GE GXSH45V, GXSH40V User Manual

Safety Information ............. 2
Specifications
and Performance Claims ........ 3
About the Softener .......... 4-6
Before you Start ............... 7
Installation Requirements .....8-10
Installation Instructions .......11-15
Programming the Softener . . . 16-21
SYSTEM
Care and Cleaning .........22, 23
Routine Maintenance .......... 24
Before you call for Service . . 25-28
Exploded View/Parts List ....31-34
Warranty (U.S.) ............... 35
Warranty (Canada) ........... 36
Systems tested and certified by NSF International against NSF/ANSI Standard 44 for the chemical reduction claims specified on page 3, and certified to NSF/ANSI 372.
OWNER’S MANUAL
AND INSTALLATION
INSTRUCTIONS
Model GXSH40V,
GXSH45V
Write the model and serial numbers here:
Model # _____________ Serial # _____________ To find these numbers, lift the cover and look on the rim below the control panel.
Systems Tested and Certified by the Water Quality Association against CSA B483.1.
R
C
If you have any questions or concerns when installing or maintaining your water softener, call our toll free number at 800-952-5039 (US) or 866-777-7627 (Canada), or visit www.geappliances.com. When you call, please be prepared to provide the model and serial number of your product. This information can be found on the rating decal located on the rim under the salt cover.
USA
WATER SOFTENING
GE is a trademark of the General Electric Company. Manufactured under trademark license.
IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING
SAFETY PRECAUTIONS
For your safety, the information in this manual must be followed
WARNING
to minimize the risk of electric shock, property damage or personal injury.
WARNING
A copper or galvanized cold water pipe may be used to ground electrical outlets in the home. Failure to maintain this ground path may result in an electric shock hazard. If the cold water pipe is used to ground electric outlets, please refer to Installing the Ground Wire section before cutting the pipe.
Check and comply with your state and local
codes. You must follow these guidelines.
Use care when handling the water softening
system. Do not turn upside down, drop, drag or set on sharp protrusions.
Water softening systems using sodium
chloride (salt) for recharge add sodium to the water. Persons on sodium restricted diets should consider the added sodium as part of their overall intake. Potassium chloride can be used as an alternative to sodium chloride in your softener.
Use only lead-free solder and flux for all
sweat-solder connections, as required by state and federal codes.
This water softening system must be properly
installed and located in accordance with the installation instructions before it is used.
Keep the salt hole cover in place on the
softener unless servicing the unit or refilling with salt.
In the state of California: You must turn the Salt Efficiency Feature setting to ON. This may initiate more frequent recharges. However it will operate at 4,000 grains per pound of salt or higher. To turn on the Salt Efficiency Feature, follow the instructions in the “Salt Saver” section of this manual
WARNING
with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.
WARNING
unused parts and packaging material after installation. Small parts remaining after the installation could be a choke hazard.
The water softening system works on 24 volt-
electrical power only. Be sure to use
60 Hz the included external power supply.
External power supply must be plugged into
an indoor 120 volt, grounded outlet only.
Use clean water softening salts only, at least
99.5% pure. NUGGET, PELLET or coarse SOLAR salts are recommended. Do not use rock, block, granulated or ice cream making salts. These types of salts may contain dirt and sediments that might mush or cake, creating maintenance issues for the water softener.
Avoid installing in direct sunlight. Excessive
heat may cause distortion or other damage to non-metallic parts.
If installing the water softener outdoors, do
not locate where it will be exposed to wet weather, direct sunlight, extreme hot or cold temperatures, or other forms of abuse.
In the Commonwealth of Massachusetts, Plumbing Code 248 CMR shall be adhered to. Consult with your licensed plumber.
Do not use
Discard all
READ AND SAVE THESE INSTRUCTIONS
2
Specifications and Performance Claims
This model is efficiency rated. The efficiency rating is valid only at the minimum stated salt dose. The softener has a demand initiated regeneration (D.I.R) feature that complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in its operation.
The softener has a rated salt efficiency of not less than 4,000 grains of total hardness exchange per pound of salt (based on sodium chloride), and shall not deliver more salt than its listed rating or be operated at a sustained maximum service flow rate greater than its listed rating. This softener has been proven to deliver soft water for at least ten continuous minutes at the rated service flow rate. The rated salt efficiency is measured by laboratory test described
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Operational efficiency is the actual efficiency after the system has been installed. It is typically less than the efficiency, due to individual application factors including water hardness, water usage, and other contaminants that reduce the softener’s capacity.
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Model GXSH40V GXSH45V Rated Capacity* (Grains@ Salt Dose) 11,700 @ 2.3 lbs
31,500 @ 8.7 lbs.
40,000 @ 15.1 lbs.
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Total Water Used per Regeneration @ Maximum Salt Dose 37.0 gallons 43.0 gallons
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Resin Tank Nominal Size (in., dia. x height) 9 x 40 10 x 40 Service Flow Rate (gpm) 9.5 9.5 Pressure Drop at Rated Service Flow (psig) 12.7 10.3 Water Supply Maximum Hardness (gpg) 110 160 Water Supply Maximum Clear Water Iron (ppm)*** 8 10 Water Pressure Limits (minimum-maximum psi)**** 20-125 20-125 Water Temperature Limits (minimum-max. °F) 40-120 40-120 Maximum Flow Rate to Drain (gpm) 2.3 2.3
13,200 @ 2.6 lbs
35,500 @ 9.9 lbs.
45,100 @ 17.0 lbs.
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the specific capacity claims as verified and substantiated by test data.
* Testing was performed using pellet grade sodium chloride as the regenerant salt.
** Efficiency rating is valid only at the lowest
stated salt dosage. These softeners were
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*** Extent of iron removal may vary with
conditions. The capacity to reduce clear water iron is substantiated by WQA test data. State of Wisconsin requires additional treatment if water supply contains greater than 5 ppm clear water iron. Refer to Cleaning Iron Out of the Water Softening System section.
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Contaminant
Barium PJ/ PJ/
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and dynamic pressure = 35±5 psig
2
.
Performance Claims
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Challenge
Level
able Product Water
Maximum Allow-
Level
3
About the water softener system
SERVICE
When the water softening system is providing soft water, it is called “Service.” During service, hard water flows from the house main water pipe into the water softening system. Inside the water softening system resin tank is a bed made up of thousands of tiny, plastic resin beads. As hard water passes through the bed, each bead attracts and holds the hard minerals. This is called ion-exchanging. It is much like a magnet attracting and holding metals. Water without hard minerals (soft water) flows from the water softening system and to the house pipes.
AUTOMATIC HARD WATER BYPASS DURING RECHARGE
During recharge the water softener is automatically put in bypass mode allowing hard water to be available to the home. Once the softener is recharged water is directed back through the softener to be conditioned.
After a period of time, the resin beads become coated with hard minerals and they have to be cleaned. This cleaning is called recharge. Recharge is started at 2:00 AM (factory setting) by the water softening system control, and consists of five stages or cycles. These are
FILL, BRINING, BRINE RINSE, BACKWASH and FAST RINSE.
However, you should avoid using HOT water because the water heater will fill with the hard water.
FILL
Salt dissolved in water is called brine. Brine is needed to clean the hard minerals from resin beads. To make the brine, water flows into the salt storage area during the fill stage.
BRINING
During brining, brine travels from the salt storage area into the resin tank. Brine is the cleaning agent needed to remove hard minerals from the resin beads. The hard minerals and brine are discharged to the drain.
The nozzle and venturi create a suction to move the brine, maintaining a very slow rate to get the best resin cleaning with the least salt.
BRINE RINSE
After a pre-measured amount of brine is used, the brine valve closes. Water continues to flow in the same path as during brining, except for the discontinued brine flow. Hard minerals and brine flush from the resin tank to the drain.
BACKWASH
During backwash, water travels up through the resin tank at a fast flow rate, flushing accumulated iron, dirt and sediments from the resin bed and to the drain.
FAST RINSE
Backwash is followed by a fast flow of water down through the resin tank. The fast flow flushes brine from the bottom of the tank, and packs the resin bed.
After fast rinse, the water softening system returns to soft water service.
4
About the water softener system
NORMAL OPERATION, CONTROL DISPLAYS
During normal operation, the present time of day and AM or PM and DAYS TO EMPTY show in the control display area.
FEATURE: OPTIONAL RECHARGE CONTROLS
Sometimes, a manually started recharge may be desired or needed. Two examples:
You have used more water than usual (house
guests, extra washing, etc.) and you may run out of soft water before the next recharge.
The system ran out of salt.
Use one of the following features to start a recharge immediately, or at the next preset recharge start time.
FEATURE: MEMORY
If electrical power to the water softening system is interrupted, the control display is blank, and the blue indicator light is off, but the control keeps correct time for 24 hours. When power is restored, you have to reset the present time only if the display and blue indicator light are flashing. All other settings are maintained and never require resetting unless a change is desired.
The system will automatically recharge at the preset recharge time as needed.
RECHARGE TONIGHT Touch (do not hold) the RECHARGE button. RECHARGE TONIGHT flashes in the control display area. A recharge will occur at the next preset recharge start time. If you decide to cancel this recharge, touch the same button once more.
RECHARGE NOW Press and hold the RECHARGE button until
RECHARGE NOW starts to flash in the control
display area. The water softening system begins an immediate recharge and, when over in about two hours, you will have a new supply of soft water. Once started, you cannot cancel this recharge.
If the time is flashing after a long power outage, the water softening system continues to work as it should to provide you with soft water. However, recharge may occur at the wrong time of day until you reset the control to the correct time of day.
FEATURE/SERVICE: AUTOMATIC ELECTRONIC DIAGNOSIS
The control computer has a self-diagnostic function for the electrical system (except input power and water meter). The computer monitors the electronic components and circuits for correct operation. If a malfunction occurs, an error code appears in the control display.
5
About the water softener system
WATER CONDITION INFORMATION IRON
Iron in water can cause stains on clothing and plumbing fixtures. It can negatively affect the taste of food,drinking water, and other beverages. Iron in water is measured in parts per million (ppm). The total* ppm of iron, and type or types*, is determined by chemical analysis. Four different types of iron in water are:
Ferrous (clear water) iron Ferric (red water) iron
Bacterial and organically bound iron
Colloidal and inorganically bound iron
(ferrous or ferric)
Ferrous (clear water) iron is soluble and dissolves in water. This water softener will reduce moderate amounts of this type of iron (see specifications).**Ferrous (clear water) iron is usually detected by taking a sample of water in a clear bottle or glass. Immediately after taking, the sample is clear. As the water sample stands, it gradually clouds and turns slightly yellow or brown as air oxidizes the iron. This usually occurs in 15 to 30 minutes.
When using the softener to reduce Ferrous (clear water) iron, add 5 grains to the hardness setting fore very 1 ppm of Ferrous (clear water) iron. See “Set Water Hardness Number” section.
Ferric (red water), and bacterial and organically bound irons are insoluble. This water softener will not remove ferric or bacterial iron. This iron is visible immediately when drawn from a faucet because it has oxidized before reaching the home. It appears as small cloudy yellow, orange, or reddish suspended particles. After the water stands for a period of time,the particles settle to the bottom of the container. Generally these irons are removed from water by filtration. Chlorination is also recommended for bacterial iron.
Colloidal and inorganically bound iron is of ferric or ferrous form that will not filter or exchange out of water. This water softener will not remove colloidal iron. In some instances, treatment may improve colloidal iron water. Colloidal iron water usually has a yellow appearance when
drawn. After standing for several hours, the color persists and the iron does not settle,but remains suspended in the water.
SEDIMENT FILTER (BUILT IN)
Sediment is fine, foreign material particles suspended in water. This material is most often clay or silt. Extreme amounts of sediment may give the water a cloudy appearance. The built in sediment filter keeps larger particles of sediment from entering the home plumbing system. As water passes through the softener, the larger sediment particles are collected in the integrated basket and then rinsed to the drain before each regeneration. The sediment filter feature provides added protection for water using appliances by reducing the chance of larger particles entering the various products valves and screens.
IMPORTANT: The sediment filter is not intended to replace pretreatment filtration. For problem water applications, additional sediment filtration is recommended.
CHLORINE
S
oftener resins may degrade in the presence of chlorine above 2 ppm. If you have chlorine in excess of this amount, you may experience reduced life of the resin. In these conditions, you may wish to consider purchasing a GE point-of­entry household filtration system with a chlorine reducing filter.
* Water may contain one or more of the four types of iron and any combination of these. Total iron is the sum of the contents.
** Capacity to reduce clear water iron is substantiated by WQA test data.
6
Before you start
BEFORE YOU START
The water softener requires a minimum water flow of 3 gallons per minute at the inlet. Maximum
allowable inlet water pressure is 125 psi. If daytime pressure is over 80 psi, nighttime pressure may exceed the maximum. Use a pressure reducing valve if necessary (Adding a pressure reducing valve may reduce the flow). If your home is equipped with a back flow preventer, an expansion tank must be installed in accordance with local codes and laws.
The water softener uses a direct plug-in external power supply (included). Be sure to use the
included power supply and plug it into a nominal 120V, 60 cycle household outlet that is in a dry location only, grounded and properly protected by an over current device such as a circuit breaker or fuse.
Do not use this system to treat water that is microbiologically unsafe or of unknown quality without
adequate disinfection upstream or downstream of the system.
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION
Pliers Screwdriver Razor knife Two adjustable wrenches Teflon tape
INSPECT SHIPMENT
Make sure all the parts shown below are present. Additional parts must be purchased to complete the installation.
Also inspect and note any damage to the shipping carton. Remove and discard (or recycle) all packing materials. To avoid loss of small parts, we suggest you keep
the small parts in the parts bag until you are ready to use them.
Thoroughly check the water softener for possible shipping damage and parts loss.
Discard all unused parts and packaging material after installation.
WARNING
Small parts remaining after the installation could be a choke hazard.
2 fittings to connect household plumbing to 1”
NPT threads on softening adaptors.
Additional installation parts may be required:
• UL-approved grounding clamps and 6-gauge copper grounding wire.
NOTE: Failure to comply with these installation instructions will void the product warranty, and the installer will be responsible for any service, repair or damages caused thereby.
Bypass Valve Drain Hose Clips
Hose Clamps Overflow
Adapter
Grommet O-rings
Installation
Adaptors
Silicone
Grease
7
Installation Requirements
LOCATION REQUIREMENTS
Consider all of the following when selecting an installation location for the water softener.
Do not locate the water softener where
freezing temperatures occur. Do not attempt to treat water over 120ºF. Freezing
temperatures or hot water damage voids the warranty.
To condition all water in the home, install
the water softener close to the water supply inlet, and upstream of all other plumbing connections, except outside water pipes. Outside faucets should remain on hard water to avoid wasting conditioned water and salt.
A nearby drain is needed to carry away
regeneration discharge (drain) water. Use a floor drain,laundry tub, sump, standpipe, or other options(check your local codes). See “Air Gap Requirements” and “Valve Drain Requirements”sections.
The water softener uses a direct plug-in
external power supply (included). Be sure to use the included power supply and plug it into a nominal 120V, 60 cycle household outlet that is in a dry location only, grounded and properly protected by an over current device such as a circuit breaker or fuse.
Always install the water softener between
the water inlet and water heater. Any other installed water conditioning equipment should be installed between the water inlet and water softener (See Figure below).
If installing the water softener outdoors, do
not locate where it will be exposed to wet weather, direct sunlight, extreme hot or cold temperatures, or other forms of abuse.
PROPER ORDER TO INSTALL WATER TREATMENT EQUIPMENT
Untreated Water to
Cold Water to House
Hot Water to House
Outside Faucets
DO NOT RUN HOT WATER THROUGH THE
SOFTENER. Temperature of water passing through the softener must be less than 120° F.
Avoid installing in direct sunlight. Excessive sun
heat may cause distortion or other damage to non-metallic parts.
When installing in an outside location you
must take steps necessary to assure the softener, installation plumbing and wiring, are protected from the elements, direct sunlight, contaminantion, vandalism, insects, vermin, etc.
Do not install the softener where it would block
access to the water heater or access to the main water shutoff.
DIMENSIONS
IN
3-3/4"
OUT
IN - OUT
41-1/2"
Optional
Sediment
Filter
22-7/16"
TOP VIEW
City Water Supply
Shut off
valve
Pressure
Tank
OR
14-7/16"
47-5/8"
FRONT VIEW SIDE VIEW
Water
Heater
Water
Softener
Well Water Supply
Well
Pump
8
Installation Requirements
PLUMBING CODES
All plumbing must be completed in accordance with national, state and local plumbing codes.
In the state of Massachusetts: The Commonwealth of Massachusetts plumbing code 248-CMR shall be adhered to. A licensed plumber shall be used for this installation.
AIR GAP REQUIREMENTS
A drain is needed for regeneration water (See Figure 1). A floor drain, close to the water softener, is preferred. A laundry tub, standpipe, etc. are other drain options. Secure valve
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between the end of the hose and the drain. This gap is needed to prevent back flow of sewer water into the water softener. Do not put the end of the drain hose into the drain.
´
air gap
FLOOR DRAIN
Drain
Hose
´
air gap
STANDPIPE LAUNDRY
Drain
Hose
TUB
Drain
Hose
´
air gap
Figure 1
VALVE DRAIN REQUIREMENTS
Using the flexible drain hose (included) (see Figure 2), measure and cut to the length needed. Flexible drain hose is not allowed in all localities (check your plumbing codes). If local codes do not allow use of a flexible drain hose, a rigid valve drain run must be used.
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local hardware store. Plumb a rigid drain as needed (See Figure 3).
NOTE: Avoid drain hose runs longer than 30 feet. Avoid elevating the hose more than 8 feet above the floor. Make the valve drain line as short and direct as possible.
FLEXIBLE DRAIN LINE
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Drain hose adapter
Ǝ
I.D. tubing
Hose clamp
Drain hose
Figure 2
RIGID DRAIN LINE
Compression fitting
Clip
Ǝ NPT thread
Barbs
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tube (not provided)
Cut barbs from valve drain elbow (pull clip and remove drain valve elbow from valve)
9
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diameter copper tube (not provided)
Figure 3
Installation Requirements
INLET/OUTLET PLUMBING REQUIREMENTS
Always install either a single bypass valve (provided),as shown in Figure 4, or, if desired, parts for a 3 valve bypass system (not included) can be purchased and assembled, as shown in Figure 5. Bypass valves allow you to turn off water to the softener for maintenance if needed, but still have water in house pipes.
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Use:
Copper pipe
Threaded pipe
PEX (Crosslinked Polyethylene) pipe
CPVC plastic pipe
Other pipe approved for use with potable water
IMPORTANT: Do not solder with plumbing attached to installation adaptors and single bypass valve. Soldering heat will damage the adaptors and valve.
SINGLE BYPASS VALVE
Pull out for “Service” (Soft water)
Push in for “Bypass”
Installation adaptors
Figure 4
3-VALVE BYPASS SYSTEM
For soft water service: Open the inlet and outlet valves and close the bypass valve.
For bypass hard water: Close the inlet and outlet valves and open the bypass valve.
3 VALVE BYPASS
Bypass
Valve
Outlet
Valve
From Water
Softener
To Water
Softener
Inlet
Valve
Figure 5
WARNING
A copper or galvanized cold water pipe may be used to ground electrical outlets in the home. Failure to maintain this ground path may result in an electric shock hazard. If the cold water pipe is used to ground electric outlets, please refer to Installing the Ground Wire section before cutting the pipe.
10
Installation Instructions
TYPICAL INSTALLATION
Hard Water to Outside Faucets
Incoming­Hard Water
Plug-in Transformer
To
Controller
Drain Hose
Adapter
Valve Drain
Hose*
Brine Tank
(Salt Storage)
*Do not connect the water
softener valve drain hose to
the brine tank overflow
Clamp (not included)
Top
Cover
Figure 6
Overflow Adapter
Floor Drain
Ground Wire (not included)
Conditioned Water
Main Water Pipe
Ground Clamp
Bypass Valve Assembly
Inlet
Brine Tank Overflow Hose*
Lubricated
O-ring
Secure Valve Drain Hose in place over Floor Drain
´
air gap
Clips
Outlet
Clips
NOTE: See “Air Gap Requirements” section.
Figure 7
Pipe
1” NPTF Sweat Adaptor (not included)
1” NPTM Threaded Adaptor
O-ring
Single By-
pass Valve
• Remove plastic shipping plug and wire from valve outlet.
Turbine Valve outlet
Plastic shipping plug
Turbine shaft and support
Figure 8
NOTE: Be sure the turbine and support are firmly in place
in the valve outlet. Blow into the valve port and observe the turbine for free rotation.
11
Installation Instructions
TURN OFF WATER SUPPLY
1. Close the main water supply valve, located near the well pump or water meter.
2. Open all faucets to drain all water from house pipes.
NOTE: Be sure not to drain water from the water heater, as damage to the water heater elements could result.
INSTALL THE BRINE TANK OVERFLOW ADAPTER
Install the brine tank overflow grommet and
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of the salt storage tank sidewall, (see Figure 9). NOTE: The brine tank overflow adapter accepts
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INSTALL THE BYPASS VALVE
NOTE: For easier installation, remove the top
cover. Release 2 clips at rear of cover. Rotate cover forward and lift up.
1. Remove two clips from the water softener valve inlet and outlet ports and visually check and remove any debris, (see Figure 7).
2. Make sure the turbine assembly spins freely in the”out” port of the valve, (see Figure 8).
3. If not already done, put a light coating of silicone grease (provided) on the single bypass valve o-rings, (see Figure 7).
4. Push the single bypass valve into the softener valve as far as it will go. Snap the two large holding clips into place, from the top down, (see Figure 7 and 10).
IMPORTANT: Be sure the clips snap firmly into place so the single bypass valve will not pull out.
MOVE THE WATER SOFTENER INTO PLACE
WARNING
Excessive Weight Hazard Use two or more people to move and
install water Softener Failure to do so can result in back or other injury.
1. Move the water softener into the desired location. Set it on a solid, level surface.
IMPORTANT: Do not place shims directly under the salt storage tank to level the softener. The weight of the tank, when full of water and salt, may cause the tank to fracture at the shim.
Salt
Cover
Brinewell
Cover
Brine
Tank
Stand
Tube
Brine Valve
Assembly
Nozzle Venturi
Nut - Ferrule
Brinewell
Float Stem
Figure 9
Note: Unit is shown with top cover removed.
SINGLE BYPASS VALVE
If connecting to floor level plumbing, install the bypass valve turned downward, as shown.
CORRECT ASSEMBLY
Clip
Outside diameter of
water softener valve
inlet & outlet
Outside diameter
of clip channel on
single bypass valve
Figure 10
NOTE: Be sure all 3 tabs of the clip go through the
matching holes on the water softener valve inlet or out­let, and fully into the channel on the single bypass valve. Make sure that the tabs are fully seated.
12
Assembly
Hole
Grommet
Brine Tank Overflow Adapter
Brine Tubing
Installation Instructions
COMPLETE INLET AND OUTLET PLUMBING
A copper or
WARNING
be used to ground electrical outlets in the home. Failure to maintain this ground path may result in an electric shock hazard. If the cold water pipe is used to ground electric outlets, please refer to Installing the Ground Wire section before cutting the pipe. IMPORTANT: This water softener has a non­metallic valve system. Installing it on metal plumbing will break electrical continuity, which may interrupt grounding for the home. You must restore electrical continuity in your metal plumbing system.
If you install a 3-valve bypass system (Figure 5), electrical continuity will be maintained. If you install the non-metallic bypass valve (Figure 11), please refer to the Installing the Ground Wire section before cutting the pipe.
galvanized cold water pipe may
Figure 11
Measure, cut, and loosely assemble pipe and fittings from the main water pipe to the inlet and outlet ports of the water softener valve. Be sure to keep fittings fully together, and pipes squared and straight.
BE SURE INCOMING HARD WATER SUPPLY IS DIRECTED TO THE SOFTENER VALVE INLET PORT.
NOTE: Inlet and outlet are marked on the water softener valve. Trace the water flow direction to be sure hard water is to inlet.
IMPORTANT: Be sure to fit, align and support all plumbing to prevent putting stress on the water softener valve inlet and outlet. Stress from misaligned or unsupported plumbing may cause damage to the valve.
• If making a soldered copper installation, do all sweat soldering before connecting pipes to the NPT adapters and bypass valve. Torch heat will damage plastic parts.
13
If solder is
WARNING
connection use only lead free solder and flux to prevent lead poisoning.
• When turning threaded pipe fittings onto plastic fittings, use care not to cross-thread.
• Use Teflon Tape on all external pipe threads.
Complete the inlet and outlet plumbing for the type of pipe you will be using. Secure ground clamp to metal pipes.
used to make pipe
INSTALLING THE GROUND WIRE
NOTE: If your house plumbing is plastic, it
would not be used as a grounding path, and this step should be skipped.
IMPORTANT: A copper or galvanized cold water pipe is often used to ground electrical outlets in the home. Grounding protects you from electrical shock. The water softener may have broken this ground path. To restore connection, install a 12”-long, 6-gauge copper wire across and
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grounding clamps at both ends as shown (Figure
12). Zinc clamps should not be used on copper
plumbing. Wire and clamps may be purchased separately from your local hardware store.
1. Clean copper pipe and ends of wire with
emery paper. Bare wire is recommended. If insulated wire is used, is should be stripped
´DWHDFKHQGEHIRUHFOHDQLQJZLWKHPHU\
paper.
2. Attach bronze clamps to pipe. Tighten
screws.
3. Attach to clamps as shown. Tighten screws.
Ground Wire
Clamp (2)
Figure 12
NOTE: If you are installing a sediment filter or
other item(s) into the plumbing system, along with the water softener, be sure to restore electrical continuity across all removed metal pipe sections.
Installation Instructions
INSTALL VALVE DRAIN HOSE
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(provided) to the water softener valve drain fitting. Use a hose clamp to hold the hose in place.
NOTE: Avoid drain hose runs longer than 30 feet. Avoid elevating the hose more than 8 feet above the floor. Make the valve drain line as short and direct as possible.
IMPORTANT: If codes require a rigid drain line see“Valve Drain requirements” section.
2. Route the drain hose or copper tubing to the floor drain or other suitable drain point. Secure drain hose. This will prevent “whipping’’ during regenerations. See “Air Gap Requirements” section (Figure 1).
3. Cut and secure the hose.
NOTE: The softener will not work if the water cannot exit the drain hose during recharge.
INSTALL BRINE TANK (SALT STORAGE) OVERFlOW HOSE
1. Measure, cut to needed length and connect
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storage tank overflow elbow and secure in place with a hose clamp.
2. Route the hose to the floor drain, or other suitable drain point no higher than the drain fitting on the salt storage tank (This is a gravity drain). If the tank overfills with water, the excess water flows to the drain point. Cut the drain line to the desired length and route it neatly out of the way.
IMPORTANT: For proper operation of the water softener, do not connect the water softener valve drain tubing to the salt storage tank overflow hose.
TEST FOR LEAKS
To prevent air pressure in the water softener and plumbing system, complete the following steps in order:
1. Fully open two or more softened cold water faucets close to the water softener, located down stream from the water softener.
2. Place the bypass valve (single or 3 valve) into
the”bypass” position (see Figures 4 or 5).
3. Slowly open the main water supply valve. Run water until there is a steady flow from the opened faucets, with no air bubbles.
4. Place bypass valve(s) in “service” or soft water position as follows:
• Single bypass valve (Figure 4): Slowly move the valve stem toward “service,” pausing several times to allow the water softener to fill with water.
• 3 valve bypass (Figure 5): Fully close the bypass valve and open the outlet valve. Slowly open the inlet valve, pausing several times to allow the water softener to fill with water.
5. After about three minutes, open a hot water faucet until there is a steady flow and there are no air bubbles, then close this faucet.
6. Close all cold water faucets and check for leaks at the plumbing connections that you made.
7. Check for leaks around clips at softener’s inlet and outlet. If a leak occurs at a clip, depressurize the plumbing (turn off the water supply and open faucets) before removing clip. When removing clips at the softener’s inlet or outlet, push the single bypass valve body toward the softener (See Figure 14). Improper removal may damage clips. Do not reinstall damaged clips.
If removing
clips.....
14
Figure 14
....depressurize the
plumbing, then push Bypass Valve body toward softener
Installation Instructions
ADD WATER AND SALT TO THE SALT STORAGE TANK
WARNING
EXCESSIVE WEIGHT HAZARD: Use two or more people to move and lift salt bags. Failure to do so can result in back or other injuries.
1. Using a container, add about three gallons of clean water into the salt storage tank.
2. Add salt to the storage tank. Use nugget, pellet or coarse solar salts with less than 1% impurities.
PLUG IN THE WATER SOFTENER
1. Plug the water softener into an electrical outlet that is not controlled by a switch.
2. Replace the top cover.
3. Replace the salt hole cover.
NOTE: The water heater is filled with hard water and,as hot water is used, it will refill with conditioned water. In a few days, the hot water will be fully conditioned. To have fully conditioned hot water immediately, wait until the initial recharge is over. Then, drain the water heater(following instructions for water heater) until water runs cold.
SANITIZE THE WATER SOFTENER / SANITIZE AFTER SERVICE
1. Open salt hole cover, remove the brinewell cover and pour about 3 oz. (6 tablespoons) of household bleach into the softener brinewell. Replace the brinewell cover.
2. Make sure the bypass valve(s) is in the “service”(open) position.
3. Start a recharge (regeneration). See “Start a Recharge”on Page 17.
4. After the recharge has completed, fully open a cold water faucet, downstream from the softener, and allow 50 gallons of water to pass through the system. This should take at least 20 minutes. Close the faucet.
WARNING
Discard all unused parts and packaging material after installation. Small parts remaining after the installation could be a choke hazard.
15
Programming the Water Softener
When the transformer is plugged into the electrical outlet, a model code and test number (example: J3.4 & H45) are shown in the display. Then, “12:00 PM” begins to flash. An arrow face plate decal.
is displayed next to CLOCK on the
CONTROL OPERATION:
• CONTROL SETTINGS REQUIRED upon
initial installation and after an extended power outage.
• Use the MODE/SET button to scroll arrow to desired control function set.
• After the mode is selected use the UP DOWN the control.
• Press the MODE/SET button to accept changes.
• A “beep” sounds while pressing buttons for control programming. One beep signals a change in the control display. Repeated beeps mean the control will not accept a change from the button you have pressed, and you should select another button.
buttons to change the settings of
and
SET TIME OF DAY
1. Press MODE/SET button until the arrow points to CLOCK.
2. Press the UP to set the present time. UP display ahead; DOWN back. Be sure AM and PM is correct.
NOTE: Press buttons and quickly release to slowly advance the display one number at a time. Hold the buttons down for fast advance.
3. When the correct time is shown in the display, press MODE/SET to accept.
or DOWN buttons
sets the time
Salt Level
Clock Hardness Recharge
moves the
PM
16
Programming the Water Softener
SET WATER HARDNESS NUMBER
1. Press the MODE/SET button until the arrow points to HARDNESS. A flashing 25 will
appear in the display.
Salt Level
Clock Hardness Recharge
2. Press the UP set your water hardness number.
NOTE: If your water supply contains iron, compensate for it by adding to the water hardness number. For example, assume your water is 20 gpg hard and contains 2 ppm iron. Add 5 to the hardness number for each 1 ppm or iron. In this example, you would use 30 for your hardness number.
20 gpg hardness 2 ppm iron x 5 = 10 +10 (times) 30 HARDNESS NUMBER
3. When the display shows your water hardness (in grains per gallon), press MODE/SET to accept.
or DOWN buttons to
SET RECHARGE (STARTING) TIME
1. Press the MODE/SET button until the arrow points to RECHARGE.
Salt Level
Clock Hardness Recharge
NOTE: A flashing 2:00 AM (factory default) should show in the display. This is a good time for recharge to start (takes about 2 hours) in most households because water is not in use. HARD WATER is bypassed to house faucets during recharge.
If no change is needed, go to step 3. To Change the recharge starting time, follow step 2.
2. Press UP or DOWN the desired recharge start time. Be sure to observe the AM or PM as you did when setting the time of day.
3. Press the MODE/SET button to accept.
AM
button to set
You can get the grains per gallon (gpg) hardness of your water supply from a water analysis laboratory. If you are on a municipal supply, call your local water department. Or call Legend Technical Services, an independent laboratory, to request a water hardness test kit at
1.800.949.8220, Option 4. If your report shows hardness in parts per million (ppm) or milligrams per liter (mg/l), simply divide by 17.1 to get the equivalent number of grains per gallon.
17
Programming the Water Softener
SET SALT LEVEL
1. Press the MODE/SET button until the arrow points to SALT LEVEL.
Salt Level
Clock Hardness Recharge
2. Determine level of salt in brine tank using the numbered scale on side of brine well, inside brine tank (see Figure 15).
3. Press UP
or DOWN
SALT LEVEL to correspond to level on the
button to set the
numbered scale in brine tank.
Salt Level
Clock Hardness Recharge
NOTE: Each press of a button changes the level by increments of 0.5 up to 8.0. Lowering the salt level below zero turns the SALT LEVEL indicator OFF.
4. Press the MODE/SET button to accept. The display shows the present time of day and
DAYS TO EMPTY.
PM
Days to Empty
8
7
6
5
4
3
2
1
Figure 15
DAYS TO EMPTY
The words DAYS TO EMPTY and a number are shown in the lower half of the display. This information is shown in the normal run display. This is to inform the user of the number of days before the salt level in the brine tank reaches Level 0. There will be salt left in the salt tank, but it may not be sufficient to fully recharge the system. Salt should be added at this time to avoid hard water. The value is updated daily and whenever the SALT LEVEL value is changed.
AM
Days to Empty
NOTE: For the first several weeks of operation, the DAYS TO EMPTY may provide erratic operation. For example, the blue indicator light may flash, showing that more salt is required when the actual salt level in the tank is well above the Level 0. In some cases, the DAYS TO EMPTY may even increase over a several week period.
It takes a couple of months for the water softener to learn your water usage pattern. Once it does this, it will accurately determine actual salt usage pattern. During this first period, check salt level when blue indicator light flashes. If the salt level in the tank is at Level 1 or above, allow system to run. Be sure to reset your salt level indicator each time you add salt to the system.
START A RECHARGE
Press the RECHARGE button and hold for three seconds, until “RECHARGE NOW” begins to flash in the display, starting a recharge. This recharge draws the sanitizing bleach or brine into and through the water softener. Any air remaining in the water softener is purged to the drain. During this time periodically check for leaks.
NOTE: As with all other water system applications, leaks may occur. Leaks may not be immediately apparent. Recheck 24 hours after first recharge cycle is complete.
18
Programming the Water Softener
OPTIONAL CONTROL SETTINGS
The controller display has several options and features.
LOW SALT ALARM
The LOW SALT ALARM, when enabled, will sound the beeper when the DAYS TO EMPTY value is 15 days or less. To change this setting, press and hold the MODE/SET button for 3 seconds or hear a beep. ON (factory default) or OFF will flash in the display. Press the UP
buttons to toggle this feature ON or OFF. Press the MODE/SET button to accept, and the display will
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OFF screen. Press the UP
or DOWN
turn prerinse on or off.
PRERINSE
If your water contains sediment the prerinse feature will remove sediment from the resin bed prior to regeneration.
Press the MODE/SET button and the display will move to Prerinse Time mode. In this screen you can adjust the duration of the prerinse by pressing the UP DOWN the MODE/SET button to accept, and the display will move to the Back Wash screen.
or DOWN
buttons to
buttons. Press
or
BACKWASH AND FAST RINSE
If you experience salty tasting water after regeneration, you may need to increase the backwash and fast rinse times. The cycle times during regenerations are determined by the softener’s electronic controller. However, you may increase the backwash and fast rinse times. You may add up to 10 minutes.
For Backwash, you can add up to 10 minutes in 1 minute increments, by pressing the
button, or subtract
UP time by pressing the DOWN
button.
For Fast Rinse, press MODE/SET and the display moves to the add fast rinse time screen. You can add up to 10 minutes in 1 minute increments, by pressing the
button, or subtract
UP time by pressing the DOWN button. Press the MODE/SET button to accept, and the display will move to the Run Display screen.
SALT SAVER
When this feature is ON, the water softener will operate at salt efficiencies of 4000 grains of hardness per pound of salt or higher (May recharge more often using smaller salt dosage and less water). The softener is shipped with this feature set OFF.
In the state of California: You must turn the Salt Saver Feature ON. This may initiate more frequent recharges. However, it will operate at 4,000 grains per pound of salt.
To turn Salt Saver ON: Press the Salt Saver button once until the blue status light above the button is ON.
19
Programming the Water Softener
FEATURE: OTHER DATA DISPLAY
These models have an option to have the run display indicate different information. The information displayed on the top half of the display can be changed to one of the following by pressing UP
RESETTING TO FACTORY DEFAULT
To reset the electronic controller to its factory default for all settings (time, hardness, etc.):
1. Press the MODE/SET button and hold
or DOWN buttons:
CAPACITY REMAINING – This is the percentage of water softening capacity remaining. Immediately after a regeneration, 100% shows. As
% Remaining
Days to Empty
Recharge Tonight
2. Press the UP
water is used, the percentage will decrease until the next regeneration. During regenerations, the percentage increments upward.
When present time is displayed, press the DOWN
button; % Remaining will appear in the display. The value shown is between 0 and 100 percent. This value is based on current operating capacity. Pressing the UP
button will return the screen to
3. Press the MODE/SET button and the
4. Set the present time, hardness, etc, as
the previous display.
• AVERAGE DAILY GALLONS
– The figure displayed is the average gallons of water used by the household each day over the
Average Daily Gallons
Days to Empty
Recharge Tonight
past seven-day period. Press the DOWN
button again to display the Average Daily Gallons. Average Daily Gallons will appear in the display. This value is updated every night at midnight. Pressing the UP
button will return the screen to the previous display.
FLOW RATE, GPM
Gallons/Min
Days to Empty
– When using soft water, this display shows the flow rate passing through the softener (in gallons per minute). Zero shows if water is not passing through the softener.
Press the DOWN flow rate. Gallons/Min will appear in the display. This value is updated every
button will return the screen to the previous
UP display. Pressing the DOWN
button again to display the
1
»2 second. Pressing the
button will return
the screen to the present time display.
until the display changes twice to show the flashing mode code.
button to display a flashing
“SoS”.
electronic controller will restart. described in the Programming the Water
Softener section
20
Programming the Water Softener
POWER OUTAGE MEMORY
If electrical power to the water softener is lost, “memory’’ built into the timer circuitry will keep all settings for up to 24 hours. While the power is out, the display is blank and the water softener will not regenerate. When electrical power is restored, the following will occur:
Reset the present time only if the display is flashing. The HARDNESS and RECHARGE TIME never require resetting unless a change is desired. Even if the clock is incorrect after a long power outage, the softener operates as it should to keep your water soft. However, regenerations may occur at the wrong time of day until you reset the clock to the correct time of day.
NOTE: If the water softener was regenerating when power was lost, it will now finish the cycle.
BLUE INDICATOR LIGHT
Steady blue light indicates that the unit is working correctly. The light flashes when the unit needs attention from the user.
• Light will also flash when power to until has been interrupted. Check the PRESENT TIME setting.
• Light flashes and DAYS TO EMPTY flashes ­check salt level and add salt as required.
• Light flashes and Err is in the display ­electrical problem with system.
ERROR SIGNALS
If there is an error code detected, the blue indicator light will flash 4 times every second, the display will flash Err and the alarm will beep every 30 seconds (from 8:00 AM to 8:00 PM) to signal that the softener requires service. The alarm can be turned off by pressing any button, but the blue indicator light and display will continue to flash.
Disconnect the transformer from the wall outlet momentarily, and plug it back in. The normal display will appear. The motor may run for several minutes, as the unit resets. If the problem is not corrected, the error code will reappear in 8 minutes. See the Before you Call for Service section to assist in troubleshooting the water softener.
Call for Service
LOW SALT SIGNAL
When the DAYS TO EMPTY drops to 15, the blue indicator light and DAYS TO EMPTY in the display will flash every second and the alarm will beep every 30 seconds (from 8:00 AM to 8:00 PM), to notify the user that the unit is running low on salt. As soon as any button is pressed, the alarm will stop beeping. The blue indicator light and DAYS TO EMPTY will continue to flash. Once salt is added to the brine tank and the SALT LEVEL is reset, the DAYS TO EMPTY will be reset.
21
Care and cleaning
ADJUSTING YOUR WATER HARDNESS
The blend adjusting knob (Figure 16) gives the ability to finely adjust hardness of the treated water leaving the water softener. If slightly harder water is desired than is normally delivered by the water softener, the blend adjusting knob can divert a small stream of hard water and blend it with the soft water entering the home. The amount of water diverted is controlled by turning a blend adjusting knob on the end cap of the valve stem.
NOTE: To get full performance from your water softener leave blending valve in the factory closed position.
To make adjustments to water hardness:
Hold bypass handle to keep the valve stem
1. from rotating (see Figure 16). Loosen hex nut on blend adjustment knob by turning the hex nut counterclockwise (see Figure 17).
2. TO INCREASE HARDNESS:
With the bypass in the service position (see Figure 16) hold the handle to keep the valve stem from rotating and turn the blend adjusting knob counterclockwise up to 2 turns from the closed position. It is recommended that adjustments be made in quarter turn increments over several weeks until the desired hardness is achieved. NOTE: Once an adjustment is made to the blend valve knob the change in water hardness at the homes faucets or shower heads may take several days to be noticed. This delay is due to the large amounts of already conditioned water in the pipes and water heater that must be exchanged before a change in hardness can be noticed. Have the water tested to determine the actual water hardness.
3. TO DECREASE HARDNESS:
With the
bypass in the service position (see Figure
16) hold the handle to keep the valve stem from rotating and turn the blend adjusting knob clockwise. When the knob will not turn anymore, hard water is no longer being blended into the soft water.
4.
Once the desired hardness is achieved tighten the hex nut (see Figure 17) clockwise until it comes in contact with the bypass stem.
NOTE: To meet the water softener performance specifications and reduction of barium and radium claims the adjustable hardness must be kept in the “OFF” position. The off position is achieved when the blend adjusting knob is fully rotated clockwise until it stops.
22
SERVICE POSITION
(Normal Softener Operation)
Pull
Handle
Stem
Softener
Valve Outlet
Diverted Hard Water
(Controlled by blend
adjusting knob)
Figure 16
Soft Water
Out
Softener
Valve Inlet
Hard
Water In
Blend Adjusting
Knob
Turn counterclockwise
to increase hard-
ness of treated water
(clockwise to decrease
hardness)
BYPASS POSITION
Hard Water
Push
Handle
Out
Figure 17
CAUTION!
to be serviced or disconnected from the bypass valve, the blend adjusting knob must be turned all the way clockwise to close the diversion path and prevent water leaking from the softener valve inlet of the bypass.
Hard
Water In
Hex Nut
Turn clockwise to lock
blend adjusting knob
(counterclockwise to
unlock).
Blend Adjusting
Knob
If servicing water
softener, turn clockwise
as far as it will go.
If the water softener is
Care and Cleaning
CHECKING THE SALT STORAGE LEVEL and REFILL
Brine (salt dissolved in water) is needed for each and every recharge. The water for making brine is metered into the salt storage area by the water softening system valve and control.
However, you must keep the tank supplied with salt.
ADDING SALT
Lift the salt hole cover and check the salt storage level frequently. If the water softener uses all the salt before you refill it, you will experience hard water. Until you have established a refilling routine, check the salt every two or three weeks. Always add if less
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NOTE: if using potassium chloride (KCI), do not fill above level 4 on the brinewell decal.
NOTE: In humid areas, it is best to keep the salt storage level lower, and to refill more often to avoid salt “bridging”.
Recommended Salt: Nugget, pellet or coarse solar salts with less than 1% impurities.
Salt Not Recommended: Rock salt, high in impurities, block, granulated table, ice melting, ice cream making salts, etc.
CAUTION
Water softening salt with iron removing additives:
Some salts may have an additive to help the water softening system handle iron in the water supply. Although this additive may help to keep the water softening system resin clean, it may also release corrosive fumes that weaken and shorten the life of some water softening system parts.
CLEANING IRON OUT OF THE WATER SOFTENING SYSTEM
Your water softening system takes hardness minerals (calcium and magnesium) out of the water. Also, it can control some (see the Specification Guidelines section) “clear water” iron. With clear water iron, water from a faucet is clear when first put into a glass. After 15 to 30 minutes, the water begins to cloud or turn rust colored. A water softening system will not remove any iron that makes the water cloudy or rusty as it comes from the faucet (called red water iron). To take red water iron out of water, or over the maximum of clear water iron, an iron filter or other equipment is needed.
GE Appliances recommends using Super Iron
®
to clean your resin bed if your iron content
Out
is high. Use Super Iron Out bag of salt as preventative maintenance against rust build up. Clean the bed at least every six months, or more often if iron appears in the soft water between cleanings.
IMPORTANT: It is important to mix the resin bed cleaner with water (following the manufacturer’s instructions), pour it into the brinewell (see Figure 9) and recharge the softener immediately. Do not pour the resin bed cleaner in with the salt, as it will not be as effective in cleaning the resin, and can cause damage to the softener if it is left in the brine tank for an extended period due to the corrosive gases that are formed.
®
with every 40lb.
23
Routine Maintenance
CLEANING THE NOZZLE AND VENTURI ASSEMBLY
A clean nozzle and venturi is needed for the water softening system to work properly. This
small unit makes the suction to move brine from the salt storage area to the resin tank during recharge. If it becomes plugged with sand, dirt, etc., the water softening system will not work and you will get hard water.
To get to the nozzle and venturi, remove the water softening system top cover. Be sure the water softening system is in service cycle (no water pressure at nozzle and venturi). Then, while holding the nozzle and venturi housing with one hand, remove the cap. Lift out the screen support and screen, then the nozzle and venturi. Wash and rinse the parts in warm water until clean. If needed, use a small brush to remove iron or dirt. Also check and clean the gasket.
NOTE: Some models have a small flow plug located
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shaped screen in the housing. Be sure to check and clean these parts, if your model is so equipped.
Carefully replace all parts in the correct order. Lightly lubricate the o-ring seal with clean silicone grease or petroleum jelly and place in position. Install and
tighten the cap, by hand only. Do not overtighten the cap.
BREAKING A SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in the salt storage area. It is usually caused by high humidity or the wrong kind of salt. When the salt bridges, an empty space forms between the water and salt. Then salt will not dissolve in the water to make brine.
If the brine tank is full of salt, it is hard to tell if you have a salt bridge. Salt is loose on top, but the bridge is under it. The following is the best way to check for a salt bridge.
Salt should be loose all the way to the bottom of the tank. Take a broom handle or like tool, and carefully push it down into the salt, working it up and down. If the tool strikes a hard object (be sure it’s not the bottom or sides of the tank), it’s most likely a salt bridge. Carefully break the bridge with the tool. Do not pound on the walls of the tank.
the salt bridge pour one gallon of warm water (not hot) into the tank.
If the wrong kind of salt made the bridge, take it out. Then fill the tank with nugget or pellet salt only. In humid areas, it is best to fill with less salt, more often to prevent a salt bridge from forming.
To help dissolve
24
Cap
O-ring seal
Screen
support
Screen
*Flow plug
Nozzle and
Venturi Gasket
*Flow
plug
Ferrule Nut
IMPORTANT: Be sure small holes in the gasket are centered directly over the small holes in the nozzle and venturi housing.
* Install with numbered side up, concave side
down.
Push tool into salt bridge to break
Ǝ±Ǝ
Pencil mark
Broom handle
Water level
Screen
Salt
Salt bridge
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