GE Industrial Solutions Spectra Series Power Panelboards Bolt-On Main Lug Kits User Manual

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DEH071 Installation Instructions R02
Spectra Series™ Power Panelboards
Bolt-On Main Lug Kits
Application
These instructions apply to main lug kits with the following catalog numbers. An “F” suffix indicates that the kit includes all cover plates.
AMB2120N(F) AMB3120N(F) AMB2120DN(F) AMB3120DN(F) AMB2250CA(F) AMB3250CA(F) AMB2600CA(F) AMB3600CA(F) AMB2800CA(F) AMB3800CA(F) AMB2120CA(F) AMB3120CA(F) AMB2250DCA(F) AMB3250DCA(F) AMB2600DCA(F) AMB3600DCA(F) AMB2800DCA(F) AMB3800DCA(F) AMB2120DCA(F) AMB3120DCA(F)
Installation
WARNING: Danger of electrical shock or injury.
OFF
Turn switchboard before workin e Equipment is to be installed and maintained b properly trained and qualified personnel only.
1. Orient the lug base with the lug wire holes facing the end of the box stamped the interior, as illustrated in Figure 1.
ower ahead of the panelboard or
inside the
ment or removing any component.
LINE or toward the line side of
Line Side
2. Locate the mounting position. For Spectra APNB bolt­on style interiors, locate the side of the panelboard interior in which the dimension from the nearest bus face to the inner face of the bus support rail is 2.75 inches, as shown in Figure 2. The lug straps will be mounted on this side of each phase of the bus.
Nut, Flat
Washer,
Conical Washer
Figure 2. Lug strap positions relative to the bus bars of a Spectra
For Spectra APN plug-in style interiors, the lug straps are positioned between the buses for each phase, as shown in Figure 3. For Spectra APN interiors rated at 600 A or less, the lug tangs are positioned as described above for Spectra APNB interiors.
Nut, Flat
Washer,
Conical Washer
Lug
Strap
Lug
Strap
Bus
Carriage
Bolt
APNB bolt-on interior.
Bus
Carriage
Bolt
Figure 3. Lug strap positions relative to the bus bars of a Spectra
APN plug-in interior.
Figure 1. Lug assembly orientation.
3. Align the mounting holes. Align the lug strap mounting holes with the first and third bus holes from the box end stamped
LINE on the rear row of holes, as
shown in Figure 4.
6. Wire the lugs using the conductor sizes and tightening torques listed in Table 1. If compression lugs are used, follow the tool and wire information stamped on the lugs.
Mounting Holes
Figure 4. Bus bar mounting holes.
4. Fasten the lug straps to the bus using a carriage bolt, flat washer, Belleville washer, and nut, as shown in Figures 2 and 3. Tighten these bolted connections to 200–250 in.-lb.
5. Install the wire barriers. Position the wire barriers so that the second and fourth holes from the top of the wire barrier align with the first and fourth holes of the panel side rails or Z rails, as shown in Figure 5. Secure the wire barriers to the panel side rails or Z rails using the thread-forming screws supplied.
Wire
Barrier
Panel Side
Rail
Torque,
Lug Part No.
252B3638G9–10 375
252B3638G1–2 450 2/0–600 kcmil (4) 252B3638G3–8 450 2/0–600 kcmil (8)
GEA2-750 475 3/0–750 kcmil (2)
in.-lb.
Wire Size
(# of wires)
8–500 kcmil (1)
#2/0–600 kcmil (1)
Table 1. Recommended tightening torque and wire sizes.
7. Install the cover. Lug kits whose catalog numbers have an F suffix include cover plates. Two covers are included: one for 36"- and 40"-wide boxes and one for 44"-wide boxes. Choose the appropriate cover for the box to be used.
Attach the cover to the barriers in four places with the screws and nut fasteners provided, as shown in Figures 6 and 7. Also use the black spacers for the style of cover shown in Figure 7. Tighten the screws to 25–30 in.-lb.
Thread-
Forming
Screws
Figure 5. Wire barrier installation.
Barrier
Cover
Screw
Nut
Fastener
Figure 6. Installing the cover.
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