GE Industrial Solutions Spectra K-Frame MCCB with microEntelliGuard trip unit User Manual

GE Energy
Industrial
Solutions
GEH-701 Installation Instructions
®
Spectra
RMS SK Frame
With microEntelliGuard
Introduction
Spectra® RMS molded-case circuit breakers with microEntelliGuard overload and short-circuit protection for electrical equipment. Frame SKS are available with a selection of rating plugs to a maximum of 1200 amperes, depending on the sensor rating.
TM
trip units provide adjustable
types
SKH, SKL, SKP, SKT, and
SK Frame circuit breakers are listed per Underwriters Laboratories standard UL489 and Canadian Standards Association standard CSA22.2 No.5 and meet the requirements of the International Electrotechnical Commission standard IEC947-21.
WARNING: Danger of electrical shock or injury. Turn OFF the power ahead of equipment before installing this device or removing
any
IMPORTANT: Danger d’électrocution. Couper lalimentation avant d’installer cet appareil ou avant de retirer un autre appareil.
CAUTION: This product is NOT suitable for use in equipment not Contact the equipment manufacturer for possible equipment modifications.
IMPORTANT: Cet appareil ne doit pas être employé dans un equipement qui nest pas spécialement adapte a cet effet. Contactez le fabricant concernant les possibles modifications à apporter à l’équipement .
1. Spectra K Frame designated International Electrotechincal Commission certified label.
specifically
by
SKT or SKS nomenclature will not
TM
Trip Units
other device.
designed to accept it .
carry
the
SK 1200 amp Frame breaker with
Assembly
1. Unpack the circuit breaker and inspect it for any shipping damage. Ensure that the breaker has the proper ampere range, sensor rating, voltage rating, and interruption rating for the application. Since this breaker is available in a wide configurations, compare the catalog number of your purchased breaker with the catalog number Table 1. Installation of an incorrect breaker could result in misapplication, lack of or reduction in
system
microEntelliGuard™ Trip Unit
system
functionality.
variety
coordination,
of
key
in
Instructions
SK (Max Amps)
Catalog Numbers
Trip Amps
GTP0300U0408
300
x
GTP0350U0408
350
x
GTP0400U0410
400
x
GTP0450U0612
450
x
x x GTP0500U0613
500
x x x
GTP0600U0616
600 x x
x
GTP0700U0816
700 x x x GTP0750U0820
750 x x
x
GTP0800U0820
800 x x x GTP0900U1020
900 x x GTP1000U1025
1000 x
x
GTP1100U1225
1100
x
GTP1200U1232
1200
x
Table 1. Catalog numbering system for Spectra® RMS SK Frame breakers with
SK PC 36 12 L4 R 6
Example – a breaker with catalog number SKPC3612L4R6 has the following features:
1 SK1200 frame (SK) 2 100 kA at 480 Vac Standard UL rating (PC) 3 3 pole, 600 Vac maximum (36) 4 1200 A sensors (12) 5 Long-time, Short-time, Instantaneous and Ground
Fault functions (L4) 6 RELT – Reduced 7 Advance Metering, Modbus Communications, and
Waveform Capture (6)
2. Following the instructions supplied with the rating
plug, install the plug into the breaker rating plugs, with their catalog numbers, are listed in Table 2.
1. SKT and SKS catalog codes are optimized for 480Vac maximum voltage rating.
Code Description
SK SK1200 HC
LC/TC1 PC/SC1
HH LL/TT1 PP/SS
3, 4 or
08 10 12
L3
L4
L5
L7
X K Z T R L M N V P S W X 2 6 8
Energy
50kA at 65kA at 100kA at 480 50kA at 65kA at
1
100kA at 480
6 3 Poles, 480Vac or 600Vac
800 1000 1200
LSI
LSIG
LSIA
LSI-CP
None Neutral ZSI
(ST/GF)
ZSI
(ST/GF/INST) RELT ZSI (ST/GF) ZSI (ST/GF) + Neutral ZSI (ST/GF) + RELT + Neutral RELT + Neutral ZSI (ST/GF/INST) ZSI (ST/GF/INST) + Neutral ZSI (ST/GF/INST) + REL T + Neutral Meterin g Meterin g Meterin g (Ad v) + Modbu s + Waveform Meterin g (Ad v) + Modbu s + Waveform
Let-Through (R)
480Vac 480Vac
Vac 480Vac 480Vac 100% Continuous UL Rating
Vac
Amps
Amps Amps
Protection
+ RELT
Protection
+ RELT
(Basic) (Basic)
selectivity
Standard UL
SK
L =
S =
I = Instantaneous
G =
A =
CP = Control
Protection
Protection
Protection
+ Modbus
body.
Available
and will
Rating
Frame
Long
Time
Short
Ground
Ground Fault
Time
Fault
Alarm
Power
Protection
Capture Capture + Protective Relays
Table 2. SK Frame Rating Plugs
carry
a
micro
EntelliGuard™ trip units
Function
Frame
Designation
Interruption
Poles, Max UL
Max
Amps
Standard Functions
Advanced Functions
Advanced Features Communications
Rating
Voltage
Protection
Protection
&
800 1000 1200
GEH-701 Instructions
Internal Accessory
Maximum
Number
of
Ac
cessories
Ac
cessory
Insta
llati
on
Location
Auxiliary
Switch
(SPDT or DPDT)
1
R
ight
Bell Alarm Switch
1 Left
Shunt Trip or Undervoltage
Release
1
Left
Catalog Number
Description
Wire Type
Lug Material
TCAL81
800A Lug
Cu/Al
Tin-plated aluminum
TCAL125
1200A Lug
TCO81A
800A Lug
Cu only
Tin-plated copper
TCO125
1200A Lug
3. Install
any
internal accessories, following the
instructions supplied with each
accessory.
Available accessories and their mounting locations are listed in Table 3. Check all accessories for proper installation and wire routing.
Verify
breaker operation with the installed accessories. Accessory leads can be routed along the side of the breaker and across the back. An
auxiliary
switch is required
for the breaker status signal.
Table 3. Internal Accessories
4. Attach the terminal lugs, listed in Table 4, following the instructions supplied with the lugs.
Table 4. Available Lugs
5. Ensure that all terminals are torqued to the proper value, as listed in the lug kit instruction sheet . Install the terminal covers, ensuring that seated.
NOTE: Aluminum wire must be used with a joint compound recommended
by
the wire manufacturer.
IMPORTANT: Si un cable en aluminum est employé, utilisez le lubrifiant recommandé par le fabricant .
they
are firmly
WARNING: It is important that the terminal covers are installed operation.
correctly
to ensure proper circuit breaker
IMPORTANT: Il est important de vérifier que tous couvercles ou caches de protection sont correctement installés afin d’assurer le bon fonctionnement de l’appareil.
NOTE: The SKP and SKS Frames (100kA , 480V) have a longer terminal cover for the upper (line) The top portion of this cover must be installed after cable or bus installation. Do not substitute the shorter lug cover.
IMPORTANT: Un caches-bornes plus long est spécifique au bout supérieur des disjoncteurs SKP et SKS (100kA , 480V). Le haute de ce cachebarnes doit être monté après
dinstaller Ie câble ou Ie bus. Ne substituez pas un cache- bornes plus court .
6.
Finally, required for the breaker to function the instructions supplied with each component . The following is a list of available associated components:
Terminal board connector
Neutral current sensor connector
Control power connector
Extension cable
Control power module (control power transformer
Voltage conditioners (potential transformers may
Voltage module
Neutral current sensor
Mounting
All Spectra® RMS circuit breakers are suitable for reverse feed and no line or load markings. Incoming power cables or busbars may be connected to either the upper or lower terminals as required by the application
connect all associated components that are
properly,
may
be required)
be required)
using
Instructions
Equipment
Single Branch
Series
AMC3KMFP
Series
class 1 and 2
AMC3KMFP
800 A
SK85PK
1200A
SK125PK
– AV3, AV5
Contact Factory
Catalog Number
Application
Kit Description
SKMSK1
Mounting plate with tapped
holes
Four
5/16-18x
1-1/4 screws and lock washers
SKMSK2
Mounting plate with clearance
holes
Four
5/16-18x
1-3/4 screws, nuts, and lock washers
Enclosure
Type (1)
Catalog No.
NEMA 1 (indoor)
TK4V1200F TK4V1200S
NEMA 3R (outdoor)
TK4V1200R
NEMA 12
(oil-tight
and dust-tight)
SG1200J
Table 6. Equipment
WARNING: Danger of electrical shock or injury. Turn
OFF the power ahead of equipment before installing this device or removing
any
other device.
IMPORTANT: Danger de choc électrique ou de blessure. Couper lalimentation entrant dans lappareil avant de
monter celui-ci ou de démonter dautres appareils.
For individual front panel mounting:
1. Drill and tap all mounting holes and make any necessary front-panel escutcheon cutouts, as shown in Figure 1.
For individual mounting in a GE enclosure:
Install the breaker according to the instructions supplied with the enclosure. Available enclosures are listed in Table 7 (refer to the accessories and/or
Table 7. Enclosures
Mounting
any
enclosure limitations).
Hardware Kits
BuyLog
for other
Figure 1.
Mounting
Hole and Es
cutcheon
Cutout Pattern in/(mm)
2. Mount the breaker with the hardware described in Table 5, following the instructions supplied with the kit.
Table 5. Breaker
For GE switchboard and panelboard mounting:
Install the breaker into the equipment according to the instructions supplied with the equipment . Available mounting hardware kits are listed in Table 6.
Mounting
Screw Kits
Setup and Adjustment
The Spectra® RMS microEntelliGuard digital, rms sensing, electronic trip units with an LCD and
keypad
for viewing and/or changing the various function settings. Refer to Users Manual GEH-702 for detailed information concerning the operation, adjustment, and setting of the breaker trip unit .
TM
trip units are
You should record the overcurrent protection and protective
NOTE: Trip units as received undesirable for the specific application. Ensure that settings are the breaker.
Operation
The circuit breaker status is indicated markings, universal I/O window that shows red for ON, green for OFF. The corresponding handle positions are illustrated in Figure 2. To close the breaker from the OFF position, move the handle to the ON position. To close the breaker from the TRIP position, first move the handle to the OFF (reset) position, and then back to the ON position.
A Push-To-Trip button is provided for convenience in testing the mechanical operation of the breaker.
relay
set points for future reference.
may
have settings that are
appropriately
adjusted before energizing
symbols,
and an indicator
yellow
by
ON/OFF
for TRIP, and
GEH-701 Instructions
Figure 2. Handle
Positions
for ON, Tripped, OFF, and RESET
Maintenance
It is recommended that the following operations be performed annually:
WARNING: Danger of electrical shock or injury. Turn off power ahead of equipment before attempting to service.
IMPORTANT: Danger d’électrocution. Couper lalimentation avant daffectuer toute action dentretien.
1. Turn off the power to the equipment being serviced.
2. Clean the surfaces of the breaker and surrounding area of
3. Inspect the breaker for
4. Operate the push-to-trip button and toggle handle several times to exercise the mechanism and test the mechanical operation of the breaker.
5. Check all overcurrent protection and protective relay settings for correct values as established for the system.
6. If has a sluggish or display circuit breaker.
The circuit breaker is sealed and contains no user­serviceable parts. Opening the breaker will void any and all warranties.
any
dir
t , soot , or other debris.
any
signs of damage.
any
sign of damage is found, or the mechanism
sticky
operation, or the trip unit
designates an error status, replace the
External Accessories
The following external accessories are available for Spectra RMS SK Frame breakers. Catalog numbers and other ordering information for these external accessories
may
be obtained from
your
authorized GE distributor (accessories identified with an asterisk[*] require removal of the handle extension).
Mounting kits
Plug-in base, bolt-on base
Back-connected studs
Padlocking devices
External Handle operator*
Motor operators*
Mechanical interlock*
Instructions
Notes
GEH-701 Instructions
Notes
Spectra
and
microEntelliGuard
MicroVersaTrip
are
trademarks
These
instructions provide for operation, problems matter
should be referred to the GE C ompany.
do not cover all details or
every possible
or
maintenance.
arise that are not covered
contingency that
GE Energy
41
Woodford Avenue, www.geelectrical.com © 2013
Gene ral
Plainville,
Electric Company
imagination
are re
gistered tradem arks of the
Should
further information
suffic iently
CT 06062
Gener al
Electric Company.
variati ons
may
be met in
for the
and
EntelliGuard
in
equ ipmen t
connection
be
desired
purchase rs
nor do they with
or
should
purpose s,
at work
and
installa
particular
the
tion,
GEH-701 Rev. 5 (02/13)
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