GE ZGU364LDP1SS, ZGU364LDP2SS, ZGU364LDP3SS, ZGU364LRP1SS, ZGU364LRP2SS Installation Guide

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Installation Instructions

36” and 48” Professional Rangetops

Tables de cuisson professionnelles de 36” (91 cm) et de 48” (122 cm)

Instructions d’installation

La section française commence à la page 18

Estufas profesionales de 36” (91 cm) y 48” (122 cm)

Instrucciones de instalación

La sección en español empieza en la página 34

31-10691-5

12-13 GE

Safety Information

BEFORE YOU BEGIN

Read these instructions completely and carefully.

•

IMPORTANT³ Save these instructions for

local inspector’s use.

•

IMPORTANT³Observe all governing

codes and ordinances.

• Note to Installer³Be sure to leave these

instructions with the Consumer.

• Note to Consumer³ Keep these instructions

with your Owner’s Manual for future reference.

• Completion Time³1 to 3 hours.

• Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the warranty. See Owner’s Manual for warranty information.

WARNING

This appliance must be properly grounded. directions in ”Electric Supply” of this manual. Failure to do so may result in electric shock.

For Monogram local service in your area,

1.800.444.1845.

For Monogram Service in Canada, call

1.800.561.3344.

For Monogram Parts and Accessories, call

1.800.626.2002.

If you received a damaged rangetop, you should contact your de a l e r.

In the Commonwealth of Massachusetts:

• This product must be installed by a licensed plumber or gas fitter.

• When using ball type gas shut off valves, they shall be T-handle type.

• A flexible gas connector, when used, must not exceed 3 feet.

If sold outside the U.S. and Canada:

WARNING: If you wish to use this

product with Liquefied Petroleum (LP) gas containing greater than 10% butane, you must purchase the butane conversion kit #WB28K10589. To order, please call

1.888.664.8403 or 1.787.276.4051. may result in carbon monoxide or fire hazard.

Failure to do so

Vent hood Combinations:

It is recommended that these rangetops be installed in conjunction with a suitable overhead vent hood.

• Install a hood with at least 1200 CFM above a 48”

wide rangetop

• Install a hood with at least 600 CFM above a 36” rangetop.

Due to the high heat capacity of this unit, particular attention should be paid to the hood and ductwork installation to assure it meets local building codes.

WARNING:

Do not install this product with an air curtain hood or other range hood that operates by blowing air down on the cooktop. This airflow may interfere with operation of the gas burners resulting in fire or explosion hazard.

Clearances to horizontal surfaces above the range, measured to the cooking surface are below. Failure to comply may result in fire hazard.

• Installations without a hood require 48” minimum to combustibles.

• A custom hood installation with exposed horizontal combustibles surfaces must have an Auto-On feature.

• For other installations with a hood, refer to hood installation instructions for specific hood clearances.

CAUTION:

These rangetops are extremely heavy. Due to the weight and size of the rangetop and to reduce the risk of personal injury or damage to the product:

TWO PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.

Installation must conform with local codes. In the absence of local codes, the rangetop must comply with the National Fuel Gas Code, ANSIZ223.1/ NFPA 54, latest edition and National Electrical Code ANSI/NFPA 70 latest addition. In Canada, installation must conform with the current Natural Gas Installation Code, CAN/CGA-B149.1 or the current Propane Installation Code, CAN/CGA-B149.2, and with local codes where applicable. This rangetop has been design-certified by CSA International according to ANSI Z21.1, latest edition and Canadian Gas Association according to CAN/CGA-1.1 latest edition.

Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.

Design Information

CONTENTS

Design Information

Models Available ......................................................................3

Backsplash Accessories .......................................................3

Product Dimensions and Clearances

for 48” Wide Models ...............................................................4

Product Dimensions and Clearances

for 36” Wide Models ...............................................................5

Installation Options ...............................................................6

Installation Preparation

Tools and Materials Required ...........................................7

Power Supply Locations .....................................................7

Remove Packaging .................................................................8

MODELS AVAILABLE

Monogram rangetops are factory set for natural gas or LP gas. Order the model for your installation situation.

48” Natural Gas Models:

ZGU484NG – 4 gas burners, grill and griddle ZGU486NR – 6 gas burners and grill ZGU486ND – 6 gas burners and griddle

48” LP Gas Models:

ZGU484LG – 4 gas burners, grill and griddle ZGU486LR – 6 gas burners and grill ZGU486LD – 6 gas burners and griddle

Installation Instructions

Step 1, Cut the Countertop Opening ..............................9

Step 2, Install the Rangetop ............................................10

Step 3, Connect Rangetop to Gas ................................10

Step 4, Connect Electrical ................................................. 11

Step 5, Check Burners ....................................................... 11

Finalize Installation ..............................................................11

Installation Checklist ...........................................................11

Install the Rangetop Backsplash Accessory............ 12

Install the Adjustable

Backsplash Accessory ................................................13, 14

Gas Conversion .............................................................15–17

36” Natural Gas Models:

ZGU364ND – 4 gas burners and griddle ZGU364NR – 4 gas burners and grill ZGU366N – 6 gas burners

36” LP Gas Models:

ZGU364LD – 4 gas burners and griddle ZGU364LR – 4 gas burners and grill ZGU366L – 6 gas burners

BACKSPLASH ACCESSORIES

All models require 12” minimum clearance to a vertical combustible surface at the rear. If clearance is less than 12”, the entire surface of the back wall above the countertop and the full width of the rangetop must be protected by a backsplash. The backsplash must be constructed of non-combustible material, such as metal, ceramic tile, brick, marble or other stone.

Two Backsplash Accessories Available:

• The 12” high stainless steel backsplash accessory is available. Use this backsplash in combination with a custom, non-combustible backsplash built beyond the 12” height. The combined height of the backsplash accessory and the custom backsplash must reach the bottom of a hood, or when there is no hood, to 48” above the cooking surface.

• An adjustable 30” to 36” high backsplash with shelf is also available. This backsplash fills in the space between the top of the rangetop and the bottom of the hood. The shelf is positioned so that heat lamps from the bottom of a Monogram professional hood are directed towards the shelf.

12” High Backsplash ZX12B48PSS, for 48” wide rangetops ZX12B36PSS, for 36” wide rangetops

30” to 36” Adjustable Height Backsplash With Shelf ZXADJB48PSS, for 48” wide rangetops ZXADJB36PSS, for 36” wide rangetops

Design Information

PRODUCT DIMENSIONS AND CLEARANCES FOR 48” MODELS

27-1/2” to

47-7/8” Width

Front of

Bullnose

Universal Utility Locations

WARNING:

Installations without a hood require 48” minimum to combustibles above the rangetop. A custom hood installation with exposed horizontal combustible surfaces must have an Auto-On feature. Refer to hood installation instructions for specific hood clearances.

The surface of the entire back wall above the countertop and below the hood must be covered with a non-combustible material such as metal, ceramic tile, brick, marble or other stone.

13” Max.

18” Min.

8-1/2”

Height

48” Minimum to Combustibles

combustible

*48”

46-1/4”

22-3/4” Min.

Locate gas inlet on back wall or on floor 2” from back wall.

Non-

material

48”

12” Minimum

Each Side

2”

17”

16”

12” Minimum to

Adjacent Wall

7/8”

2-1/2”

8”

* The opening between a 4” high backsplash must be 48” to allow the rangetop to slide back against the wall.

ADDITIONAL CLEARANCES:

Allow 12” minimum clearance to an adjacent wall on each side.

Working areas adjacent to the rangetop should have 18” minimum clearance between countertop and the bottom of the wall cabinet.

For island installation, maintain 2-1/2 in. minimum from cutout to back edge of countertop and 3 in. minimum from cutout to side edges of countertop (see top view).

3” Min.

Back

2-1/2” Min.

Island

Cutout

Top View

3” Min.

12” Minimum to Combustibles or 0” to non-combustible material above the cooking surface

0” Clearance

48” Min. to

Combustibles

Design Information

PRODUCT DIMENSIONS AND CLEARANCES FOR 36” MODELS

35-7/8” Width

27-1/2” to

Front of

Bullnose

Height

8-1/2”

Locate gas inlet on back wall or on floor 2” from back wall.

Universal Utility Locations

2”

17”

16”

WARNING:

The surface of the entire back wall above the countertop and below the hood must be covered with a noncombustible material such as metal, ceramic tile, brick, marble or other stone.

* The opening between a 4” high backsplash must be 36” to allow the rangetop to slide back against the wall.

13” Max.

18” Min.

48” Minimum to Combustibles

combustible

*36”

35”

22-3/4” Min.

Non-

material

36”

12” Minimum to

Adjacent Wall

12” Minimum

Each Side

12” Minimum to Combustibles or 0” to non-combustible material above the cooking surface

1/2”

8”

2-1/2”

48” Min. to

Combustibles

ADDITIONAL CLEARANCES:

Allow 12” minimum clearance to an adjacent wall on each side.

Working areas adjacent to the rangetop should have 18” minimum clearance between countertop and the bottom of the wall cabinet.

For island installation, maintain 2-1/2 in. minimum from cutout to back edge of countertop and 3 in. minimum from cutout to side edges of countertop (see top view).

3” Min.

Back

2-1/2” Min.

Island

Cutout

Top View

0” Clearance

3” Min.

INSTALLATION OPTIONS

Design Information

8”

Countertop

Level

Back edge of chamfer

* Minimum cabinet cutout depth from the back of the rear trim to the back finished edge of the control panel typically, the minimum cabinet depth (front to back). Maximum cabinet cutout depth is 26” minus the countertop overhang.

Rangetop

Cooktop

Finished back edge of control panel

†

Include the overhang of the rear trim when countertop continues behind the product.

The overhang is decorative only. The weight of the rangetop is fully supported by the side trims.

** Maximum countertop cutout depth from the back of the rear trim to the back edge of chamfer at the sides of the control panel - typically, the maximum countertop cutout depth (front to back). Minimum countertop cutout depth is 25-1/4”.

Rangetop

Cooktop

1/2” Above Adjacent

Countertops

Countertops.

†

1/2” Above Adjacent

Countertops

Countertops.

Control panel projects forwards from standard depth cabinets.

Front of deep cabinets can align with control panel beveled edge.

Installation Preparation

TOOLS REQUIRED

Saber Saw

Measuring Tape

Carpenter’s Square

Safety Glasses

Phillips #2

Screwdriver

Level

Drill and

Appropriate Bits

Adjustable Wrench

1/4” Driver or

Wrench

Hand Truck

MATERIALS PROVIDED

Hold-Down

Strap

Regulator

MATERIALS REQUIRED (not provided)

Joint

Sealant

5-foot maximum length, 5/8” O.D. CSA-approved

(3-foot maximum length in Massachusetts only)

NOTE: Purchase new flexible line; do not use

previously used flexible gas line.

Pipe Fittings

flexible metal gas supply

Shut-Off

Valve

POWER SUPPLY LOCATIONS

Gas Supply:

• The natural gas models are designed to operate at 5” water column pressure. For proper operation, the pressure of the natural gas supplied to the regulator must be between 7” and 13” water column.

• The LP models are designed to operate at 10” water column pressure. For proper operation, the pressure of the LP gas supplied to the regulator must be between 11” and 13” water column.

• Locate the pipe stub on the back wall or floor (see “Product Dimensions and Clearances”). Use 5-foot maximum length, 5/8” O.D. flexible gas supply line (3-foot in Massachusetts).

• Install a manual shut-off valve in the gas line (not provided), in an easily accessible location. Make sure the homeowner knows where and how to shut off the gas supply to the rangetop.

Electric Supply:

These rangetops must be supplied with 120 volt, 60 Hz., and connected to a dedicated, properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse.

The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard three-prong grounding wall receptacle to minimize the possibility of shock hazard from this appliance.

If the electrical service provided does not meet the above specifications, it is recommended that a licensed electrician install an approved outlet.

DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.

DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.

• Locate the electric supply within the area shown or within reach of the rangetop’s four-foot power cord.

• To avoid tangling cord with items stored in the cabinet, locate the receptacle on rear wall, inside the cabinet.

Installation Preparation

REMOVE PACKAGING

CAUTION

Stand clear. The ends of the cut metal banding may snap toward you.

• Cut the metal banding.

• Remove packaging tape and foam. Dispose of packaging materials properly.

• Cut the ties holding the grill grate to the grill frame.

Griddle Flue Cover

• Remove grill/griddle covers, grill grate and burner grates.

• Lift out cast-iron griddle flue cover, grease troughs and pads.

Ties

• Lift off burner caps and remove foam pad, then lift off burner heads and remove foam pad.

Remove Foam Pads

Grease Troughs

Installation

STEP 1

48” wide models are designed to fit in 48” or wider base cabinets 36” wide models are designed to fit in 36” or wider base cabinets

Measure carefully when cutting the countertop. Make sure sides of the opening are parallel.

• Allow 8” free space below the top surface of the countertop.

• Allow additional clearances below the burner box to install the regulator and make house supply connections. Use a 90° elbow to route the gas connections and limit interference with drawers or other cabinetry features.

• These rangetops are designed to hang from the countertop by their side flanges.

• Smooth any rough edges on the countertop before installing the rangetop. – Formica countertop edges must be finished.

The countertop must be strong enough to support the weight of the rangetop.

CUT THE COUNTERTOP OPENING

Cutout Opening with False Bottom

Dimensions A (Dia.) B C D 36” Rangetop 7-3/8” 1-1/2” 7-1/2” 11-1/8” 48” Rangetop 8-1/4” 1-1/2” 7-1/2” 11-1/8”

• You can construct the cutout with a false bottom to conceal the bottom of the rangetop. – Build the false bottom using a solid material; cut a

7-1/2” x 11-1/8” hole in the left rear corner for the gas inlet and power cord clearances.

Installation

STEP 2

• Slide the rangetop into the opening. Make sure the rangetop is evenly seated and supported.

• A hold-down strap with screws is provided to secure the rangetop to the rear or side cabinet walls.

• Remove the hold-down strap from the back of the rangetop. Attach one end of the strap to the back of the rangetop.

• Secure the other end of the strap as high as possible to the cabinet back wall or adjacent cabinet. Keep the strap as short as possible for better security.

STEP 3

INSTALL RANGETOP

CONNECT RANGETOP TO GAS

WARNING

Do not use a flame to check for gas leaks. A manual shut-off valve must be installed where

it will be accessible.

Assure that gas is turned off at the shut-off valve.

• Install the supplied pressure regulator onto the end of the gas inlet.

• You can install a 90° elbow (not provided) onto the gas inlet and route the gas connections to avoid interference with drawers or other cabinetry features. However, it is not recommended because it will result in a drop in gas pressure.

• Make sure the regulator is installed in the right direction. See arrow on the underside of the regulator.

NOTE: Instead of using solid piping to connect to pressure regulator, an approved flexible metal appliance connector may be used between the pipe stub and the shut-off valve to the pressure regulator, if local codes permit.

• Turn on gas and check for leaks: – Use a liquid leak detector at all joints and

connections in the system.

Hold-Down Strap Location and Attachment

Back Wall

Rangetop Burner Box

Note: Pipe stub extends about 1” below burner box.

IMPORTANT: Disconnect the rangetop and the individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig. Isolate the rangetop from the gas supply piping system by closing the individual manual shut-off valve to the rangetop during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

1/2” N.P.T. Gas Inlet

Regulator (Supplied)

Solid Piping or Flexible Connector

Shut-Off Valve

Pipe Stub From House Gas Supply

Installation

STEP 4

• Plug power cord into properly grounded

receptacle.

• Press the button on the left side of the control

panel. The lights above the knobs should illuminate.

STEP 5

Check to be sure that burner heads and caps are securely seated.

CONNECT ELECTRICAL

CHECK BURNERS

Burner Cap Properly Seated

Burner Cap Not Properly Seated

FINALIZE INSTALLATION

Place the burner grates over the burners. The grates should be seated and should not rock.

The griddle is secured with screws. It is designed to be stationary and should not be removed.

The griddle has two leveling screws beneath the rear flue cover that can be used to adjust to the desired slope.

Griddle Flue Cover

Leveling Screws

Clamping Screws

• Check for proper ignition: – Push in one control knob and turn to LITE

position.

– The igniter will spark and the burner will light; the

igniter will cease sparking when the burner is lit.

– First test may require some time, while air is

flushed out of the gas line. – Turn knob to OFF. – Repeat the procedure for each burner.

IMPORTANT: If the igniter electrodes continue to spark after the burners are lit, check that each burner component is assembled properly. Refer to the Owner’s Manual.

• Burner flames should be blue and stable with no

yellow tips, excessive noise or lifting of the flame from the burner. If any of these conditions exist, check that the burner ports are not blocked. If one of these conditions continues, call for service.

The two inner screws are clamping screws for securing the griddle in place. Loosen these two screws before leveling. Do not remove these two screws.

The two outer screws are leveling screws. Do not remove these two screws. They can be turned to level the griddle or to provide a forward slope to help grease and oils to drain away from the food being cooked.

After leveling the griddle, hand-tighten the clamping screws; do not over-tighten.

INSTALLATION CHECKLIST

■ Make sure all controls are left in the OFF position.

■ Make sure the flow of combustion and ventilation air to the rangetop is unobstructed.

■ The serial plate for your rangetop is located on the bottom of the rangetop. In addition to the model and serial numbers, it tells you the ratings of the burners and the type of fuel and pressure the rangetop was adjusted for when it left the factory.

■ Recheck Steps: Double check to make sure everything in this manual has been completed. Rechecking steps will ensure safe use of the rangetop.

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