TCP/IP Ethernet Communications
for the Series 90t-70 PLC
User’s Manual
GFK-1004BJanuary 1996
Warnings, Cautions, and Notes
as Used in this Publication
Warning notices are used in this publication to emphasize that
hazardous voltages, currents, temperatures, or other conditions that
could cause personal injury exist in this equipment or may be
associated with its use.
In situations where inattention could cause either personal injury or
damage to equipment, a Warning notice is used.
Caution notices are used where equipment might be damaged if care is
not taken.
GFL–002
Warning
Caution
Note
Notes merely call attention to information that is especially significant to
understanding and operating the equipment.
This document is based on information available at the time of its publication. While
efforts have been made to be accurate, the information contained herein does not
purport to cover all details or variations in hardware or software, nor to provide for
every possible contingency in connection with installation, operation, or maintenance.
Features may be described herein which are not present in all hardware and software
systems. GE Fanuc Automation assumes no obligation of notice to holders of this
document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or
statutory with respect to, and assumes no responsibility for the accuracy, completeness,
sufficiency, or usefulness of the information contained herein. No warranties of
merchantability or fitness for purpose shall apply.
The following are trademarks of GE Fanuc Automation North America, Inc.
Alar m Master
CIMPLICITY
CIMPLICITY PowerTRAC
CIMPLICITY 90–ADS
CIMST AR
Field Control
GEnet
Genius
Genius PowerTRA C
Helpmate
Logicmaster
Copyright 1994-1996 GE Fanuc Automation North America, Inc.
All Rights Reserved
Modelmaster
ProLoop
PROMA CRO
Series Five
Series 90
Series One
Series Six
Series Three
V uMaster
W orkmaster
Content of this Manual
Chapter 1.Introduction: Discusses the TCP/IP Ethernet Interface, the communica-
tions software, and the GEnet System Manager.
Chapter 2.Installing the TCP/IP Ethernet Interface: Describes the basic features of
the TCP/IP Ethernet Interface, the installation and power-up of the Interface, and a procedure for the initial checkout of the Interface on your Ethernet cable.
Chapter 3.The GEnet System Manager-Station Configuration: Describes the instal-
lation and operation of the GEnet System Manager and how to configure a
Series 90-70 PLC Ethernet Station.
Chapter 4.Programming Communications Requests: Describes the ladder program-
ming necessary for communications between PLCs.
Chapter 5.The Station Manager: Describes how to use the Station Manager to pro-
vide on-line supervisory access to the TCP/IP Ethernet Interface.
Preface
Chapter 6.T roubleshooting: Describes troubleshooting and problem isolation for the
TCP/IP Ethernet Interface.
Appendix A.Glossary of Terms
Appendix B.Communications P ort Characteristics
Appendix C.Soft Switch Parameters
Appendix D.DOS System Files
Appendix E.Data Link Error Codes
Appendix F .Forms
Appendix G.Assigning IP and MAC Addresses
Appendix HSample Ladder Program
GFK-1004B
TCP/IP Ethernet Communications User’s Manual – Januar y 1996 iii
GFK -1063Host Communications Toolkit for Visual Basict Applications User’s Manual
GFK -1186TCP/IP Ethernet Communications for the Series 90t-30 PLC Station Manager
GFK -1084T CP/IP Ethernet Communications for the Series 90t-30 PLC User’s Manual
Manual
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you have used this manual, please take a few moments to complete and return the
Reader’s Comment Card located on the next page.
ivGFK-1004B
TCP/IP Ethernet Communications User’s Manual – Januar y 1996
TCP/IP Ethernet Communications User’s Manual – January 1996GFK-1004B
Restarts for autonumbers that do not restart in each
chapter.
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Chapter1 Introduction
section level 1
figure bi level 1
1
This manual describes the Series 90-70 Ethernet Interface and the GEnett System Manager
Software (GSM).
The Series 90-70 Ethernet Interface and the GSM, together with applications running on
other Series 90-70 or 90-30 PLCs and host computers, form a complete TCP/IP Communications System for the Series 90-70 PLC. The host application can be Logicmaster
90-70-TCP/IP Software or an application developed using the Host Communications
Toolkit (HCT). GE Fanuc offers the Logicmaster 90-70-TCP/IP software product and the
Host Communications Toolkit product separate from the Ethernet Interface and GSM.
table_big level 1
Reminders for autonumbers that need to be restarted
manually (first instance will always be 4)
let_in level 1: A. B. C.
letter level 1:A.B.C.
num level 1: 1. 2. 3.
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rom_in level 1: I. II. III.
roman level 1: I. II. III.
steps level 1: 1. 2. 3.
This chapter provides an overview of the product and covers the following topics.
H
The Ethernet Communications System,
H
How to Make the System Work,
H
Quick Guide to the Manual.
The Ethernet Communications System
The Figure 1-1 shows the major components of the Ethernet Communications System,
along with a third- party compatible device, together on one Ethernet cable. Note especially the two main parts of the Ethernet Communications system, the Ethernet Interface
and the GEnet System Manager Software, and the separation of functions between them.
Ethernet
Cable
Network
Connection
IBM PC
Compatible
Series 90–70
PLC
GEnet SYSTEM MANAGER Software
– Creates Configuration Files
for Stations on the Network
– Downloads Configuration
Files and Executive Software
to the TCP/IP Ethernet Interface
– Accesses Station Manager
Software on Interface
– Network and Local Connections
– Direct Network Attachment
of PLC
– On–board Diagnostics and
Communication Software
Downloaded from GSM
Series 90–70
Series 90–30
PLC
Ethernet
PLC
Interface
Other Ethernet DevicesTCP/IP Ethernet InterfaceGEnet SYSTEM MANAGER (GSM)
– User Applications
– Logicmaster 90
Programming Software
a45401
Host Computer or
Control Device
GFK -1004B
Figure 1-1. Major Components of the TCP/IP LAN
1-1
1
The Ethernet Interface allows you to directly attach the Series 90-70 PLC to an Ethernet
LAN via a user-supplied transceiver and AUI cable, and to communicate with other
PLCs, hosts, and other control devices on the network.
The Ethernet Interface for the Series 90-70 PLC has “client/server” capability. As a “client” it can initiate communications with other Series 90 PLCs containing Ethernet Interfaces. This is done from the PLC ladder program using the COMMREQ function. As a
“server” it responds to requests from other devices such as Logicmaster 90-70 TCP/IP
Ethernet, a Host computer running a Host Communications Toolkit application, or
another Series 90 PLC acting as a “client”. No PLC programming is required for server
operation.
The Ethernet Interface
An operational Ethernet Interface consists of the Ethernet controller board with resident
firmware and the Ethernet Interface software downloaded from the GEnet System Manager .
(It is the TCP/IP-Ethernet software that distinguishes this product from the similar MMSEthernet product.) The Ethernet controller board provides a physical connection from
the PLC to the Ethernet LAN. It also is shipped with on–board diagnostics, a download
program to complement the downloader on the GEnet System Manager , and a utility program that permits testing the cable plant. The controller board becomes a fully functional communications interface only after downloading additional software from the GEnetSystem Manager .
Capabilities of the Ethernet Interface
The Ethernet Interface brings to your PLC a great deal of capability . It will allow you to:
H
Directly attach your PLC to an Ethernet network. The Ethernet Interface allows
you to directly attach the Series 90-70 PLC to an Ethernet LAN via a user-supplied
transceiver and AUI cable, and to communicate with host computers and other
Series 90 PLCs on the local network.
H
Transfer data between PLCs. The Ethernet Interface provides client capability, the
capability to initiate communications to other Series 90 Ethernet Interfaces, using
COMMREQ functions in the ladder program.
H
Access data using a Host Computer. Computer applications which use the GE
Fanuc Host Communications Toolkit can access data within the Series 90-70 PLC
through the server capability of the Ethernet Interface. Supported computer
operating systems include Windowst for Workgroups, Windows NTt, HP -UX
9000, DEC VAX/VMSt, and DEC Alpha AXP/VMSt.
H
Communicate simultaneously to multiple devices. The multiplexing capabilities of
the Ethernet Interface, along with Ethernet network’s high capacity, allow the PLC
to communicate with several other devices at the same time.
t
Windows, and Windows NT are trademarks of Microsoft Corporation.
t
DEC, VAX, Alpha AXP, and VMS are trademarks of Digital Equipment Corporation.
1-2TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
H
Maintain Compatibility with other GE F anuc devices, as well as with devices from
other vendors. The GE Fanuc Series 90–70 PLC with TCP/IP Ethernet Interface is
compatible with the Series 90-30 PLC with TCP/IP Ethernet Interface.
It is also compatible with GE Fanuc Logicmaster 90-70 TCP/IP Ethernet and GE
Fanuc HCT Ethernet products available on DEC, HP, IBM, and other computer
platforms running TCP/IP.
H
Diagnose and maintain your system, using diagnostic and station management
tools. You can find problems before they become serious. In the event that
communications software upgrades are needed, you can use the network or the
built-in serial port to download the software to the interface.
H
Indirectly attach to other Local Area Networks and/or wide area networks via third
party IP routers. When configured to use an IP gateway (router), the Ethernet
Interface can communicate with remote PLCs and other nodes reachable through
the router.
H
Communicate with remote computers via Serial Line Internet Protocol (SLIP)
using modems and/or serial lines. Using third party SLIP software, a remote host
computer can be attached to a TCP/IP network thus allowing it to communicate to
the Series 90 PLC via the Ethernet Interface.
1
Attachment of the Ethernet Interface to the LAN
The A UI port provides the electrical and mechanical interface to the user-provided
Ethernet transceiver cable, which connects the AUI port to an external user-provided
transceiver. The external transceiver is directly connected to the Ethernet cable.
Various Ethernet baseband media (10Base...) can be interconnected by appropriate repeaters. Capabilities and limitations are defined in IEEE 802.3 Chapter 13, “System Considerations for Multi-Segment Networks”.
The Ether net Controller can operate on any of the following media with the appropriate
user-supplied transceiver cable and transceiver. IEEE 802.3 specifies the definitive requirements of each medium.
10Base5 Coax: 10Base5 uses a 0.4 inch diameter 50–ohm coaxial cable. The maximum
length of a cable segment is 500 meters. The distance between any two stations must be
a multiple of 2.5 meters. A maximum of 100 stations is allowed on a thickwire Ethernet
segment.
10Base2 Coax: 10Base2 uses a 0.2 inch diameter 50–ohm coaxial cable. The maximum
length of a cable segment is 185 meters. A maximum of 30 stations is allowed on a thinwire Ethernet segment.
10BaseT: 10BaseT uses a twisted pair cable of up to 100 meters in length between each
node and a hub or repeater. Typical hubs or repeaters support 6 to 12 nodes connected
in a star wiring topology.
GFK-1004B
10BaseF: 10BaseF has two variations that both use the same type of fiberoptic cable:
10BaseFP can support up to 33 nodes at distances of up to 500 meters from a passive
star; 10BaseFL supports up to 2000 meters between a node and a repeater (a multi-port
repeater would thus constitute a star). Additionally, 10BaseFB provides a means of interconnecting (only) repeaters by up to 2000 meters of (the same) fiber optic cable.
Chapter 1 Introduction
1-3
1
10Broad36: 10Broad36 uses 75-ohm coaxial cable and CATV-like media components
(taps, amplifiers, headend translators, etc.) to support hundreds of nodes at distances of
up to 2800 meters. Broadband cannot be connected to baseband via repeaters. Broadband cable plant design and installation must be in accordance with IEEE 802.7 and requires special expertise. GE Fanuc recommends you contract professional specialists for
these services. Consult your GE Fanuc sales representative or field service office for help
in identifying local specialists.
The Ethernet Software
A s stated above, the Ethernet Interface becomes fully functional only after additional software
is download ed from the GEnet System Manager. The downloaded software consists of:
The Station Manager . The Station Manager provides On–Line supervisory access to the
Ethernet Interface, through either the serial port on the controller board or over the
Ethernet cable. These Station Manager services on the Ethernet Interface include:
H
An interactive set of commands for interrogating and controlling the station.
H
Unrestricted access to observe internal statistics, an ex ception log, and configuration
parameters.
H
Password security for commands that change station parameters or operation.
The Ethernet Interface firmware provides some Station Manager
functions. Downloaded software adds commands to provide more
functionality.
Communications Software. This software consists of the TCP/IP protocol stack and interface software interfacing the protocol stack with the PLC.
Configuration File. This configuration data consists of an IP address for the Interface, a
subnet mask, and the IP address of a gateway. This data is overridden by any TCP mode
configuration configured for the Ethernet Interface in the LM90 configurator.
The GEnet System Manager (GSM)
The GEnet System Manager is a menu–driven software package that runs on a user–provided Workmaster or IBM PC. The GSM provides various management and configuration tools. The GSM can be connected to the Ethernet Interface either with a serial RS–232
cable, or over the Ethernet cable. When used over Ethernet, one GSM can conveniently
access any of the Ethernet Interfaces on that cable.
The most essential GSM tools are:
H
The Configuration Editor
Note
H
The Downloader
H
Access to the Station Manager on the Ethernet Interface
In addition, the GSM has the following functions:
H
Examine the list of configured Ethernet Interfaces.
H
Examine and modify network–wide configuration parameters.
1-4TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
1
Note
Typically, there will be only one GSM on the network. It will contain
configuration information and communications software for all the
GEnet stations on the network.
The Configuration Editor
The Configuration Editor is a menu–driven software package that is part of the GSM.
It is used offline to examine and modify configuration parameters for the GE Fanuc Series
90-70 Ethernet Interfaces on your network. These configuration parameters are stored in files
on the PC hard disk and subsequently downloaded to the interface using the GSM
Downloader.
The Downloader
The Downloader is a utility which transfers the Communications Software and the Configuration File to the Ethernet Interface. The Downloader operates in two modes, local (RS232)
and network. The Downloader and the download mode are selected in the main screen of
the GSM.
Access to the Station Manager on the Ethernet Interface
The Ethernet Interface provides an interactive maintenance interface called the Station Manager (described in Chapter 5). The Station Manager allows you to view current and historical information about the operation of the Ethernet Inter face. The GSM provides access to
the Ethernet Interface and Station Manager in both local and network modes. A ccess to the
Station Manager and the access mode are selected in the main screen of the GSM.
GFK-1004B
Chapter 1 Introduction
1-5
1
How to Make it Work
There are a number of tasks required to get your Ethernet Communications System
working. These tasks involve not only the Ethernet Interface and the GEnet System Manag-er Software, but also Logicmaster Configuration and Programming Software. The figure below
illustrates what the tasks are for each part of the system.
a45402
User supplied
compatible
Install GSM software
Use Configuration
Editor to create
configuration
files for stations
Use Downloader
executive software
IBM PC
GSM software
Station Manager
Field Network Test
to download
configuration
files and
to Interface
Access Station Manager on
Interface to monitor
and manage network
Logicmaster software
Install Logicmaster software
Access
to run
Optional if client capability is needed
*
Use Logicmaster
configuration
package to
configure
Interface
Use Logicmaster 90
programmer package to
program COMMREQs to
initiate communications from
your Series 90–70 PLC
Series 90–70
PLC
Ethernet Interface
Install Interface in PLC
Power–up PLC
*
Power–up PLC again
or restart Interface
Fully
Operational
Interface
Figure 1-2. The Main Tasks for Installing the TCP/IP Ethernet Communications System
1-6TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
Quick Guide to the Manual
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
As you can see from Figure 1–2, the tasks to install the TCP/IP Communications System
fall into three categories:
1.GEnet System Manager (GSM) Tasks
2.Ethernet Inter face Tasks
3.Logicmaster Configuration and possibly Programming Tasks
The table below breaks down these tasks and identifies where in the manual they are
described.
1
Tasks
GEnet System Manager (GSM)
Installing, Starting Up, and
Using the GSM
БББББББББББ
Configuring Stations
БББББББББББ
Downloading a Station
Accessing the Station Manager
БББББББББББ
(T erminal Emulation Mode)
БББББББББББ
Ethernet Interface
Installing the Interface
БББББББББББ
Powering–Up the Interface
БББББББББББ
Configuring the Module
(Setting Soft Switch Configuration)
БББББББББББ
Field Network T ests
БББББББББББ
PING Application Connection T ests
Monitoring the Station and
БББББББББББ
Managing the Network
Troubleshooting the Interface on
the Network
БББББББББББ
Logicmaster Configuration/Programming
Configuring the Module
БББББББББББ
БББББББББББ
PLC Ladder Programming (COMMREQ)
Where to go in the Manual
Chapter 3.The GEnet System Manager
БББББББББББББББ
Starting–Up the GSM
Chapter 3.The GEnet System Manager
БББББББББББББББ
Chapter 3.The GEnet System Manager
Chapter 3.The GEnet System Manager
БББББББББББББББ
Chapter 5.The Station Manager
БББББББББББББББ
Chapter 2.Installing the Ethernet Interface
БББББББББББББББ
Procedure 2. Verifying Proper Power–
БББББББББББББББ
БББББББББББББББ
БББББББББББББББ
Chapter 5.The Station Manager
БББББББББББББББ
Chapter 6.Troubleshooting
БББББББББББББББ
Chapter 2.Procedure 3. Configuring the Interface
БББББББББББББББ
БББББББББББББББ
Chapter 4.Programming Communications Requests
Section 1.Installing and
Section 2.Configuring Stations
Section 3.Downloading a Station
Section 4.Accessing the Station Manager
Procedure 1. Installing the Interface
Up of the Interface
Procedure 3. Configuring the Interface
with the Logicmaster 90-70
Configurator
Procedure 5. T esting the TCP/IP Interfaces on
the Network
Procedure 6. Pinging the TCP/IP Interfaces on
the Network
with the Logicmaster 90-70
Configurator
GFK-1004B
Chapter 1 Introduction
1-7
Chapter2 Installing the Ethernet Interface
section level 1
figure bi level 1
2
This chapter describes the basic features of the Ethernet Interface, its installation, and a
procedure for its initial checkout on your Ethernet cable. The chapter first provides an
overview of the Ether net Controller Board, which is the hardware component of the
Ethernet Interface. It is then divided into six sequential Installation Procedures, each
providing an overview of the procedure, explaining the steps to be performed, and describing the expected results.
As you work through a procedure you may encounter references to the appendices and
other chapters in this manual. These references provide more detailed information
about the subject under discussion.
The installation procedures described in this chapter are listed below:
H
table_big level 1
Procedure 1: Installing the TCP/IP Ethernet Controller Board in the PLC Rack -
Required
H
Procedure 2: Verifying Proper Power-Up of the Ethernet Interface - Required
H
Procedure 3: Configuring the Ethernet Interface with the Logicmaster 90-70
Configurator - Required
H
Procedure 4: Configuring and Downloading a Station - Required
H
Procedure 5: Testing the Ethernet Interfaces on the Network - Optional
H
Procedure 6: Pinging the Ethernet Inter faces on the Network - Optional
Some of the procedures require prior cable plant design and installation.
After completing the Installation Procedures you will gain an understanding of the parts
of the network and how they fit together. You will also have confidence that your equipment is working properly.
Ethernet Interface Hardware Overview
The Ethernet Controller board is mounted in the Series 90-70 PLC rack. It is connected to
an external transceiver via a user-provided transceiver cable. The external transceiver is
then connected to the Ethernet cable. The figure below shows the layout of the Ethernet
Controller board.
GFK -1004B
2-1
2
a44663
LEDS
RESTART
PUSHBUTTON
OPEN
REPLACEMENT
BATTERY
CONNECTOR
CURRENTLY
INSTALLED
BATTERY
CONNECTOR
9–PIN
SERIAL
PORT
15–PIN
ETHERNET
CONNECTOR
DEFAULT
STATION
ADDRESS
LABEL
B
A
T
T
E
R
Y
MODEL 70
CMM 741
MODULE OK
ONLINE
STA TUS OK
ON OR BLINK= OK
PUSH TO RESTART
LAN INTERFACE.
PUSH AND HOLD
TO REQUEST
LAN INTERFACE
DOWNLOAD. INOP
WHEN RUNNING
DIAGNOSTICS
BATTERY
CONNECTIONS
INSTALL NEW
BATTERY BEFORE
UNPLUGGING OLD
BATTERY. USE
IC697ACC701
SERIAL
PORT
RS–232
DTE
2 TX (OUT)
3 RX (IN)
7 GND
PUSH
SLIDE FROM
FRONT TO
LOCK: FROM
BACK TO
RELEASE
TRANSCEIVER
CABLE
MODULE
IC697CCM741
LABEL
44A726758–117R01
GROUND
WIRE
SERIAL
NUMBER
LABEL
Figure 2-1. Ethernet Controller Board
The Ethernet Controller board has several user-accessible elements.
Three LEDs are located at the top of the board. The Restart pushbutton is located immediately below the LEDs. The battery and battery holder is located to the right of the
LEDs. The battery connectors are located on the controller board between the Restart
button and the 9-pin connector to the serial port. The 15-pin connector, located beneath
the serial port and facing downward, is the transceiver port. The Default Station Address label is affixed on the outside of the plastic housing.
2-2TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
Board Indicators
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
There are three LEDs on the Ethernet Controller board. The table below describes the
meaning of the LED patterns for all possible states.
Table 2-1. Ethernet Controller Board Indicators
2
Indicator
MODULE OK
ÁÁÁÁ
Status
ON
ÁÁÁÁ
OFF
BLINKING
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ONLINE
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ON
OFF
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
BLINKING
ST ATUS OK
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
ON
ÁÁÁÁ
OFF
ÁÁÁÁ
ÁÁÁÁ
BLINKING
ÁÁÁÁÁÁÁÁÁ
Description
MODULE OK is ON if the Ethernet Interface has passed
ББББББББББББББ
diagnostics and its hardware is operating properly .
It is OFF if the module fails a diagnostic test or if a fatal
failure is detected while the board is running.
This LED is blinking if the module is running
diagnostics or is in Soft Switch Entry state.
ББББББББББББББ
If this LED and the ST ATUS OK LED are blinking
ББББББББББББББ
together , diagnostics have completed and the operator
is being given a chance to enter Field Network Test.
ББББББББББББББ
ONLINE is ON when the Ethernet Interface is
connected to and ready to communicate on the network.
This LED is OFF when:
H
the station is not communicating on the network
ББББББББББББББ
due to disconnection or a disruption of the cable.
ББББББББББББББ
H
the local station has malfunctioned, or the
Ethernet Interface has been commanded not to enter
ББББББББББББББ
the network, or is in a state where network operation
ББББББББББББББ
is inappropriate, such as Soft Switch Entry state or
local loading.
ББББББББББББББ
It is BLINKING when the module is transferring data
on the network or loading over the network.
ST ATUS OK is ON if the module is running without
exception conditions.
ББББББББББББББ
This LED is OFF if the module is running and detects an
ББББББББББББББ
event that calls for supervisor y attention. In this case
you should connect the GSM and follow the instructions
ББББББББББББББ
in Chapter 5 to obtain further information.
This LED is BLINKING if the module is loading or look-
ББББББББББББББ
ing for a load source for the Ethernet Interface software.
GFK-1004B
Restart Button
The Restart button serves two functions: Restart, and Restart and Reload. The Restart
button is inaccessible when the door to the Ethernet Controller board is closed.
Restart: Pressing the Restart button (for fewer than 5 seconds) forces a restart of the
Ethernet Interface. The power-up diagnostics run and the software on the module is
restarted when the pushbutton is released.
Restart and Reload: Pressing and holding the Restart button for 5 seconds or more
forces a restart and requests a reload of the Ethernet Interface. When the Restart button
is pressed, all LEDs go out. After 5 seconds have elapsed, the STATUS OK LED comes
ON, to indicate that the Ethernet Inter face will request a reload. After the Restart pushbutton is released, the power-up diagnostics run and the Ethernet Interface requests to
be loaded.
Chapter 2 Installing the Ethernet Interface
2-3
2
Battery
Notes
In either case, any data being transferred by the Ethernet Interface at
the time of the Restart will be lost.
The Restart Pushbutton will not be operable during the Ethernet
Controller board diagnostic phase. The Ethernet Controller board is in
diagnostic phase when the BOARD OK LED is BLINKING and the
ONLINE and STATUS OK LEDs are off.
When connected, the battery preserves the contents of RAM when there is no power to
the board. The battery will maintain RAM contents for a minimum of six months.
Warning
The lithium battery presents a fire, explosion, or severe burn risk. Do
NOT: recharge it, remove its polarized connector, disassemble it, heat
it above 100C (212F), incinerate it, or expose its cell contents to water.
Dispose of the battery as required by applicable ordinances or
regulations. When replacing the battery, use only Catalog No.
IC697ACC701. Use of another battery could result in ignition or
explosion of the battery. Replacement batteries can be ordered from
GE Fanuc Automation - NA or any GE Fanuc Authorized Distributor.
Serial Port
The 9-pin serial port (RS-232 interface) is used to connect to the GEnet System Manager
(GSM). The communication software on the distribution diskette may be loaded
through this port. A cable is needed to connect the GSM to the Ethernet Interface (see
Appendix B, Communications Ports Characteristics). The faceplate of the Ethernet Interface must be open to connect the cable. The serial port may also be used with a serial
terminal for local Station Management.
AUI (Transceiver) Port
The 15-pin AUI port provides the electrical and mechanical interface to the user-provided IEEE 802.3 transceiver cable, which connects the AUI Port to an external Ethernetcompatible transceiver (see Appendix B for the characteristics of the AUI Port). The external transceiver is directly connected to the Ethernet cable.
Default Station Address Label
The Default Station Address label lists the station address to be used by this module, unless changed by the user via soft switches.
Serial Number Label
The Serial Number Label indicates the serial number of this controller board.
2-4TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
Procedure 1: Installing the Ethernet Controller Board in the PLC
This section describes the physical installation of the Ethernet Controller board into the
Series 90-70 PLC rack. For information on the installation procedures for the rack, 90-70
CPU, Power Supply, and other Series 90-70 modules, refer to GFK-0262, Series 90-70 Pro-grammable Controller Installation and Operation User’s Manual.
Equipment Required to Perform the Installation Procedures
In addition to the Ethernet Controller board, make sure you have the items listed below
before you begin.
H
A Series 90-70 PLC rack.
H
A Series 90-70 power supply.
Note
2
The Ethernet Inter face requires a power supply that can provide +5
Vdc and +12 Vdc. Use one of the following power supplies:
An operating Logicmastert 90-70 system (serial, parallel, or network version).
H
A W orkmaster, or IBM-compatible personal computer.
H
The Ethernet Interface software diskette.
H
A copy of the data sheet applicable to your Ethernet Controller board and cable plant.
H
A certified Ether net-compatible transceiver and Ethernet cables.
H
A serial cable for the RS-232 connector on the Ethernet Controller board (see
Appendix B).
Ethernet Controller Board Installation
The Ethernet Controller board installation is summarized here.
1.Read and record the 12-digit default station address (MAC address) from the printed
label on the Ethernet Controller board. A Station Configuration Data Form is
provided in Appendix F for your convenience in recording the station configuration
information.
GFK-1004B
2.Be sure the Series 90-70 PLC rack power is OFF.
3.Connect the batter y to either of the battery connectors on the controller board.
4.Slide the Ethernet Controller into the Series 90-70 PLC slot for which it was
configured in the system - normally the first available slot to the right of the CPU.
The controller must be placed in the main rack.
Chapter 2 Installing the Ethernet Interface
2-5
2
Press firmly to lock the board in place, but do not force the board.
Note
The Ethernet Controller board will not operate properly if there are
empty slots to the left of the slot you select.
5.Connect the free end of the safety wire (18 inch long green wire attached to the
Ethernet Controller board) to the ground lug at the side of the Series 90-70 PLC rack.
(See Figure 2-2).
Warning
The ground wire must be securely fastened to the chassis of the Series
90-70 PLC rack and the rack must be properly grounded. Failure to do
so may cause personal injury and/or improper operation of the LAN.
6.Connect the transceiver cable into the 15-pin AUI Port of the Ethernet Controller
board. Secure the cable with the slide latch mechanism. The other end of the
transceiver cable should be connected to an external IEEE 802.3 compatible
transceiver which is attached to the Ethernet network. SQE must be enabled on the
transceiver.
7.Set the CPU Run/Stop switch to STOP.
8.Continue with Procedure 2: Verifying Ethernet Interface Power-Up.
Ethernet Controller Board Installed in Series 90-70 PLC Rack
a45349
P
S
GROUND
WIRE
B
E
C
T
T
P
M
U
H
E
R
N
E
T
TRANSCEIVER
CABLE
TO
802.3
TRANSCEIVER
Figure 2-2. Ethernet Controller Installation in the Series 90-70 PLC
Note
The Ethernet Controller board must be installed in the main rack;
installation in an expansion rack is not supported.
2-6TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
Procedure 2: Verifying Proper Power-Up of the Ethernet Interface
Before powering–up the Ethernet Interface, you may wish to connect the GEnet System
Manager (GSM) locally to the Ethernet Interface, and select the “Station Manager” func-
tion from the GSM Main menu. This allows you to observe the progress of the power–
up diagnostics via the Station Manager software on the Ethernet Interface. The GSM is
also used to perform other operations in subsequent Installation Procedures.
Refer to Chapter 3, “The GEnet System Manager”, for instructions on installing the GSM
software on a user-supplied PC-compatible computer .
Note
Alternately, you can use a dumb terminal, or another terminal
emulation product on a PC. However, you will probably find it most
convenient to use the GSM since you will be using the GSM for other
configuration purposes in subsequent steps.
2
If you do not use the GSM, configure the terminal for 9600 bps, 8 bits, no
parity, and 1 stop bit. See Appendix B, for instructions on making the
serial cable.
Using the GSM “Access Station Manager” Function
The Station Manager software on the Ethernet Inter face is accessed by connecting the
Ethernet Interface to a Workmaster or other computer running the GSM software and
selecting the “Station Manager” function from the GSM main menu.
1.There are two ways the GSM can be physically connected to an Ethernet Interface:
Local Connection and Network Connection.
Note
To observe the progress of Power–Up Diagnostics described in this
procedure and to invoke the Field Network Test Utility described in
Installation Procedure 5, the GSM must be connected locally and put in
the Local Station Manager Mode.
A. GSM Using Local Connection. Connect the COM1 RS–232 serial port on the
device running the GSM to the 9–pin connector on the Ethernet Inter face. Refer
to Appendix B, for instructions on how to make the RS–232 cable.
GFK-1004B
B. GSM Using Network Connection. Connect the Ethernet card on the device
running the GSM to the Ethernet Network.
C. For now, use the Local connection.
2.Power–up the computer (on which you have previously installed the GSM software)
into DOS. Refer to Chapter 3 for the GSM installation procedure.
Chapter 2 Installing the Ethernet Interface
2-7
2
3.Set the PC default directory to the GSM directory, by typing:
C:\> cd \gsm
4.Start–up the GSM by typing:
C:\GSM> gsm
5.At the password screen, type in the password. The default password is “gsm”.
6.Once the GSM Main Menu appears, go into the Setup GSM functions to set the
Station Manager communications mode to Local, exiting with <ALT-U>.
7.From the GSM Main Menu, cursor to the “Station Manager” function and press
Enter to select.
If you selected Local Mode in step 6, the GSM will automatically access the Station
Manager of the locally connected Ethernet Interface. If you are prompted for
“Station Name”, you did not select Local Station Manager mode. Repeat step 6.
States of the Ethernet Interface
The figure below shows the 5 possible states of the Ethernet Interface. The states are
distinguished by LED patterns and by unique Station Manager NODE command and
prompt outputs.
a45163
<Restart>
<Restart>
Loader
Utility
<Done>
Power Up/
Restart
Pass
Soft
Switches
OK?
Yes
Issue ”@”
Station Manager Prompt
Receive
”F”
Response?
No
RAM
N
o
Software
Loaded/Checksum
Correct?
Yes
Operational
Certain
Exceptions
Detected
No
Yes
Soft Switch
Entry Utility
Field Network
Test Utility
The operations above the
line are executed from PROM
The operations below the
line are executed from the
Configuration and
Communications Software
downloaded by the user.
Figure 2-3. States of the Ethernet Inter face
2-8TCP/IP Ethernet Communications User’s Manual – Januar y 1996
GFK-1004B
The Ethernet Interface will normally transition from the Power–Up State to the Operational State without entering any other state.
If there is a problem with the Soft Switch data, however, the Ethernet Interface will transition automatically to the Soft Switch Entry utility (see Appendix C for instructions).
And if you have not previously downloaded a station configuration to the Ethernet Interface, the Ethernet Interface will transition automatically to the Loader utility (see Procedure 4 for instructions). Also, the operator may manually cause the Ethernet Interface
to enter the Field Network Test utility.
Powering-Up the Ethernet Inter face
Follow the procedure below to verify that the Ethernet Interface is operating correctly.
1.P ower–up the PLC. This will initiate a series of diagnostic tests.
Upon power–up the Module OK LED blinks, On Line and Status OK LEDs are OFF.
2.Obser ve the local Station Manager screen if connected. If power–up is successful,
then a Station Manager message similar to the following will be displayed, normally
within 15 seconds
2
IC697 PLC Factory LAN Interface
Copyright (c) 1990-1995. All rights reserved.
PROM version 2.00 (XXAx),Software version (xxAx)
TCP/IP Ethernet
IP address = 3.0.0.1
MAC address = <<080019010177>> MAC default = <<080019010177>>
EM7A2
3.Also, the LEDs will have the following pattern upon successful power up. A t this
time the Ether net Inter face is in the Operational State and Online with no exception
conditions
LED
Module OK
On Line
Status OK
ÁÁÁÁ
Ethernet Interface Online
ON
ON/Traffic Blink
БББББББ
ON
GFK-1004B
Chapter 2 Installing the Ethernet Interface
2-9
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