©2012 General Electric Company. All rights reserved.
Features
Compliant to RoHS EU Directive 2011/65/EU (Z versions)
Compliant to IPC-9592 (September 2008), Category 2, ClassII
Compatible in a Pb-free or SnPb reflow environment (Z
versions)
Wide Input voltage range (4.5Vdc-14.4Vdc)
Output voltage programmable from 0.6Vdc to 2.0Vdc via
external resistor. Digitally adjustable down to 0.45Vdc
Digital interface through the PMBus
TM #
protocol
Tunable Loop
TM
to optimize dynamic output voltage
response
Power Good signal
Fixed switching frequency with capability of external
synchronization
Output overcurrent protection (non-latching)
Over temperature protection
Remote On/Off
Ability to sink and source current
Cost efficient open frame design
Small size: 33.02 mm x 13.46 mm x 10.9 mm
(1.3 in x 0.53 in x 0.429 in)
Wide operating temperature range [-40°C to 105°C]
Ruggedized (-D) version able to withstand high levels of
shock and vibration
UL* 60950-1 2
nd
Ed. Recognized, CSA† C22.2 No. 60950-1-
07 Certified, and VDE‡ (EN60950-1 2nd Ed.) Licensed
ISO** 9001 and ISO 14001 certified manufacturing facilities
Applications
Industrial equipment
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Description
The 40A Digital Mega DLynxTM power modules are non-isolated dc-dc converters that can deliver up to 40A of output current.
These modules operate over a wide range of input voltage (VIN = 4.5Vdc-14.4Vdc) and provide a precisely regulated output voltage
from 0.45Vdc to 2.0Vdc, programmable via an external resistor and PMBus control. Features include a digital interface using the
PMBus protocol, remote On/Off, adjustable output voltage, over current and over temperature protection. The PMBus interface
supports a range of commands to both control and monitor the module. The module also includes the Tunable LoopTM feature that
allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance
leading to savings on cost and PWB area.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
‡
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
#
The PMBus name and logo are registered trademarks of the System Management Interface Forum (SMIF)
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
Operating Ambient Temperature
(see Thermal Considerations section)
(VIN=4.5V to 14V, IO=I
O, max
)
Input No Load Current
(VIN = 12Vdc, IO = 0, module enabled)
Input Stand-by Current
(VIN = 12Vdc, module disabled)
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; VIN =0 to 14V, IO=
I
Omax
; See Test Configurations)
90 mAp-p
Input Ripple Rejection (120Hz)
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
Electrical Specifications (continued)
Output Voltage Set-point (with 0.1% tolerance for external
resistor used to set output voltage)
Output Voltage (Over all operating input voltage, resistive
load, and temperature conditions until end of life)
Adjustment Range (selected by an external resistor)
(Some output voltages may not be possible depending on
the input voltage – see Feature Descriptions Section)
PMBus Adjustable Output Voltage Range
PMBus Output Voltage Adjustment Step Size
Load (IO=I
O, min
to I
O, max
)
Temperature (T
ref=TA, min
to T
A, max
)
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
O, max
Co = 0.1μF // 22 μF
ceramic capacitors)
Peak-to-Peak (5Hz to 20MHz bandwidth)
RMS (5Hz to 20MHz bandwidth)
Without the Tunable Loop
TM
Output Current (in either sink or source mode)
Output Current Limit Inception (Hiccup Mode)
(current limit does not operate in sink mode)
Output Short-Circuit Current
(VO≤250mV) ( Hiccup Mode )
IO=I
O, max , VO
= V
O,set
Frequency Synchronization
Synchronization Frequency Range
2.0 V Low-Level Input Voltage
Minimum Pulse Width, SYNC
1
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the
Tunable LoopTM section for details.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
Calculated MTBF (IO=0.8I
O, max
, TA=40°C) Telecordia Issue 2
Method 1 Case 3
(VIN=V
IN, min
to V
IN, max
; open collector or equivalent,
Signal referenced to GND)
Device is with suffix “4” – Positive Logic (See Ordering
Information)
Device Code with no suffix – Negative Logic (See Ordering
Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Turn-On Delay and Rise Times
(VIN=V
IN, nom
, IO=I
O, max , VO
to within ±1% of steady state)
Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which VIN = V
IN, min
until Vo =
10% of Vo, set)
Case 2: Input power is applied for at least one second
and then the On/Off input is enabled (delay from instant
at which Von/Off is enabled until Vo = 10% of Vo, set)
Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of Vo, set)
Output voltage overshoot (TA = 25oC
VIN= V
IN, min
to V
IN, max,IO
= I
O, min
to I
O, max
)
With or without maximum external capacitance
Output voltage overshoot (TA = 25oC
VIN= V
IN, min
to V
IN, max,IO
= I
O, min
to I
O, max
)
With or without maximum external capacitance
General Specifications
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
Feature Specifications (cont.)
Over Temperature Protection
(See Thermal Considerations section)
PMBus Over Temperature Warning Threshold*
Tracking Accuracy (Power-Up: 0.5V/ms)
(V
IN, min
to V
IN, max
; I
O, min
to I
O, max
VSEQ < Vo)
Input Undervoltage Lockout
PMBus Adjustable Input Under Voltage Lockout
Thresholds
Resolution of Adjustable Input Under Voltage Threshold
Signal Interface Open Drain, V
supply
5VDC
Overvoltage threshold for PGOOD ON
Overvoltage threshold for PGOOD OFF
Undervoltage threshold for PGOOD ON
Undervoltage threshold for PGOOD OFF
Pulldown resistance of PGOOD pin
Sink current capability into PGOOD pin
* Over temperature Warning – Warning may not activate before alarm and unit may shutdown before warning.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
PMBus Signal Interface Characteristics
Input High Voltage (CLK, DATA)
Input Low Voltage (CLK, DATA)
Input high level current (CLK, DATA)
Input low level current (CLK, DATA)
Output Low Voltage (CLK, DATA, SMBALERT#)
Output high level open drain leakage current (DATA,
SMBALERT#)
PMBus Operating frequency range
Receive Mode
Transmit Mode
Measurement System Characteristics
Output current measurement range
Output current measurement resolution
Output current measurement gain accuracy (at 25°C)
Output current measurement offset
V
OUT
measurement resolution
V
OUT
measurement gain accuracy
V
OUT
measurement accuracy
VIN measurement resolution
VIN measurement gain accuracy
Digital Interface Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
Figure 2. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (10mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (20A/div) V
O
(V) (20mV/div)
Figure 3. Typical output ripple and noise (CO=6x47uF
ceramic, VIN = 12V, Io = Io,max, ).
Figure 4. Transient Response to Dynamic Load Change from
50% to 100% at 12Vin, Cout= 12x680uF+6x47uF,
CTune=47nF, RTune=180 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (200mV/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (200mV/div) V
IN
(V) (5V/div)
Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
70
75
80
85
90
0 10 20 30 40
15
20
25
30
35
40
45
45 55 65 75 85 95 105
0.5m/s
(100LFM)
NC
Ruggedized (D)
Part (105 C)
Standard Part
(85 C)
Characteristic Curves
The following figures provide typical characteristics for the 40A Digital Mega DLynxTM at 0.6Vo and 25oC.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
Figure 8. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (10mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (20A/div) V
O
(V) (20mV/div)
Figure 9. Typical output ripple and noise (CO= 6x47uF
ceramic, VIN = 12V, Io = Io,max, ).
Figure 10. Transient Response to Dynamic Load Change from
50% to 100% at 12Vin, Cout= 6x330uF, CTune=12nF &
RTune=200 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (500mV/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (500mV/div) V
IN
(V) (5V/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
70
75
80
85
90
95
0 10 20 30 40
10
15
20
25
30
35
40
45
45 55 65 75 85 95 105
0.5m/s
(100LFM)
NC
Standard Part
(85 C)
Ruggedized (D)
Part (105 C)
Characteristic Curves
The following figures provide typical characteristics for the 40A Digital Mega DLynxTM at 1.2Vo and 25oC.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
AMBIENT TEMPERATURE, TA OC
Figure 13. Converter Efficiency versus Output Current.
Figure 14. Derating Output Current versus Ambient
Temperature and Airflow.
OUTPUT VOLTAGE
V
O
(V) (20mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
I
O
(A) (20A/div) V
O
(V) (20mV/div)
Figure 15. Typical output ripple and noise (CO=6x47uF
ceramic, VIN = 12V, Io = Io,max, ).
Figure 16. Transient Response to Dynamic Load Change from
50% to 100% at 12Vin, Cout= 6x330uF, CTune=5.6nF &
RTune=220 ohms
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
O
(V) (500mV/div) V
ON/OFF
(V) (5V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (500mV/div) V
IN
(V) (5V/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
5
10
15
20
25
30
35
40
45
45 55 65 75 85 95 105
(200LFM)
0.5m/s
(100LFM)
NC
Standard Part
(85 C)
Ruggedized (D)
Part (105 C)
Characteristic Curves
The following figures provide typical characteristics for the 40A Digital Mega DLynxTM at 1.8Vo and 25oC.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
50
100
150
200
250
300
350
400
0.6 0.8 1 1.2 1.4 1.6 1.8 2
Ripple Voltage (mVpk-pk)
Output Voltage (Volts)
4x22uF Ext Cap
6x22uF Ext Cap
8x22uF Ext Cap
0
10
20
30
40
0.6 0.8 1 1.2 1.4 1.6 1.8 2
Ripple (mVp-p)
Output Voltage(Volts)
6x47uF Ext Cap
8x47uF Ext Cap
10x47uF Ext Cap
Design Considerations
Input Filtering
The 40A Digital Mega DLynxTM module should be
connected to a low ac-impedance source. A highly
inductive source can affect the stability of the module. An
input capacitance must be placed directly adjacent to the
input pin of the module, to minimize input ripple voltage
and ensure module stability.
To minimize input voltage ripple, ceramic capacitors are
recommended at the input of the module. Figure 19 shows
the input ripple voltage for various output voltages at 40A
of load current with 4x22 µF, 6x22µF or 8x22uF ceramic
capacitors and an input of 12V.
Figure 19. Input ripple voltage for various output
voltages with various external ceramic capacitors at
the input (40A load). Input voltage is 12V. Scope
Bandwidth limited to 20MHz
Output Filtering
These modules are designed for low output ripple voltage
and will meet the maximum output ripple specification with
0.1 µF ceramic and 47 µF ceramic capacitors at the output of
the module. However, additional output filtering may be
required by the system designer for a number of reasons.
First, there may be a need to further reduce the output ripple
and noise of the module. Second, the dynamic response
characteristics may need to be customized to a particular
load step change.
To reduce the output ripple and improve the dynamic
response to a step load change, additional capacitance at
the output can be used. Low ESR polymer and ceramic
capacitors are recommended to improve the dynamic
response of the module. Figure 20 provides output ripple
information for different external capacitance values at
various Vo and a full load current of 40A. For stable
operation of the module, limit the capacitance to less than
the maximum output capacitance as specified in the
electrical specification table. Optimal performance of the
module can be achieved by using the Tunable LoopTM feature
described later in this data sheet.
Figure 20. Output ripple voltage for various output
voltages with external 6x47 µF, 8x47 µF or 10x47 µF
ceramic capacitors at the output (40A load). Input voltage
is 12V. Scope Bandwidth limited to 20MHz
Safety Considerations
For safety agency approval the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standards, i.e.,
UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 609501:2006 + A11 (VDE0805 Teil 1 + A11):2009-11; EN 609501:2006 + A11:2009-03.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the input
must meet SELV requirements. The power module has
extra-low voltage (ELV) outputs when all inputs are ELV. The
input to these units is to be provided with a fast acting fuse
with a maximum rating of 30A, 100V (for example, Littlefuse
456 series) in the positive input lead.
40A Digital MegaDLynxTM: Non-Isolated DC-DC Power Modules
4.5Vdc –14.4Vdc input; 0.45Vdc to 2.0Vdc output; 40A Output Current
©2012 General Electric Company. All rights reserved.
Analog Feature Descriptions
MODULE
Internal
Pullup
ON/OFF
I
10K
PWM Enable
470
ON/OFF
Q1
GND
VIN+
ON/OFF
10K
Rpullup
CR1
+
_
V
PWM Enable
VIN+
Internal
Pullup
22K
_
ON/OFF
V
Rpullup
ON/OFF
MODULE
Q1
+
Q3
10K
I
470
GND
10K
22K
ON/OFF
Remote On/Off
The module can be turned ON and OFF either by using the
ON/OFF pin (Analog interface) or through the PMBus interface
(Digital). The module can be configured in a number of ways
through the PMBus interface to react to the two ON/OFF
inputs:
Module ON/OFF can be controlled only through the analog
interface (digital interface ON/OFF commands are ignored)
Module ON/OFF can be controlled only through the PMBus
interface (analog interface is ignored)
Module ON/OFF can be controlled by either the analog or
digital interface
The default state of the module (as shipped from the factory)
is to be controlled by the analog interface only. If the digital
interface is to be enabled, or the module is to be controlled
only through the digital interface, this change must be made
through the PMBus. These changes can be made and written
to non-volatile memory on the module so that it is
remembered for subsequent use.
Analog On/Off
The 40A Digital Mega DLynxTM power modules feature an
On/Off pin for remote On/Off operation. Two On/Off logic
options are available. In the Positive Logic On/Off option,
(device code suffix “4” – see Ordering Information), the
module turns ON during a logic High on the On/Off pin and
turns OFF during a logic Low. With the Negative Logic On/Off
option, (no device code suffix, see Ordering Information), the
module turns OFF during logic High and ON during logic Low.
The On/Off signal should be always referenced to ground. For
either On/Off logic option, leaving the On/Off pin
disconnected will turn the module ON when input voltage is
present.
For positive logic modules, the circuit configuration for using
the On/Off pin is shown in Figure 21.
For negative logic On/Off modules, the circuit configuration is
shown in Fig. 22..
Figure 22. Circuit configuration for using negative On/Off
logic.
Digital On/Off
Please see the Digital Feature Descriptions section.
Monotonic Start-up and Shutdown
The module has monotonic start-up and shutdown behavior
for any combination of rated input voltage, output current
and operating temperature range.
Startup into Pre-biased Output
The module can start into a prebiased output as long as the
prebias voltage is 0.5V less than the set output voltage.
Analog Output Voltage Programming
The output voltage of the module is programmable to any
voltage from 0.6dc to 2.0Vdc by connecting a resistor
between the Trim and SIG_GND pins of the module. Certain
restrictions apply on the output voltage set point depending
on the input voltage. These are shown in the Output Voltage
vs. Input Voltage Set Point Area plot in Fig. 23. The Upper
Limit curve shows that for output voltages lower than 1V,
the input voltage must be lower than the maximum of
14.4V. The Lower Limit curve shows that for output voltages
higher than 0.6V, the input voltage needs to be larger than
the minimum of 4.5V.
Figure 21. Circuit configuration for using positive On/Off
logic.