or a hazardous voltage greater than 60 Vdc and less than or equal to 75Vdc), for the module’s output to be considered as meeting the requirements for safety extra-low voltage (SELV), all of the following must be true:
The input source is to be provided with reinforced
insulation from any other hazardous voltages, including the ac mains.
One V
pin and one V
IN
the input and output pins are to be kept floating.
The input pins of the module are not operator accessible.
Another SELV reliability test is conducted on the whole
system (combination of supply source and subject module), as required by the safety agencies, to verify that under a single fault, hazardous voltages do not appear at the module’s output.
Note: Do not ground either of the input pins of the module
without grounding one of the output pins. This may allow a non-SELV voltage to appear between the output pins and ground.
The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
For input voltages exceeding –60 Vdc but less than or equal to –75 Vdc, these converters have been evaluated to the applicable requirements of BASIC INSULATION between secondary DC MAINS DISTRIBUTION input (classified as TNV-2 in Europe) and unearthed SELV outputs.
The input to these units is to be provided with a maximum 3A time-delay fuse in the ungrounded lead.
pin are to be grounded, or both
OUT
rd
Edition).
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 6
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Feature Description
Remote On/Off
Two remote on/off options are available. Positive logic turns the module on during a logic high voltage on the on/off pin, and off during a logic low. Negative logic remote on/off, device code suffix “1”, turns the module off during a logic high and on during a logic low.
Vin+
I
on/off
V
on/off
Figure 10. Circuit configuration for using Remote On/Off Implementation.
To turn the power module on and off, the user must supply a switch (open collector or equivalent) to control the voltage
) between the ON/OFF terminal and the VIN(-) terminal.
(V
on/off
Logic low is 0V ≤ V logic low is 1mA, the switch should be maintain a logic low level whilst sinking this current.
During a logic high, the typical V is 2.4V, and the maximum allowable leakage current at V
2.4V is 25μA. If not using the remote on/off feature: For positive logic, leave the ON/OFF pin open. For negative logic, short the ON/OFF pin to V
ON/OFF
Vin-
0.8V. The maximum I
on/off
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The average output current during hiccup is 10% I
O, max
.
Overtemperature Protection
To provide protection under certain fault conditions, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the thermal reference point Tref (Figure 16), exceeds 125 intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restart upon cool-down to a safe temperature.
o
C (typical), but the thermal shutdown is not
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will only begin to operate once the input voltage is raised above the undervoltage lockout turn-on threshold, V operating, the module will continue to operate until the input
Vout+
TRIM
Vout-
during a
on/off
generated by the module
on/off
(-).
IN
. Once
UV/ON
on/off
voltage is taken below the undervoltage turn-off threshold,
.
V
UV/OFF
Over Voltage Protection
The output overvoltage protection consists of circuitry that independently monitors the output voltage, and shuts the module down if the output voltage exceeds specified limits. The module shall contain hiccup restart capability.
Output Voltage Programming
Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the TRIM pin and either the Vout+ pin or the Vout- pin.
Trim Down – Decrease Output Voltage
By connecting an external resistor between the TRIM pin and Vout+ pin (Radj-down), the output voltage set point decreases (see figure 11). The following equation determines the external resistor value to obtain an output voltage change from V to the desired V
R
downadj
H
Note: Values for G and H are defined in Table 1.
Module G H K
SSTW005A0F 5110 2050 0.8
Table 1. Trim Constants SSTW series
=
Vin+
ON/OFF
Vin-
Figure 11. Circuit Configuration to Decrease Output Voltage.
:
o,adj
adjo
,
 
Vout+
TRIM
Vout-
)5.2(
VV
adjonomo
,,
GV
)(
 
R
adj-down
Trim Up – Increase Output Voltage
By connecting an external resistor between the TRIM pin and Vout- pin (Radj-up), the output voltage set point increases (see figure 12). The following equation determines the external resistor value to obtain an output voltage change from V to the desired V
upadj
H
R
Note: Values for G, H and K are defined in Table 1. The combination of the output voltage adjustment and the
output voltage initial tolerance must not exceed the allowable trim range of 90% to 110% of the nominal output voltage as measured between the Vout+ and Vout- pins.
:
o,adj
 
,
5.2
G
adjo
)5.2(
KV
R
LOAD
o,nom
o,nom
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 7
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S
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Data Sh
et
STW00
6-75Vdc I
eature D
Vin+
ON/OFF
Vin-
igure 12. Circ
he SSTW pow herefore, as t vailable outp
rim Example
or SSTW005A
3.10V:
(downadj
1downadj
5A0F Ba
put; 3.3V
scriptions
it Configura
r modules ha
e output volt
t power is red
F, nominal 3.
 
3
Vout+
TRIM
Vout-
280,
rracuda
c, 5A, 15
(continued)
ion to Increa
e a fixed curr
ge is adjusted
ced.
V module. To
)5.21.3
110
1.33.3(
R
adj-up
2050
™ Serie
Output
R
LOAD
e Output Volt
nt-limit set p
down, the
trim module d
 
; DC-D
ge.
int.
own
Conver
re 13. Therm
Figu
(A)
O
er Pow
l Test Setup .
r Modu
les
hermal C
he power mo nvironments;
help ensure
onsiderations
ower dissipati
eduction in th
r
esult in an inc
r
he thermal da
easurements
t
hermo-couple
t
mperatures: eramic capac onductors, w
t
mperature. F
odule output omponents re
t
mperature, a
r
epeated for a
f
mily of modu
arch 26, 2013
nsiderati
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owever, suffi
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include ambi
on, and the n
operating te
ease in reliabi
ta presented taken in a wi
instrumentati
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r a given airfl power is incre
aches its maxi
defined in IP
ifferent airflo
le output dera
ns
n a variety of t
ient cooling s
ion.
nt temperatu
ed for increas
perature of t
lity.
ere is based o d tunnel, usin
n to monitor
ntrol ICs, ma tors, and mo
the ambient a
w and ambie ased, until on mum derated
-9592A. This or ambient
ing curves is
hermal
ould be provi
e, airflow, mo
d reliability. A e module will
n physical
automated ey compone
netic cores,
ule pwb irflow rate an nt temperatur
(or more) of t
operating
rocedure is t emperature u
btained.
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Figur SSTW Direc
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lectric Compan
LOCAL
14. Output
005A0F in the
ion from Vin(
hermal refere
n in Figure 1
ld not exceed
re 15. T
ref
Te
t Transfer vi
ased airflow
onvection. D
nt that can b
. All rights reser
MBIENT TEM
urrent Derati
Transverse
) to Vin(+); Vi
nce point, T
. For reliable 111oC.
perature Me
a Convectio
ver the modu
rating figures
delivered by
ed.
ERATURE, TA (
g for the Op
rientation; Ai
= 48V.
used in the sp
ref
peration this
surement L
e enhances th
showing the
ach module
C)
n Frame flow
cifications is
emperature
cation.
e heat transfe
aximum outp ersus local
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Data S
eet
STW00
6-75Vdc I
mbient temp m/s (600 ft./
urves section.
lease refer to rocess For Op etailed discus evice temper
MC Requi
igure 16 sho onducted emi
igure 16. Sug
C1 ,
5A0F Ba
put; 3.3V
rature (TA) for
in) are shown
he Applicatio
en-Frame Boa
ion of therm
tures.
ements
s a maximum
sion limits of
ested Config
Ref
Des
2, C3
C4,
C5
L
1
L
2
rracuda
c, 5A, 15
atural conve
in the respecti
Note “Therm rd-Mounted P l aspects inclu
filter configur
N55022 Clas
ration for EN
10
™ Serie
Output
tion and up t
e Characteris
l Characteriz wer Modules
ding maximu
tion to meet t B.
55022 Class
Filter
2
.2uF/100V
3nF Y cap H CM choke uH inductor
; DC-D
tics
tion
for a
e
.
Conver
STW family o
The Thr
ugh-Hole (TH)
Thr
ough-Hole
The
RoHS-complia
(Sn/Ag/Cu) Pb
SAC com
ponents. The
sing
e or dual wav
RoH
-compliant fi
free
wave solderin
3C
s is suggested
that
the temperat
210
C. For Pb sold
260
C, while the P
Hol
module is als
sold
ring. Refer to
pro
ess details. If
con
ult with your
Su
face Mou
Pic
and Place
The
STW-SR serie
ope
-frame const
ass
mbly within a
The
STW-SR serie
netic compon
er Pow
power modul
or Surface Mo
oldering I
nt (Z codes) th
free solder an are designed
soldering m ish that is co
processes. A
. The wave pr
re of the pow
er, the recom
-free solder p compatible
the Reflow Sol
dditional info
E representat
t Informa
s of DC-to-DC
uction and ar
fully automat
s modules are
nt surface to
r Modu
es is available unt (SMT) sold
formation
ough-hole pr
d RoHS-compl
to be process chines. The pi
patible with
maximum pr
heat process r module boa
ended pot te t is 270C m
ith paste-in-h dering Inform rmation is nee ive for more d
ion
power conver
designed for
d manufactur
designed to u
allow for pick
les
for either ring.
ducts use the
iant
d through
ns have an
oth Pb and P heat rate of should be suc
rd is kept belo
perature is x. The Throug ole reflow
tion section f
ded, please
tails.
ers use an
surface moun
ng process.
e the main
nd place.
-
h
r
Not
: All dimensio
Figu
re 18. Pick an
Z Pl
ne Height
The
igure 17. EM
or further info lease refer to
ayout Co
he SSTW pow sed in fine pit omponent cle
odule and th
opper areas o
odule. Also a
ower module.
or additional l
heet.
March 26, 2013
signature us
rmation on de
he FLTR100V
sideratio
r module seri
h system car
rance betwe
mounting bo n the outer la void placing vi
yout guide-li
ng above filt
igning for EM
0 data sheet (
s
s are low pro architecture n the bottom
rd is limited.
er directly un
a interconnec
es, refer to th
r, SSTWA.
compliance,
FDS01-043EP
ile in order to . As such, of the power
void placing
erneath the p
s underneath
FLTR100V10
2012 General
).
e
wer
the
data
lectric Compan
Z’ plane heigh
no
inal with an R
No
zle Recomm
The
module weigh
fra
e constructio
whe
n compared
Vari
bles such as
plac
ement speed
pro
ess.
The
minimum rec
ope
ation is 5mm.
will
afely fit withi
6.5
m.
. All rights reser
s in mm [in].
Place Locati
t of the pick a
S tolerance o
ndations
has been ke . Even so, the
ith conventio
ozzle size, tip
hould be con
mmended no The maximu
the allowable
ed.
n.
d place locati
+/-0.25 mm.
t to a minimu
have a relati
al SMT compo style, vacuum idered to opti
zle diameter f
nozzle outer component s
n is 7.50mm
by using op
ely large ma nents. pressure and
ize this
r reliable
iameter, whic acing, is
Pag
n
s
h
9
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Oblong or oval nozzles up to 11 x 6 mm may also be used within the space available.
For further information please contact your local GE Technical Sales Representative.
Reflow Soldering Information
These power modules are large mass, low thermal resistance devices and typically heat up slower than other SMT components. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly.
The following instructions must be observed when SMT soldering these units. Failure to observe these instructions may result in the failure of or cause damage to the modules, and can adversely affect long-term reliability.
There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. The recommended linear reflow profile using Sn/Pb solder is shown in Figure 19 and 20. For reliable soldering the solder reflow profile should be established by accurately measuring the modules CP connector temperatures.
300
250
200
150
10 0
REFLOW TEMP (C)
50
0
Pe ak Temp 235oC
Heat zone
oCs-1
max 4
Soak zone 30-240s
P reheat zone
oCs-1
max 4
REFLOW TIME (S)
T 205
lim
Cooling zo ne 1- 4
above
o
C
oCs-1
Figure 19. Recommended Reflow Profile for Sn/Pb solder.
240
235
230
225
220
215
210
MAX TEMP SOLDER (C)
205
200
0 10203040 5060
Figure 20. Time Limit, T
TIME LIMIT (S)
, Curve Above 205oC Reflow .
lim
Lead Free Soldering
The –Z version SMT modules of the SSTW series are lead-free (Pb-free) and RoHS compliant and are compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability.
300
Per J-STD-020 Rev. C
250
200
150
Heating Zone 1°C/Second
100
Reflow Temp (°C)
50
0
Peak Te mp 260°C
* Min. Time Above 235°C 15 Seconds
*Time Above 217°C
60 Seconds
Reflow Time (Seconds)
Figure 21. Recommended linear reflow profile using Sn/Ag/Cu solder.
MSL Rating
The SSTW001A3B series SMT modules have a MSL rating of 2a.
Cooling Zone
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 10
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Surface Mount Information (continued)
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Figure 22.
Layout Recommendations
Dimensions are in millimeters and [inches]. Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated) x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer
to Lineage Power Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
SMT Layout
Through Hole Layout
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 11
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Packaging Details
The SSTW005A0F-SR series SMT versions are supplied in tape & reel as standard. Details of tape dimensions are shown below. Modules are shipped in quantities of 150 modules per reel.
Tape Dimensions
Dimensions are in millimeters and [inches]. Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated) x.xx mm 0.25 mm [x.xxx in 0.010 in.]
The SSTW005A0F - series Through Hole versions are supplied in trays as standard. Details of tray dimensions are shown below. Modules are shipped in quantities of 75 modules per box.
Tray Dimensions
Dimensions are in millimeters. Tolerances: x.x mm 0.5 mm (unless otherwise indicated) x.xx mm 0.25 mm
Material PET (1mm)
Max surface
resistivity
Color Clear
Capacity 25power modules
Min order
quantity
9
-1011/PET
10
75pcs (1 box of 3 full
trays + 1 empty top
tray)
March 26, 2013 ©2012 General Electric Company. All rights reserved. Page 12
G
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1
Data S
eet
STW00
6-75Vdc I
echanica
imensions ar
olerances: x.x
x.x
5A0F Ba
put; 3.3V
l Outline f
in millimeter
mm  0.5 mm
mm  0.25
Top View
ide View
rracuda
c, 5A, 15
r SSTW00
and [inches].
[x.xx in.  0.02
m [x.xxx in 
™ Serie
Output
5A0F Surf
in.] (unless ot
.010 in.]
; DC-D
ce-Mount
erwise indica
Conver
Module
ed)
er Pow
r Modu
les
Bo
Pin Fu
1 2 3 ON 4 5 T 6
March 26, 2013
tom View
ction
n + in ­/OFF
ut -
IM
ut +
2012 General
lectric Compan
. All rights reser
ed.
Page
3
G
S
3
M
M
D
T
E
n
e
x
SBot
c
V
Vi
/
Vo
R
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d
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W
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C
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M
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v
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e
1
Data Sh
et
STW00
6-75Vdc I
echanica
imensions ar
olerances: x.x
x.x
5A0F Ba
put; 3.3V
l Outline f
in millimeter
mm  0.5 mm
mm  0.25
Top View
ide View
rracuda
c, 5A, 15
r SSTW00
and [inches].
[x.xx in.  0.02
m [x.xxx in 
™ Serie
Output
5A0F Thro
in.] (unless ot
.010 in.]
; DC-D
gh Hole
erwise indica
Conver
odule
ed)
er Pow
r Modu
les
Pin
1 2 3 ON 4 5 T 6
arch 26, 2013
tom View
Fun
tion
i
n +
n -
OFF
ut -
IM
o
ut +
2012 General
lectric Compan
. All rights reser
ed.
Page
4
GE
Data Sheet
SSTW005A0F Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 3.3Vdc, 5A, 15W Output
Ordering Information
Please contact your GE Sales Representative for pricing, availability and optional features.
Device Codes
Device Code
SSTW005A0F41Z 48V (36-75Vdc) 5.0A 3.3V Negative Through hole 150030881 SSTW005A0F41-SRZ 48V (36-75Vdc) 5.0A 3.3V Negative Surface mount 150030880
Device Options
Input
Voltage Range
Output
Current
Output
Voltage
Remote
On/Off Logic
Connector
Type
Comcode
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
India: +91.80.28411633
March 26, 2013 ©2012 General Electric Company. All rights reserved. Version 1.0
www.ge.com/powerelectronics
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