GE GFK-2251 User Manual

GE Fanuc Automation

Programmable Control Products

Panel C Industrial Computer

Hardware User's Manual

GFK-2251 May 2003

Warnings, Cautions, and Notes

as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-002

Warning

Caution

Note: Notes merely call attention to information that is especially significant to

understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

The following are trademarks of GE Fanuc Automation North America, Inc.

Alarm Master Genius PROMACRO Series Six

CIMPLICITY Helpmate PowerMotion Series Three

CIMPLICITY 90–ADS Logicmaster PowerTRAC VersaMax

CIMSTAR Modelmaster Series 90 VersaPro

Field Control Motion Mate Series Five VuMaster

GEnet ProLoop Series One Workmaster

Content of This Manual

This manual describes the features and operation of the following Panel C industrial computer products:

15.0" Industrial Computer with Windows NT® operating system

15.0" Industrial Computer with Windows 2000® operating system

Preface

GFK-2251 iii

Chapter 1 Panel C Industrial Computer Features............................................................. 1-1

Feature Summary................................................................................................ 1-2

Removable Hard Disk Drive...............................................................................1-3

CD-ROM .............................................................................................................. 1-3

Front Panel Keypads........................................................................................... 1-3

Status LEDs..........................................................................................................1-3

Front Access Panel ..............................................................................................1-4

I/O Channels ........................................................................................................ 1-4

Network Interface................................................................................................ 1-5

Expansion Slots.................................................................................................... 1-6

Application Software........................................................................................... 1-6

Chapter 2 Powerup and Software Installation ...................................................................2-1

Setup ..................................................................................................................... 2-1

Initial Startup Procedure ................................................................................................... 2-1

Startup for Windows NT Systems ....................................................................................2-2

Startup for Windows 2000 Systems.................................................................................. 2-3

Configuring the Industrial Computer to Run on a Microsoft Network............................. 2-4

Installing Application Software .........................................................................2-8

Directory Structure ............................................................................................. 2-8

Image Recovery ...................................................................................................2-9

Shutting Down the Computer.............................................................................2-9

Chapter 3 Hardware Installation......................................................................................... 3-1

Warnings for Class 1 Division 2 Approval........................................................ 3-1

Installation Guidelines ........................................................................................ 3-2

AC Input Power ................................................................................................................ 3-2

Panel Mounting................................................................................................................. 3-2

Cutting the Panel Cutout................................................................................................... 3-2

Installing Panel Mounting Clips .......................................................................................3-3

Installing Expansion Cards ................................................................................3-5

Blanking Plates........................................................................................................... 3-5

Configuring Expansion Cards (Legacy ISA Only) ........................................................... 3-6

Chapter 4 Connectors and Cabling .....................................................................................4-1

Power Input..........................................................................................................4-2

Communications Ports........................................................................................4-3

Port Configurations........................................................................................................... 4-3

GFK-2251 v

Contents

USB Ports ......................................................................................................................... 4-3

Compact Flash Port........................................................................................................... 4-3

Mouse and Keyboard Ports............................................................................................... 4-4

Floppy Disk Drive and CD-ROM Ports............................................................................ 4-5

Video Output Port............................................................................................................. 4-5

Printer Port LPT1.............................................................................................................. 4-6

Serial Communication Ports ............................................................................................. 4-7

Shielding..................................................................................................................... 4-7

Grounding................................................................................................................... 4-7

Ethernet Communication Port...........................................................................................4-8

Grounding................................................................................................................... 4-8

Alternate Grounding Method ..................................................................................... 4-8

Chapter 5 System Operation ................................................................................................ 5-1

System Peripherals ..............................................................................................5-2

Removable Hard Disk Drive............................................................................................. 5-2

CD-ROM Drive ................................................................................................................5-2

Floppy Disk Drive............................................................................................................. 5-2

External Keyboard and Mouse.......................................................................................... 5-2

Graphic System................................................................................................................. 5-2

Operator Interfaces .............................................................................................5-3

Keypads ............................................................................................................................ 5-3

Control and Status LEDs............................................................................................ 5-6

Touch Screen.............................................................................................................. 5-6

Touch Screen Driver for Windows.............................................................................5-6

Communications.................................................................................................. 5-7

Chapter 6 BIOS Settings....................................................................................................... 6-1

Chapter 7 Diagnostics and Troubleshooting....................................................................... 7-1

Self-Test Diagnostics ...........................................................................................7-1

System Test and Initialization ............................................................................7-1

System Configuration Verification .................................................................... 7-1

Troubleshooting...................................................................................................7-2

Powerup ............................................................................................................................ 7-2

Display .............................................................................................................................. 7-2

Memory............................................................................................................................. 7-3

External PS/2 Mouse......................................................................................................... 7-3

Keyboard........................................................................................................................... 7-3

vi Panel C Industrial Computer Hardware User's Manual–May 2003 GFK-2251

Contents

Communications ............................................................................................................... 7-4

PLC/PC Connection ................................................................................................... 7-4

CNC/PC Communications..........................................................................................7-4

Network Communications.......................................................................................... 7-5

Printing ....................................................................................................................... 7-5

CMOS Checksum Error .....................................................................................7-6

To replace the battery: ...................................................................................................... 7-6

Chapter 8 Technical Data ..................................................................................................... 8-1

Monitor System.................................................................................................... 8-1

Industrial PC........................................................................................................8-1

Appendix A Product Agency Approvals, Standards, and General Specifications ............A-1

Agency Approvals............................................................................................... A-1

Government Regulations ................................................................................... A-2

General Specifications........................................................................................ A-3

Nonincendive Field Wiring (Control Drawing #DR00) .................................. A-4

GFK-2251 Contents vii

Contents

Figure 1-1. Ethernet port and side expansion slots....................................................................................... 1-5

Figure 3-1. Panel C Industrial Computer Dimensions................................................................................... 3-3

Figure 3-2. Installing Retaining Clips ...........................................................................................................3-4

Figure 4-1. Connectors Located Behind Front Access Panel ........................................................................4-3

Figure 4-2. Connector Locations on Right Side Panel .................................................................................. 4-4

Figure 4-3. High Frequency Grounding ........................................................................................................4-7

Figure 4-4. Cable Cover Shielding................................................................................................................ 4-8

Figure 4-5. Ground Plate Outline, Mounting Dimensions, and Cable Clamp............................................... 4-9

Figure 4-6. Example of Cable Shield Clamping Assembly Installation...................................................... 4-10

Figure 4-7. Cross Section of Cable Secured by Clamp ............................................................................... 4-10

Figure 4-8. Clamped Cable with Exposed Shield........................................................................................ 4-11

viii Panel C Industrial Computer Hardware User's Manual–May 2003 GFK-2251

Contents

Table 3-1. I/O Port Range Table....................................................................................................................3-6

Table 5-1. Membrane Keypad Scan Codes [Reviewers: Verify AT Character and scan codes here].......... 5-4

Table 5-1. Membrane Keypad Scan Codes – Continued...............................................................................5-5

Table 5-2. Indicators...................................................................................................................................... 5-6

Table 5-3. Installed Network Components.................................................................................................... 5-7

GFK-2251 Contents ix

Chapter

Panel C Industrial Computer Features

The Panel C industrial computer is a high performance workstation designed primarily for use as a hardware platform for Human Machine Interface (HMI) and/or Supervisory Control and Data Acquisition (SCADA) software packages running on Windows NT® or Windows 2000® operating systems.

The Panel C industrial computer is a fully self contained PC-compatible computer with a built-in flat screen display and resistive touch screen. The unit is housed in a rugged metal case to protect the system against dust, water, and damage.

Panel C industrial computers accept either 115 VAC or 230 VAC input power. The unit is supplied completely assembled and requires only mounting and connecting.

The use of special clips to secure the unit to the panel eliminates the need for mounting holes and requires only one cut-out to mount the unit.

Before powering up your system for the first time, you should refer to the procedures in Chapter 2, which contains information you need to set up the operating system and network communications.

GFK-2251 1-1

Feature Summary

When you purchase a Panel C, you receive:

■ Industrial computer with the operating system software installed.

■ Installation hardware

■ Microsoft Windows documentation, software distribution, Certificate of Authenticity

■ Power cord

■ Image Recovery Disk with instructions.

■ Installation/User's Manual

Feature Description

Operating system Microsoft Windows NT or Windows 2000 CPU Intel PIII 1 GHz Cache 128K L2 Expansion slots One PCI, one shared PCI/ISA Hard disk 20GB (minimum) (Removable) Floppy disk drive 3.5 inch, 1.44MB (external connection) RAM 256MB Maximum installed by factory.

Display 15.0” Color Active Matrix TFT –XGA 1024 x 768 resolution Touch Screen High Resolution Resistive 1024 x 1024 Parallel ports One side access (LPT1) Serial port Two side access (RS232) USB ports Three available, two front access USB ports, one side

Compact Flash Type I, Compact Flash port. Communications PCI 10/100 Ethernet (RJ-45) (side access) Keyboard port PS/2, Side access Mouse port PS/2, Side access CD-ROM 32X (minimum) side access external connector. Front Panel Keypads 74 Front panel keys; 26 Function keys. Refer to Chapter 5

and license agreement

Maximum upgrade: 512MB with non-registered, non-ECC DIMMs,

access port.

for keypad layout.

1-2 Panel C Industrial Computer Hardware User's Manual – May 2003 GFK-2251

Removable Hard Disk Drive

The Hard Disk Drive can be quickly removed for servicing or substitution.

Before installing or removing the Hard Disk Drive, remove power from the unit. The proper method for removing power from the unit is to switch off power at the circuit breaker.

CD-ROM

The external CD-ROM connector is located on the side access panel.

Before installing or removing the CD-ROM, remove power from the unit. The proper method for removing power from the unit is to switch off power at the circuit breaker.

Warning

Front Panel Keypads

The front panel is supplied with 26 function keys that double as a full alpha keypad. You can enter all 26 alpha characters, selecting lower or upper case via the Fn and CAPS LOCK keypads. A full numeric keypad with 13 additional alpha characters is available with the SHIFT keypad. There are 12 control keys and 4 arrow keys. There are 16 special function keypads for use in application software.

Status LEDs

Front panel mounted LEDs indicate Power, Hard Disk Drive (HDD) status, Compact Flash inserted, and System error status. An LED will also indicate when the Fn keypad is selected. The floppy drive has its own status indicator.

GFK-2251 Chapter 1 Panel C Industrial Computer Features 1-3

Front Access Panel

The Panel C is equipped with a front access panel that provides access to the Compact Flash port and two USB ports.

I/O Channels

The Panel C industrial computer provides the following I/O interface channels:

• Two RS-232 serial ports, COM1 and COM2 are accessible on the side panel.

Warning

Do not connect or disconnect to Compact Flash or USB ports while power is applied to the industrial computer, unless the area is known to be non-hazardous.

For Non-incendive field connections, refer to Control Drawing DR00, which is provided in Appendix A.

• One enhanced parallel port, LPT1 is located on the side.

• PS2 connectors for Keyboard and Mouse.

• Three USB ports (includes two USB ports in the front access panel and one USB port

on the right side panel).

• Connector for external floppy disk drive (side access)

• Connector for external CD-ROM drive (side access)

• Video output (side access)

• Ethernet 10/100 base T (RJ-45) (side access)

If the end application requires serial or parallel interfaces in addition to those provided by the standard system, these can be provided by the addition of specific PCI or ISA I/O cards. A wide selection is available from third party sources to provide user flexibility.

Warning

Do not connect or disconnect to COM1, COM2, and LPT1 ports while power is applied to the industrial computer, unless the area is known to be non-hazardous.

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Network Interface

The Panel C includes an autosensing 10/100 Ethernet adapter that provides a RJ-45 connector for shielded twisted pair cable.

Warning

Do not connect or disconnect to Ethernet port while power is applied to the industrial computer, unless area is known to be nonhazardous.

Figure 1-1. Ethernet port and side expansion slots

GFK-2251 Chapter 1 Panel C Industrial Computer Features 1-5

Expansion Slots

The Panel C industrial computer provides multiple expansion slots.

• One PCI slot

• One shared expansion slot for either PCI or ISA

All the expansion slots within the system use the standard PC card clamping system.

Application Software

Unit is available as a standalone product or bundled with a variety of GE Fanuc software titles.

Warning

Do not connect or disconnect expansion cards or cables while power is applied to the unit, unless area is known to be nonhazardous.

GE Fanuc’s Industrial-Hardened Computers can be bundled with our award winning

software—offering an unbeatable combination of design flexibility, power, and reliability in a packaged hardware / software solution. The power of GE Fanuc’s automation software along with the rugged NEMA 4 construction and extensive functionality of these units makes them ideal for the most demanding industrial applications.

A bundled solution from GE Fanuc takes the worry out of selecting technically compatible hardware and software and finding support for the combined solution. A complete bundled solution tested and supported at the factory—providing added value, minimizing start-up issues, and saving you time.

For more information regarding bundled solutions, contact your representative or visit us online at: www.gefanuc.com.

1-6 Panel C Industrial Computer Hardware User's Manual – May 2003 GFK-2251

Chapter

Powerup and Software Installation

This chapter contains information you need to set up your Panel C industrial computer’s operating system and network communications.

Setup

Before you attempt to power up the system for the first time, inspect the unit for loose or damaged components. Remove the top cover and make sure there are no loose or damaged assemblies. Applying power to a system with damaged components may cause additional damage.

Initial Startup Procedure

Warning

Installation of the Panel C industrial computer in hazardous locations requires the use of a cable mounting clamp with the power connector.

Caution

Do not connect or disconnect external devices, such as a printer, keyboard or a mouse while the unit is powered on. Failure to observe this precaution could result in damage to the equipment.

1. Plug the power cable into the unit’s power connector and connect to the power source.

2. Plug in the serial/parallel data transfer cables and screw the plugs to the connectors.

3. Power up the unit and check whether any concealed damage has been caused by incorrect transportation, incorrect operating/storage conditions or incorrect handling (e.g. smoke coming out of the unit, etc.). If you notice any damage, remove power from the unit immediately and secure it against unintentional use.

During power up, the processor runs its normal diagnostic checks and indicates the presence of any errors with screen prompts .

GFK-2251 2-1

Startup for Windows NT Systems

Connecting a PS/2 keyboard and Mouse is recommended before you get started. The soft keyboard and touch panel will not work until the Windows 2000 operating system is licensed. Therefore an external keyboard is required to license the product.

. Plug in the keyboard and PS/2 mouse (if available).

. Connect the input power cord.

2 3

. Read license agreement . TAB to your choice and press ENTER.

4 5

. Press ENTER to start the Windows NT Setup. . Type your name

6 7

. Press the TAB key and type your company name. . Press ENTER.

. Enter the Authentication number found on your Windows NT manual. You will need to

use the T

Note: Computer names must be less than or equal to ten characters to run CIMPLICITY

AB key to get to each number field. If correct, press ENTER.

Plant Edition HMI software.

. Enter a Computer name. This name must be unique to other computers on the same

network. Press E

Note: Your system has been set up to enable auto logon. Auto logon allows the

operating system to boot without your having to use a keyboard to press C

EL.

. You will be prompted for a password.

• To use the auto logon feature, type admin for the password. Press the T

and type admin in the Confirm Password box. Press E

• To skip the password, press E

• To assign a password, type in a password, press the TAB key, and type the

password in the Confirm Password box. Press E

. Press ENTER to continue with the operating system Setup.

. After completing setup, the system will copy files over and finalize its setup.

13 14

. At the end of the setup process, you will be asked to reboot the system. Press ENTER.

If you type admin as your Administrator password, your industrial computer will automatically log on as Administrator.

Log onto the system as Administrator when you power up the system. Doing so eliminates the requirement to log on to Panel C when you run the Panel C Demo or any other project that includes a user named Administrator. All Panel C projects are configured with an Administrator user by default.

NTER.

TL-ALT-

AB key

NTER.

NTER

NTER.

2-2 Panel C Industrial Computer Hardware User's Manual – May 2003 GFK-2251

Startup for Windows 2000 Systems

Before you get started, you need to connect a PS/2 keyboard. A PS/2 mouse is recommended to help navigate through the setup screens.

1. Plug in the keyboard, PS/2 mouse (if available), and power cord.

. Power on the unit.

. Read the license agreement.

. Select your choice and press NEXT >.

. Choose your regional settings (US default) and press NEXT >.

. Type your name.

6 7

. Press the TAB key and type your company name.

. Press NEXT >. . Enter your Windows 2000 Product Key found on the back of the Panel C computer

itself. When correct, press N

Note: Computer names must be less than or equal to ten characters to

run CIMPLICITY Plant Edition HMI software. Each computer on a network must have a unique name

EXT >.

10. Enter a Computer name. This name must be different from other computer names on the same network. Press Next >.

11. If desired, enter an Administrator password. You will need to enter it twice to confirm. When done, press Next >.

12. You can now set the Date, Time and Time Zone for the computer. When the information is correct, press Next >.

13. Choose Typical settings for the factory setting of TCP/IP protocol at IP

111.111.111.111 and subnet 255.0.0.0, or, choose Custom and press Next > to change these settings. Consult your network Administrator for your network’s configuration settings.

14. Choose whether this computer will be on a workgroup or domain and enter the name and press Next >.

15. After completing the network setup, the system will finalize its setup.

At the end of the setup process, you will be asked to reboot the system. Press Finish. After restarting, you will need to configure the login settings for Windows 2000. When the

“Network Identification Wizard” dialog box appears press Next >. The “Users of This Computer” dialog box appears.

• If you wish to have the computer automatically log on with the administrator

account, select the “User name” pull down and choose “Administrator.” Enter the password used in step 11 and press N on when it starts up.

• If you wish to require a logon when the computer is restarted, select “Users must

enter a user name and password to use this computer” and press N then be asked for a user name and password when the computer starts up.

16. Press Finish and the setup is complete.

EXT >. The computer will automatically log

EXT >. You will

GFK-2251 Chapter 2 Powerup and Software Installation 2-3

Configuring the Industria l Computer to Run on a Microsoft Network

Before configuring your Panel C computer for a network, you should consult your network administrator. Duplicate TCP/IP addresses and duplicate computer names on the same network can cause network problems.

. Click the Start Icon, then click Settings, and Control Panel.

1 2

. In the Control panel window, double click the Network icon. The Network dialog box

appears.

3. On the Identification tab, click Change. You will need to verify your Computer Name (entered at machine startup) and Workgroup name.

Note: Computer names must be less than or equal to ten characters to run Panel

C software. Each computer on a network must have a unique name.

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