GE ValVue ESD Technical Specifications

GE Oil & Gas

GE Data Classification: Public

Masoneilan* Valves ValVue* ESD

Instruction Manual

Digital communications software designed exclusively for SVI* II ESD

About this Guide

This instruction manual applies to the following instruments and approved software: SVI II ESD

 with Firmware version

 with ValVue ESD version 1.0 or greater

 with a handheld communicator with DD published for SVI II ESD

The information in this manual is subject to change without prior notice. The information contained in this manual, in whole or part, shall not be transcribed or copied without GE Oil & Gas’s written

permission. In no case does this manual guarantee the merchantability of the PST Controller or the software or its adaptability to a spe-

cific client needs. Please report any errors or questions about the information in this manual to your local supplier or visit

www.ge-energy.com/valves.

DISCLAIMER

THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, GE (GENERAL ELECTRIC COMPANY AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED.

THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.

THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER SHOULD BE REFERRED TO GE.

THE RIGHTS, OBLIGATIONS AND LIABILITIES OF GE AND THE CUSTOMER/OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY GE REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.

THESE INSTRUCTIONS CONTAIN PROPRIETARY INFORMATION OF GE, AND ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART NOR SHALL ITS CONTENTS BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF GE.

All software is the intellectual property of GE Oil & Gas. The complete design and manufacture is the intellectual property of GE Oil & Gas.

Masoneilan accurate at the time of publication and is subject to change without notice.

Copyright 2014 by GE Oil & Gas. All rights reserved.

PN 720002-392 Rev. G

, SVI*, and ValVue* are registered trademarks of GE Oil & Gas. All information contained herein is believed to be

Document Changes

Version/ Date Changes

C/02-2011

D/3-2013

E/9-2013

F/02-2014

G/8-2014

Added to section on DO switches configuration.

Updated Registration section updated to GE logo software

Removed references to double-acting

Fixed issues from S. Leledy.

Changed the Simplified Switch diagram in Configure I/O section.

Added Cautions about Position Low and Upper Limits.

Added text about the 4-20 retransmit galvanic isolation.

Updated the Simplified Switch diagram in Configure I/O section

and updated the text.

Updated Configure tab to add Air Loss Trip and Trip Level fields.

Update software install section to reflect 1.10.0 version.

About This Manual..................................................................................................................................................................... 19

Documentation Conventions ...............................................................................................................................................20

ValVue ESD Overview...............................................................................................................................................................21

System Requirements.............................................................................................................................................................. 21

Hardware ..............................................................................................................................................................................21

Software ................................................................................................................................................................................22

Install ValVue ESD and PRM Plug-In..................................................................................................................................23

Installing ValVue ESD Software...................................................................................................................................23

Installing the Yokogawa PRM Plug-In ......................................................................................................................27

Registering ValVue ESD...........................................................................................................................................................39

Entering Software Keys ..................................................................................................................................................43

Licensing........................................................................................................................................................................................45

Activating the License .....................................................................................................................................................47

Main Window............................................................................................................................................................................... 49

Connected Devices Icons.......................................................................................................................................................50

Plant Schedule ............................................................................................................................................................................51

Editing Plant Schedule.............................................................................................................................................................52

Editing Plant Schedule for a Selected Device.......................................................................................................54

Export to Excel .................................................................................................................................................................... 56

Connected Devices Help ........................................................................................................................................................56

Connected Devices Tools Menu..........................................................................................................................................57

Configuring ValVue ESD Options ........................................................................................................................................58

Launching Set Options.................................................................................................................................................... 58

Set Options Screen............................................................................................................................................................58

Multiplexor Setup and Operation ....................................................................................................................................... 62

Selecting Mux Setup.........................................................................................................................................................62

Configuring the Multiplexor ..........................................................................................................................................64

Mux Reset..............................................................................................................................................................................65

Scan Option..........................................................................................................................................................................66

Troubleshooting ValVue ESD Used with Mux .......................................................................................................67

Configuring Burst Mode..................................................................................................................................................68

Launching a Device ..................................................................................................................................................................69

Offline Mode.........................................................................................................................................................................70

Selecting an Offline Device ...........................................................................................................................................71

Selecting a Connected Device.....................................................................................................................................74

Device Information ...........................................................................................................................................................75

Find by Tag ...........................................................................................................................................................................75

Re-Scan.................................................................................................................................................................................. 76

Right Clicking on Device Name ...........................................................................................................................................77

Launching ValVue ESD....................................................................................................................................................77

Launching Historical View.............................................................................................................................................78

View latest PST....................................................................................................................................................................80

Overview ........................................................................................................................................................................................81

4 | =GE Oil & Gas

Working in ESDVue ................................................................................................................................................................... 82

Toolbar ................................................................................................................................................................................... 82

Modes of Operation ......................................................................................................................................................... 82

Device Trip............................................................................................................................................................................ 83

Change Mode...................................................................................................................................................................... 83

Exit............................................................................................................................................................................................ 84

ESDVue Help ................................................................................................................................................................................ 84

Help Menu.............................................................................................................................................................................84

ESDVue Screens ......................................................................................................................................................................... 85

Monitor Screen ................................................................................................................................................................... 85

Trend Screen ....................................................................................................................................................................... 86

Configure Screen............................................................................................................................................................... 87

Calibrate Screen ................................................................................................................................................................88

Diagnostics Screen........................................................................................................................................................... 89

PST............................................................................................................................................................................................ 90

Status Screen...................................................................................................................................................................... 91

Check ......................................................................................................................................................................................92

What You Can Do on the Monitor Screen ...................................................................................................................... 93

PST Controller Characteristics............................................................................................................................................. 94

Pressure, Pressure1 and Pressure2.......................................................................................................................... 94

Position Indicator .............................................................................................................................................................. 94

Signal ...................................................................................................................................................................................... 94

Position................................................................................................................................................................................... 95

Setpoint.................................................................................................................................................................................. 95

Changing the Setpoint ............................................................................................................................................................ 96

Entering Setpoint Value.................................................................................................................................................. 97

Status on the Monitor Screen .............................................................................................................................................. 98

Tag Information.......................................................................................................................................................................... 99

PST/ESD Information................................................................................................................................................................ 99

ESD Types................................................................................................................................................................................... 100

Monitor Context Menu ......................................................................................................................................................... 101

Reports ........................................................................................................................................................................................ 103

How to Create Reports ................................................................................................................................................ 103

Creating Report Template Files ............................................................................................................................... 103

Report Setup..................................................................................................................................................................... 108

(Generate) Report........................................................................................................................................................... 108

View All Parameters .............................................................................................................................................................. 110

Device .................................................................................................................................................................................. 111

All ........................................................................................................................................................................................... 112

PST Config.......................................................................................................................................................................... 113

PST DATA ............................................................................................................................................................................ 114

Calibrate ............................................................................................................................................................................. 115

Config................................................................................................................................................................................... 116

Dynamic.............................................................................................................................................................................. 117

What you can do on the Trend Screen ........................................................................................................................ 119

Masoneilan Valves ValVue ESD Instruction Manual =| 5

Trend Graph Features .......................................................................................................................................................... 120

Changing the Graph View .......................................................................................................................................... 120

Capture to Clipboard .................................................................................................................................................... 120

Trend Context Menu...................................................................................................................................................... 121

What You Can Do on the Configure Screen ............................................................................................................... 123

Changing Tag Information ................................................................................................................................................. 124

Button Lock................................................................................................................................................................................ 125

Fault Settings............................................................................................................................................................................ 125

Fault Settings Options .................................................................................................................................................. 125

PST Allow Options................................................................................................................................................................... 128

Language ................................................................................................................................................................................... 128

Pressure Units .......................................................................................................................................................................... 129

Air Action ................................................................................................................................................................................... 129

Configure I/O............................................................................................................................................................................. 129

Accessing Configure I/O.............................................................................................................................................. 129

Setup Wizard............................................................................................................................................................................. 133

Setup Wizard Selections.............................................................................................................................................. 134

What you can do on the Calibrate Screen.................................................................................................................. 151

Find Stops................................................................................................................................................................................... 152

Advanced Parameters.......................................................................................................................................................... 155

Auto Tune ................................................................................................................................................................................... 157

Auto Tune Diagnostic Graph ............................................................................................................................................. 162

Diagnostic Graph Color Legend .............................................................................................................................. 163

Set Graph Scale............................................................................................................................................................... 163

Select Additional Calibration Curve ....................................................................................................................... 165

Show Computed Calibration Results..................................................................................................................... 170

Save to File......................................................................................................................................................................... 171

Export to Excel ................................................................................................................................................................. 173

Calibrate Context Menu....................................................................................................................................................... 175

Run Find Stops................................................................................................................................................................. 177

Manual Find Stops ......................................................................................................................................................... 180

Applying Calibration Changes .......................................................................................................................................... 183

What you can do on the Diagnostics Screen ............................................................................................................ 185

Step Diagnostics ..................................................................................................................................................................... 186

Running a Step Test ...................................................................................................................................................... 186

Step Diagnostics Graph............................................................................................................................................... 191

Show Computed Step Results .................................................................................................................................. 199

Save to File......................................................................................................................................................................... 201

Export to Excel ................................................................................................................................................................. 203

Extended Signature Diagnostics ..................................................................................................................................... 205

Extended Signature Diagnostics Graph Features........................................................................................... 209

Show Computed Extended Signature Results .................................................................................................. 217

Save to File................................................................................................................................................................................. 219

Export to Excel.......................................................................................................................................................................... 221

6 | =GE Oil & Gas

Load Data................................................................................................................................................................................... 223

Loading Data from a Database............................................................................................................................... 223

Load Data from a File on Diagnostics Screen .................................................................................................. 226

What you can do on the PST Screen............................................................................................................................. 231

PST Setup Guidelines ............................................................................................................................................................ 232

1. Set PST Start Trigger ................................................................................................................................................ 233

2. Run Extended Signature ........................................................................................................................................ 234

3. Determine Friction, Breakout, PST Minimum Pressure From Extended Signature ..................... 235

4. Set PST Parameters.................................................................................................................................................. 237

PST Schedule ............................................................................................................................................................................ 238

Changing Interval of Days.......................................................................................................................................... 238

Changing New PST Schedule.................................................................................................................................... 239

PST Configuration................................................................................................................................................................... 242

Partial Stroke Test Settings........................................................................................................................................ 242

PST Travel........................................................................................................................................................................... 243

Minimum Pressure......................................................................................................................................................... 244

Maximum Time................................................................................................................................................................ 244

PST Speed .......................................................................................................................................................................... 244

Dwell Time ......................................................................................................................................................................... 245

Friction Low Limit ........................................................................................................................................................... 245

Friction High Limit.......................................................................................................................................................... 245

Breakout Limit.................................................................................................................................................................. 246

Droop Limit........................................................................................................................................................................ 246

Freeze DO........................................................................................................................................................................... 246

Freeze AO........................................................................................................................................................................... 246

Enable Schedule ............................................................................................................................................................. 246

Set.......................................................................................................................................................................................... 247

PST Diagnostics....................................................................................................................................................................... 247

Diagnostics Area............................................................................................................................................................. 247

Perform PST ...................................................................................................................................................................... 249

PST Diagnostic Graph................................................................................................................................................... 253

Perform TBT............................................................................................................................................................................... 264

Load Diagnostic Data........................................................................................................................................................... 266

Load Data from Database ......................................................................................................................................... 267

Load from File .................................................................................................................................................................. 273

Historical View ......................................................................................................................................................................... 276

Changing the Historical View Start and End Dates........................................................................................ 277

Displaying Historical View Diagnostic Graphs.......................................................................................................... 281

Diagnostic Graph Color Legend .............................................................................................................................. 282

PST Context Menu .................................................................................................................................................................. 283

What you can do on the Status Screen ....................................................................................................................... 285

Active Faults.............................................................................................................................................................................. 287

General........................................................................................................................................................................................ 288

Critical..........................................................................................................................

................................................................ 289

Instrumentation ...................................................................................................................................................................... 290

Actuator ...................................................................................................................................................................................... 291

Masoneilan Valves ValVue ESD Instruction Manual =| 7

Pneumatics................................................................................................................................................................................ 292

Electronics.................................................................................................................................................................................. 293

Clear Current Faults............................................................................................................................................................... 294

Clear All Faults.......................................................................................................................................................................... 296

Clear Individual Fault.................................................................................................................................................... 298

Set Fail High/Low.................................................................................................................................................................... 300

Status Fault Code List................................................................................................................................................... 300

Fault Matrix................................................................................................................................................................................ 301

Status Context Menu............................................................................................................................................................. 325

What you can do on the Check Screen........................................................................................................................ 327

Information Displayed on the Check Screen ............................................................................................................. 328

Send Command....................................................................................................................................................................... 329

List of Available HART Commands ......................................................................................................................... 331

Check Context Menu............................................................................................................................................................. 333

Overview ..................................................................................................................................................................................... 335

Methods to Set Up the SVI II ESD..................................................................................................................................... 335

Steps to Set Up SVI II ESD.................................................................................................................................................... 335

Configuration Parameters.......................................................................................................................................... 336

Calibration Steps............................................................................................................................................................. 336

Run Find Stops................................................................................................................................................................. 336

Manual Find Stops ......................................................................................................................................................... 339

Run Auto Tune.................................................................................................................................................................. 341

8 | =GE Oil & Gas

List of Figures

1 ValVue ESD CD Browser ............................................................................................................................................... 23

2 Software Choice............................................................................................................................................................... 24

3 Install Shield Wizard....................................................................................................................................................... 24

4 License Agreement......................................................................................................................................................... 25

5 Choose Destination Location..................................................................................................................................... 25

6 Ready to Install ................................................................................................................................................................. 26

7 ValVue ESD CD Browser ............................................................................................................................................... 27

8 Software Choice............................................................................................................................................................... 28

9 PRM Plug-In Main Screen.............................................................................................................................................28

10 Install Shield Central Server........................................................................................................................................29

11 PRM Central Server License Agreement............................................................................................................... 29

12 PRM Central Server Destination Folder ................................................................................................................. 30

13 PRM Central Server Database Directory Destination Folder....................................................................... 31

14 Ready to Install ................................................................................................................................................................. 31

15 PRM Central Server Dialog .......................................................................................................................................... 32

16 PRM Central Server Dialog II....................................................................................................................................... 32

17 PRM Central Server Dialog III...................................................................................................................................... 32

18 Database Directory Reminder................................................................................................................................... 32

19 ValVue ESD CD Browser ............................................................................................................................................... 33

20 Software Choice............................................................................................................................................................... 34

21 PRM Plug-In Main Screen.............................................................................................................................................34

22 Install Shield PRM Plug-In ............................................................................................................................................ 35

23 PRM Plug-In License Agreement .............................................................................................................................. 35

24 PRM Plug-In Destination Folder ................................................................................................................................ 36

25 Choose Folder ................................................................................................................................................................... 36

26 PRM Plug-In Client Database Location Destination Folder.......................................................................... 37

27 Choose Folder ................................................................................................................................................................... 37

28 Ready to Install ................................................................................................................................................................. 38

29 Owner and Product Key Registration Window.................................................................................................. 39

30 Applying Owner and Product Key Information.................................................................................................. 40

31 Software and Mux Key Window ............................................................................................................................... 40

32 Launching Registration Window..............................................................................................................................41

33 Registration Window...................................................................................................................................................... 41

34 Save Registration Information................................................................................................................................... 42

35 Registration File Saved Dialog................................................................................................................................... 42

36 Registration Email Sent Dialog.................................................................................................................................. 43

37 Entering Software Key................................................................................................................................................... 43

38 Entering Mux Unlock Key ............................................................................................................................................. 44

39 Successful Registration Message ............................................................................................................................ 44

40 Generating License File................................................................................................................................................. 45

41 Saving ESD Licensing Information File .................................................................................................................. 46

42 ESD Licensing Information Email Dialog............................................................................................................... 46

43 Licensing File ..................................................................................................................................................................... 47

Masoneilan Valves ValVue ESD Instruction Manual =| 9

44 Load Licensing File..........................................................................................................................................................47

45 ValVue ESD Main Window - Connected Devices...............................................................................................49

46 ValVue ESD Main Window with Disconnected Device Icon ......................................................................... 50

47 Plant Schedule Screen...................................................................................................................................................51

48 Accessing Edit Function................................................................................................................................................52

49 Editing Plant Cycle PST..................................................................................................................................................53

50 Applying Edits to the Plant Schedule......................................................................................................................54

51 Changing Plant Schedule Warning ......................................................................................................................... 54

52 Setting PST Schedule for Individual Device .........................................................................................................55

53 Plant Schedule Set for Individual Device ..............................................................................................................55

54 Selecting Export to Excel .............................................................................................................................................. 56

55 Accessing Connected Devices Tools Menu .........................................................................................................57

56 Launching Set Options ..................................................................................................................................................58

57 ValVue ESD Set Options Screen ................................................................................................................................59

58 Context Menu with Mux Functions..........................................................................................................................63

59 Multiplexor Setup.............................................................................................................................................................63

60 Connected Devices .........................................................................................................................................................69

61 Selecting an Offline Device..........................................................................................................................................71

62 Right Clicking Offline Device ....................................................................................................................................... 72

63 File Open Window Launched at ValVue ESD ...................................................................................................... 72

64 Offline dp3 Data File Default Location................................................................................................................... 73

65 Offline Device Displayed at Monitor Screen........................................................................................................73

66 Selecting a Connected Device...................................................................................................................................74

67 Device Information Displayed....................................................................................................................................75

68 Right Clicking on Connected Device .......................................................................................................................77

69 Selecting the Historical View Start Date ............................................................................................................... 79

70 PST Historical View - Friction Displayed................................................................................................................80

71 ESDVue Environment .....................................................................................................................................................81

72 Leaving Normal Mode Warning................................................................................................................................ 83

73 Entering Normal Mode Warning...............................................................................................................................84

74 Monitor Screen..................................................................................................................................................................85

75 Trend Screen......................................................................................................................................................................86

76 Configure Screen ............................................................................................................................................................. 87

77 Calibrate Screen............................................................................................................................................................... 88

78 Diagnostics Screen .........................................................................................................................................................89

79 PST Screen........................................................................................................................................................................... 90

80 Status Screen.....................................................................................................................................................................91

81 Check Screen .....................................................................................................................................................................92

82 Monitor Screen ................................................................................................................................................................. 93

83 Position Indicator Active...............................................................................................................................................96

84 Setpoint Dialog..................................................................................................................................................................97

85 Monitor Screen - Additional Status Available .....................................................................................................98

86 Monitor Screen Context Sensitive Menu ............................................................................................................ 101

87 Report Setup Dialog..................................................................................................................................................... 108

88 Generate Report Dialog............................................................................................................................................. 108

89 Report Sample Using ESDVue Template............................................................................................................ 109

10 | =GE Oil & Gas

90 View All Parameters Window.................................................................................................................................. 110

91 View All Parameters - Device Tab......................................................................................................................... 111

92 View All Parameters - All Tab .................................................................................................................................. 112

93 View All Parameters - PST Config Tab................................................................................................................. 113

94 View All Parameters - PST DATA Tab................................................................................................................... 114

95 View All Parameters - CAL Tab............................................................................................................................... 115

96 View All Parameters - Config Tab ......................................................................................................................... 116

97 View All Parameters - DYNAMIC Tab ................................................................................................................... 117

98 Trend Screen Displaying All Parameters .......................................................................................................... 119

99 Trend Context Menu.................................................................................................................................................... 121

100 Configure Screen - Setup Mode............................................................................................................................. 124

101 Position Error Band Error Message ...................................................................................................................... 125

102 Position Error Time Error Message ....................................................................................................................... 126

103 Stuck Limit Error Message........................................................................................................................................ 126

104 Linkage Limit Error Message ................................................................................................................................... 126

105 Near Closed Error Message ..................................................................................................................................... 127

106 Supply Limit Low Error Message ........................................................................................................................... 127

107 Supply Limit High Error Message .......................................................................................................................... 127

108 Launching Configure I/O........................................................................................................................................... 129

109 Simplified Switch Installation Drawing: Correct Configuration............................................................... 132

110 Simplified Switch Installation Drawing: Configuration Not Allowed..................................................... 132

111 Starting the Setup Wizard ........................................................................................................................................ 133

112 Setup Wizard Selections Window......................................................................................................................... 134

113 Setup Wizard - Setting Tag and Descriptor...................................................................................................... 135

114 Tag and Descriptor Entered..................................................................................................................................... 136

115 Enabling Set Air Action............................................................................................................................................... 137

116 Air Action Set................................................................................................................................................................... 138

117 Enabling Calibrate Travel.......................................................................................................................................... 139

118 Enabling Autotune........................................................................................................................................................ 140

119 Applying Setup Wizard Changes........................................................................................................................... 141

120 Setup Dialog.................................................................................................................................................................... 141

121 Running Setup Wizard Dialog................................................................................................................................. 142

122 Setup Wizard Progress Dialog................................................................................................................................ 142

123 Setup Wizard Progress Dialog - Running Find Stops .................................................................................. 143

124 Setup Wizard Progress Dialog - Running Autotune ..................................................................................... 143

125 Setup Wizard Autotune Diagnostic Graph ....................................................................................................... 144

126 New PID Values After Setup Wizard Calibration ............................................................................................ 145

127 Setup Wizard Complete............................................................................................................................................. 147

128 Applying Configuration Changes .......................................................................................................................... 148

129 Configure Screen Context Menu ........................................................................................................................... 149

130 Calibrate Screen............................................................................................................................................................ 151

131 Starting Find Stops....................................................................................................................................................... 152

132 Starting Find Stops Dialog........................................................................................................................................ 153

133 Find Stops Dialog.......................................................................................................................................................... 153

134 Find Stops Complete................................................................................................................................................... 154

135 Starting Advanced Parameters ............................................................................................................................. 155

Masoneilan Valves ValVue ESD Instruction Manual =| 11

136 Advanced Parameters Dialog................................................................................................................................. 156

137 Launching Auto Tune.................................................................................................................................................. 157

138 Auto Tune Dialog........................................................................................................................................................... 158

139 Auto Tune Input Value Dialog ................................................................................................................................. 158

140 Auto Tune Progress Dialog....................................................................................................................................... 159

141 Auto Tune Finished Dialog........................................................................................................................................ 159

142 Auto Tune Diagnostic Graph ................................................................................................................................... 160

143 PID Values - Previous and New .............................................................................................................................. 161

144 Auto Tune Complete Dialog ..................................................................................................................................... 161

145 Auto Tune Diagnostic Graph ................................................................................................................................... 162

146 Selecting Set Graph Scale......................................................................................................................................... 163

147 Set Graph Scale Window........................................................................................................................................... 164

148 Saving Scale Adjustments ........................................................................................................................................ 164

149 Starting Select Additional Curve............................................................................................................................ 165

150 Select Additional Step Curve Dialog..................................................................................................................... 165

151 Selecting Load Data from Database ................................................................................................................... 166

152 Selecting Database File ............................................................................................................................................. 167

153 Selecting Load Data from File................................................................................................................................. 167

154 File Browser ..................................................................................................................................................................... 168

155 Opening File for Additional Curve ......................................................................................................................... 168

156 Selecting Calibration Record ................................................................................................................................... 169

157 Additional Calibration Curve Displayed.............................................................................................................. 169

158 Selecting Show Computed Result......................................................................................................................... 170

159 Auto Tune Calibration Computed Result ........................................................................................................... 170

160 Selecting Save to File .................................................................................................................................................. 171

161 File Browser ..................................................................................................................................................................... 172

162 Selecting a Folder for Saving File .......................................................................................................................... 172

163 Selecting Export to Excel ........................................................................................................................................... 173

164 Diagnostic Graph Data - in Excel .......................................................................................................................... 174

165 Calibrate Screen Context Menu ............................................................................................................................. 175

166 Selecting Run Find Stops........................................................................................................................................... 177

167 Starting Run Find Stops Dialog............................................................................................................................... 178

168 Find Stops Dialog .......................................................................................................................................................... 178

169 Find Stops Complete ................................................................................................................................................... 179

170 Selecting Manual Find Stops ................................................................................................................................... 180

171 Stroke Valve Dialog...................................................................................................................................................... 181

172 Valve Closed Dialog ..................................................................................................................................................... 181

173 Valve Open Dialog........................................................................................................................................................ 182

174 Applying Calibration Changes ................................................................................................................................ 183

175 Applying Calibration Changes ................................................................................................................................ 183

176 Diagnostics Screen ...................................................................................................................................................... 185

177 Start/Stop Error Message.......................................................................................................................................... 186

178 Time/Sample Rate Error Message ........................................................................................................................ 187

179 Step Size Error Message ............................................................................................................................................ 187

180 Executing Perform Step Diagnostics ................................................................................................................... 188

181 Step Diagnostics Warning Dialog ......................................................................................................................... 188

12 | =GE Oil & Gas

182 Running a Step............................................................................................................................................................... 189

183 Loading Data for a Step ........................................................................................................................................... 189

184 Step Diagnostics Complete - Continue .............................................................................................................. 190

185 Step Diagnostics Graph............................................................................................................................................. 190

186 Selecting Set Graph Scale ........................................................................................................................................ 192

187 Set Graph Scale Window .......................................................................................................................................... 193

188 Saving Scale Adjustments........................................................................................................................................ 193

189 Starting Select Additional Curve............................................................................................................................ 194

190 Select Additional Step Curve Dialog .................................................................................................................... 195

191 Selecting Load Data from Database ................................................................................................................... 195

192 Step Diagnostics Database Browser................................................................................................................... 196

193 Selecting Load Data from File ................................................................................................................................ 196

194 File Browser..................................................................................................................................................................... 197

195 Opening File for Additional Curve ......................................................................................................................... 197

196 Selecting Step Test Record....................................................................................................................................... 198

197 Additional Curve Displayed...................................................................................................................................... 198

198 Selecting Show Computed Result......................................................................................................................... 199

199 Step Diagnostics Computed Result...................................................................................................................... 200

200 Selecting Save To File ................................................................................................................................................. 201

201 File Browser..................................................................................................................................................................... 202

202 Selecting a Folder for Saving File .......................................................................................................................... 202

203 Selecting Export to Excel........................................................................................................................................... 203

204 Diagnostic Graph Data - in Excel .......................................................................................................................... 204

205 Adjusting Extended Diagnostics Parameters.................................................................................................. 205

206 Start and End Positions Error Message .............................................................................................................. 206

207 Speed Level Error Message...................................................................................................................................... 206

208 Executing Perform Ext Sig ........................................................................................................................................ 207

209 EXT Warning.................................................................................................................................................................... 207

210 Extended Signature Progress Dialog................................................................................................................... 208

211 Completing EXT ............................................................................................................................................................. 209

212 Extended Signature Diagnostics Graph............................................................................................................. 210

213 Selecting Set Graph Scale ........................................................................................................................................ 211

214 Set Graph Scale Window .......................................................................................................................................... 211

215 Saving Scale Adjustments........................................................................................................................................ 212

216 Starting Select Additional Curve............................................................................................................................ 212

217 Select Additional Extended Signature Curve Dialog .................................................................................... 213

218 Selecting Load Data from Database ................................................................................................................... 213

219 Database Browser Displaying Extended Signature Data.......................................................................... 214

220 Loading Extended Signature Data ....................................................................................................................... 214

221 Selecting Load Data from File ................................................................................................................................ 215

222 File Browser..................................................................................................................................................................... 215

223 Opening File for Additional Curve ......................................................................................................................... 216

224 Selecting Signature Data Record.......................................................................................................................... 216

225 Additional Curve Displayed...................................................................................................................................... 217

226 Selecting Show Computed Result......................................................................................................................... 218

227 Extended Signature Diagnostics Computed Result

...................................................................................... 218

Masoneilan Valves ValVue ESD Instruction Manual =| 13

228 Selecting Save To File.................................................................................................................................................. 219

229 File Browser ..................................................................................................................................................................... 220

230 Selecting a Folder for Saving File .......................................................................................................................... 220

231 Selecting Export to Excel ........................................................................................................................................... 221

232 Diagnostic Graph Data - in Excel .......................................................................................................................... 222

233 Selecting Load From DB ............................................................................................................................................ 223

234 Device and Data Type Displayed........................................................................................................................... 224

235 Load Data from DB Tool Tip..................................................................................................................................... 225

236 Diagnostic Graph Displayed.................................................................................................................................... 225

237 Selecting Load From File ........................................................................................................................................... 226

238 File Browser ..................................................................................................................................................................... 227

239 Opening File for Diagnostic Data .......................................................................................................................... 227

240 Selecting Step Test Record....................................................................................................................................... 228

241 Diagnostic Graph Displayed.................................................................................................................................... 228

242 PST Screen........................................................................................................................................................................ 231

243 PST Test Settings Graph............................................................................................................................................. 232

244 Allow PST Trigger........................................................................................................................................................... 233

245 Diagnostics Tab ............................................................................................................................................................. 234

246 Load from DB.................................................................................................................................................................. 235

247 Diagnostic Graph.......................................................................................................................................................... 235

248 Extended Signature Result Window - Computed Values........................................................................... 236

249 Changing Interval of Days........................................................................................................................................ 238

250 Selecting Calendar Feature...................................................................................................................................... 240

251 Saving Schedule Changes ........................................................................................................................................ 241

252 PST Settings..................................................................................................................................................................... 242

253 PST Travel Error Message.......................................................................................................................................... 243

254 PST Pressure Change Error Message .................................................................................................................. 244

255 Max Time Error Message........................................................................................................................................... 244

256 PST Speed Error Message ......................................................................................................................................... 244

257 Dwell Time Error Message ........................................................................................................................................ 245

258 Friction Low Limit Error Message.......................................................................................................................... 245

259 Friction High Limit Error Message......................................................................................................................... 245

260 Breakout Limit Error Message ................................................................................................................................ 246

261 Droop Limit Error Message....................................................................................................................................... 246

262 PST Configuration Dialog .......................................................................................................................................... 247

263 PST Diagnostics ............................................................................................................................................................. 248

264 Starting PST ..................................................................................................................................................................... 249

265 Partial Stroke Test Progress Dialog ...................................................................................................................... 250

266 Partial Stroke Test Complete ................................................................................................................................... 250

267 Launching View Graph............................................................................................................................................... 251

268 PST Results Displayed on PST Screen.................................................................................................................. 252

269 PST Diagnostic Graph ................................................................................................................................................. 253

270 Selecting Set Graph Scale......................................................................................................................................... 254

271 Set Graph Scale Window........................................................................................................................................... 254

272 Saving Scale Adjustments ........................................................................................................................................ 255

273 Starting Select Additional Curve............................................................................................................................ 255

14 | =GE Oil & Gas

274 Selecting Data Source................................................................................................................................................ 256

275 Additional PST Curve Displayed............................................................................................................................. 256

276 Selecting Show Computed Result......................................................................................................................... 257

277 PST Diagnostics Computed Result........................................................................................................................ 258

278 Position and Pressure vs. Time View ................................................................................................................... 259

279 Selecting Save to File.................................................................................................................................................. 260

280 File Browser..................................................................................................................................................................... 261

281 Selecting a Folder for Saving File .......................................................................................................................... 261

282 Selecting Export to Excel........................................................................................................................................... 262

283 Diagnostic Graph Data - in Excel .......................................................................................................................... 263

284 Executing TBT................................................................................................................................................................. 264

285 Terminal Board and Pneumatic Test Progress Dialog ................................................................................ 265

286 Terminal Board and Pneumatic Test Complete ............................................................................................. 265

287 Load Data Selections.................................................................................................................................................. 266

288 Selecting Data to Load............................................................................................................................................... 267

289 Selecting Load From Database.............................................................................................................................. 268

290 Launching Load Data from Database................................................................................................................ 269

291 Device and Data Type Displayed .......................................................................................................................... 270

292 Loading Selected Data............................................................................................................................................... 270

293 Load Data from DB Tool Tip..................................................................................................................................... 271

294 Diagnostic Graph Displayed.................................................................................................................................... 272

295 Selecting Load From File........................................................................................................................................... 273

296 File Browser..................................................................................................................................................................... 274

297 Opening File for Diagnostic Data.......................................................................................................................... 274

298 Selecting Diagnostic Record ................................................................................................................................... 275

299 Diagnostic Graph Displayed.................................................................................................................................... 275

300 Selecting Historical View........................................................................................................................................... 276

301 Selecting Start Date for Historical View ............................................................................................................. 278

302 Selecting the Historical View End Date .............................................................................................................. 279

303 PST Historical View - Friction Displayed............................................................................................................. 280

304 Selecting a Historical View Data Point................................................................................................................ 281

305 Historical View Diagnostic Graph ......................................................................................................................... 282

306 PST Screen Context Menu ........................................................................................................................................ 283

307 Status Screen ................................................................................................................................................................. 286

308 Status Screen Active Faults Tab ............................................................................................................................ 287

309 Status Screen General Tab....................................................................................................................................... 288

310 Status Screen Critical Tab......................................................................................................................................... 289

311 Status Screen Instrumentation Tab..................................................................................................................... 290

312 Status Screen Actuator Tab..................................................................................................................................... 291

313 Status Screen Pneumatics Tab .............................................................................................................................. 292

314 Status Screen Electronics Tab................................................................................................................................ 293

315 Executing Clear Current Faults .............................................................................................................................. 294

316 Current Faults Cleared ............................................................................................................................................... 295

317 Executing Clearing All Faults................................................................................................................................... 296

318 All Faults Cleared .............................................................................................................

............................................. 297

319 Entering an Individual Fault..................................................................................................................................... 298

Masoneilan Valves ValVue ESD Instruction Manual =| 15

320 Clearing an Individual Fault..................................................................................................................................... 299

321 Individual Fault Cleared............................................................................................................................................. 300

322 Status Screen Context Menu................................................................................................................................... 325

323 Check Screen .................................................................................................................................................................. 327

324 Accessing HART Commands ................................................................................................................................... 329

325 Executing Send Command....................................................................................................................................... 330

326 Send Command Results Displayed ...................................................................................................................... 331

327 Check Context Menu ................................................................................................................................................... 333

328 Selecting Run Find Stops........................................................................................................................................... 336

329 Starting Run Find Stops Dialog............................................................................................................................... 337

330 Find Stops Dialog .......................................................................................................................................................... 337

331 Find Stops Complete ................................................................................................................................................... 338

332 Selecting Manual Find Stops ................................................................................................................................... 339

333 Stroke Valve Dialog...................................................................................................................................................... 340

334 Valve Closed Dialog ..................................................................................................................................................... 340

335 Valve Open Dialog........................................................................................................................................................ 341

16 | =GE Oil & Gas

List of Tables

1 ValVue Software Installation Sizes .......................................................................................................................... 21

2 Software Requirements................................................................................................................................................ 22

3 Troubleshooting ValVue ESD Used with Mux ..................................................................................................... 67

4 Burst Mode Data Return............................................................................................................................................... 68

5 Report Setup Parameters ......................................................................................................................................... 104

6 Advanced Tuning Parameters................................................................................................................................ 156

7 PST Settings..................................................................................................................................................................... 237

8 SVI II ESD Fault Matrix................................................................................................................................................. 301

Masoneilan Valves ValVue ESD Instruction Manual =| 17

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Introduction

About This Manual

The ValVue ESD Instruction Manual is intended to help a Field Engineer install ValVue ESD, and setup, calibrate, and test an SVI II ESD using ValVue ESD. If you experience problems that are not documented in this guide, contact the factory or your local representative. Sales offices are listed on the back cover of this manual.

Masoneilan Valves ValVue ESD Instruction Manual =

| 19

Documentation Conventions

Conventions used in this manual are as follows:

 Italicized letters are used when referencing a term used in the program display

window.

 Italics is used for emphasis on important items.

 Fields where data is entered or user-entered data is italicized.

 Actions performed on buttons, checkboxes, etc. appear bolded. For example: Click

Done.

NOTE Indicates important facts and conditions.

CAUTION Indicates a potentially hazardous situation, which if not avoided

could result in property damage or data loss.

WARNING Indicates a potentially hazardous situation, which if not avoided

could result in death or serious injury.

20 | =GE Oil & Gas

ValVue ESD Overview

Masoneilan's ValVue ESD software is a Human-Machine Interface (HMI) software tool that provides a powerful interface to Masoneilan’s SVI II ESD, the Model 12300 and 12400 Digital Level Transmitter (DLT), and other HART instruments used in a Safety Instrumented System (SIS).

ValVue ESD is used to configure, calibrate and perform partial stroke testing and valve diagnostics with the SVI II ESD utilizing HART communications protocol.

Using ValVue ESD you can:

 Monitor SVI II ESD Operation

 Quickly Set Up the SVI II ESD

 Advanced SVI II ESD Set Up

 Calibrate the SVI II ESD

 Configure or Run Partial Stroke Test (PST)

 Check the SVI II ESD Status

 Perform Diagnostics on SVI II ESD

System Requirements

Listed below are the hardware and software requirements for the computer used with ValVue ESD:

Hardware

Processor: PC with minimum 1 GHz Intel Pentium or compatible

RAM: Minimum 1gigabyte

Disk: Depends on product

Table 1 ValVue Software Installation Sizes

Product Application

Component

ValVue ESD 15M 30M minimum* 45Meg

PRM Central ValVue ESD 15M 30M minimum* 45Meg

PRM PLUG-IN ValVue ESD 15M N/A 15Meg

Database Component Total Installation Size

* Assuming 100 devices, 1 PST/month for 5 years

Masoneilan Valves ValVue ESD Instruction Manual =| 21

Software

Table 2 Software Requirements

OS: Windows Server 2003, Windows Server 2008, XP, or 7

PRM: PRM R3.x

NOTE PRM is NOT required for Standalone installations.

22 | =GE Oil & Gas

Install ValVue ESD and PRM Plug-In

ValVue ESD is shipped on a CD with the purchase of an SVI II ESD. There are two components to install:

 “Installing ValVue ESD Software”

 “Installing the Yokogawa PRM Plug-In” on page 27

Installing ValVue ESD Software

To install the software:

1. Insert the CD into computer CD drive.

The CD browser launches (Figure 1).

Figure 1 ValVue ESD CD Browser

Masoneilan Valves ValVue ESD Instruction Manual =| 23

2. Select INSTALL SOFTWARE and a screen appears (Figure 2).

Figure 2 Software Choice

3. Click INSTALL STANDALONE VERSION and an installShield screen appears (Figure 3).

Figure 3 Install Shield Wizard

24 | =GE Oil & Gas

4. Click Next and the License Agreement screen appears (Figure 4).

Figure 4 License Agreement

5. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 5).

Figure 5 Choose Destination Location

NOTE Click Change to open the Choose Folder screen to navigate to and

designate a non-default folder.

Masoneilan Valves ValVue ESD Instruction Manual =| 25

6. Click Next and a screen appears (Figure 6).

Figure 6 Ready to Install

7. Click Install and the Setup Status screen appears followed by InstallShield Wizard Complete.

8. Click Finish.

26 | =GE Oil & Gas

Installing the Yokogawa PRM Plug-In

This process consists of:

 “Installing Central Server”

 “Installing Plug-In Client” on page 33

Installing Central Server

This installs both the plug-in and the central database.

To install the software:

1. Insert the CD into computer CD drive and the CD browser launches (Figure 7).

Figure 7 ValVue ESD CD Browser

Masoneilan Valves ValVue ESD Instruction Manual =| 27

2. Select INSTALL SOFTWARE and a screen appears (Figure 8).

Figure 8 Software Choice

3. Click VIEW YOKOGAWA PRM EDITION and a screen appears (Figure 9).

28 | =GE Oil & Gas

Figure 9 PRM Plug-In Main Screen

4. Click Install Central Server and a screen appears (Figure 10).

Figure 10 Install Shield Central Server

5. Click Next and the License Agreement screen appears (Figure 11).

Figure 11 PRM Central Server License Agreement

Masoneilan Valves ValVue ESD Instruction Manual =| 29

6. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 12).

Figure 12 PRM Central Server Destination Folder

NOTE Click Change to open the Choose Folder screen to navigate to and

designate a non-default folder.

7. Click Next and the screen appears (Figure 13).

CAUTION Click Change to open the Choose Folder screen to navigate to and

designate a non-default folder. Make a note of this machine and folder share name, ValVue ESD DATABASE as it is required when installing the PRM PLUG-IN ValVue.The installer also creates a data source for the database. If the database already exists, the installer updates the tables as necessary. No existing data is lost.

30 | =GE Oil & Gas

+ 314 hidden pages

GE ValVue ESD Technical Specifications

Specifications and Main Features

Frequently Asked Questions

User Manual

 with Firmware version

 with ValVue ESD version 1.0 or greater

 with a handheld communicator with DD published for SVI II ESD

DISCLAIMER

Copyright 2014 by GE Oil & Gas. All rights reserved.

PN 720002-392 Rev. G

Contents

List of Figures

List of Tables

Introduction

About This Manual

Documentation Conventions

 Italics is used for emphasis on important items.

NOTE Indicates important facts and conditions.

CAUTION Indicates a potentially hazardous situation, which if not avoided

WARNING Indicates a potentially hazardous situation, which if not avoided

ValVue ESD Overview

 Monitor SVI II ESD Operation

 Quickly Set Up the SVI II ESD

 Advanced SVI II ESD Set Up

 Calibrate the SVI II ESD

 Configure or Run Partial Stroke Test (PST)

 Check the SVI II ESD Status

 Perform Diagnostics on SVI II ESD

System Requirements

Hardware

Processor: PC with minimum 1 GHz Intel Pentium or compatible

RAM: Minimum 1gigabyte

Disk: Depends on product

Software

NOTE PRM is NOT required for Standalone installations.

Install ValVue ESD and PRM Plug-In

 “Installing ValVue ESD Software”

 “Installing the Yokogawa PRM Plug-In” on page 27

Installing ValVue ESD Software

1. Insert the CD into computer CD drive.

The CD browser launches (Figure 1).

2. Select INSTALL SOFTWARE and a screen appears (Figure 2).

3. Click INSTALL STANDALONE VERSION and an installShield screen appears (Figure 3).

4. Click Next and the License Agreement screen appears (Figure 4).

5. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 5).

6. Click Next and a screen appears (Figure 6).

7. Click Install and the Setup Status screen appears followed by InstallShield Wizard Complete.

8. Click Finish.

Installing the Yokogawa PRM Plug-In

 “Installing Central Server”

 “Installing Plug-In Client” on page 33

Installing Central Server

1. Insert the CD into computer CD drive and the CD browser launches (Figure 7).

2. Select INSTALL SOFTWARE and a screen appears (Figure 8).

3. Click VIEW YOKOGAWA PRM EDITION and a screen appears (Figure 9).

4. Click Install Central Server and a screen appears (Figure 10).

5. Click Next and the License Agreement screen appears (Figure 11).

6. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 12).

7. Click Next and the screen appears (Figure 13).

CAUTION Click Change to open the Choose Folder screen to navigate to and