GE 36005 Technical Specifications

GE Oil & Gas
Technical Specifications
12/2012
Masoneilan* 36005 Series V-Max* Rotary Control Valves
These high-capacity V-ported control ball valves offer automatic throttling capability with flexible shutoff options, simplified maintenance needs, and enhanced operational reliability.
Table of Contents
Features and Benefits .................................................................................................................................................................................................................................. 2
Numbering System ........................................................................................................................................................................................................................................ 3
Actuator Mounting Guide .......................................................................................................................................................................................................................4-5
General Data .................................................................................................................................................................................................................................................6-7
Temperature/Seat Leakage ....................................................................................................................................................................................................................... 8
C
and FL versus Travel ............................................................................................................................................................................................................................... 9
V
Materials of Construction ................................................................................................................................................................................................................ 10 -13
Dimensions ............................................................................................................................................................................................................................................... 14 -17
Assembly Weights .........................................................................................................................................................................................................................................18
Features and Benefits
The V-Max* rotary control valve offers high-capacity, heavy-duty
automatic throttling capability. The valve’s advanced design features
offer substantial benefits, including:
• Simplified alignment. The valve’s integrally cast raised face flanges
(in compliance with ASME 150 or 300 Class standards) eliminate the
need for long tie rods, significantly simplifying the alignment process.
• Installation flexibility. To meet a variety of application needs,
the valve is available with two different face-to-face dimensions:
standard construction complies with ISA S75.04 and IEC 534-3-2
standards and a short pattern complies with the ANSI B16.10
standard (ANSI class 150 only).
• Enhanced flow capacities. A straight-through flow pattern provides
exceptional capacities, while the patented dual-characterized
V-port ball combines an equal percentage flow characteristic with
high capacities and greater than 500:1 rangeability.
• Excellentleakagecontrol.AstandardEF(emissionfree)seal
packingsystemprovideslong-term,zeroleakage
performance.
shaft sealing
• Flexible,reliableshutoffoptions.Threedifferentsealtypesprovide
flexible solutions for a variety of applications.
— MN-7 Seal Ring – This low-friction polymeric seal ring provides
reliable Class VI shutoff capability.
— 316 Stainless Steel Seal Ring – This unique seal ring design does
not require shims. It achieves Class IV shutoff and higher tem-
perature capability when combined with satellite bearings and
exiblegraphitepacking.
— Optional Heavy-duty Metal Seal Ring – This optional (NPS1-6)
heavy-duty seal ring provides long service life in harsh applica-
tions. The wiping action of the seal ring against the ball prevents
buildup of contaminants, helping maintain long-term perfor-
mance and reliable Class IV shutoff.
• Reliable operation, simplified maintenance.Fullinvolutespline
connections on plug, shaft, and actuator connections virtually
eliminatebacklash,enhancingoperationalreliabilityand
simplifying maintenance needs. Changing the ring seal requires
only the simple removal of two machine screws on the inlet flange.
†FactoryMutualcertiedreport
Numbering System
1st
Actuator Type
31 Spring opposed,
rolling diaphragm. Air to close, fail open action
32 Spring opposed,
rolling diaphragm, Air to open, fail closed action
33 Spring Diaphragm.
Air to extend action
only
2nd 3rd 4th 5th2nd
Body
Series
36
1st
3
6
Actuator Mounting
0 Undefined 1 Parallel to pipeline;
valve closes on stem extension (air to close, fail open)
2 Parallel to pipeline;
valve opens on stem extension (air to open, fail closed)
3 Vertical above
center; valve closes on stem extension (air to close, fail open)
4 Vertical above center;
valve opens on stem extension (air to open, fail closed)
5 Parallel to pipeline;
valve closes on stem extension (air to close, fail open)
6 Parallel to pipeline;
valve opens on stem extension (air to open, fail closed)
7 Vertical below
center; valve closes on stem extension (air to close, fail open)
8 Vertical below center;
valve opens on stem extension (air to open, fail closed)
Seal Type
1 MN-7 Seal Ring 2 316 SS Seal Ring 3 Heavy-Duty
Metal Seal Ring (Optional)
Design
Series
5
Note:
Actuator sizes B and C are only supplied in positions 3, 4, 7 or 8.
36005 Series V-Max High Capacity V-Ported Control Ball Valve | 3
Actuator Mounting Guide
V-Max Valves
Actuator Model 33, Size AC
POS. 2
ATO
AIR TO
OPEN
POS. 4
ATO
POS. 8
ATO
3 X 3 6 X 0 5
Actuator position in relation to valve body numbering system: 1 to 8.
POS. 1
ATC
POS. 3
POS. 7
POS. 7
ATO
ATC
AIR TO CLOSE
ATC
POS. 6
ATO
Actuator Model 33, Sizes B and C
POS. 7
ATC
AIR TO CLOSE
POS. 5
ATC
POS. 4
ATO
AIR TO
OPEN
POS. 3
ATC
POS. 8
ATO
Actuator Mounting Guide
V-Max Valves
Actuator Models 31 and 32 (Size D)
POS. 4
ATO
AIR-TO-OPEN
ACTUATOR MODEL 32
SIZE D
POS. 2
ATO
3 X 3 6 X 0 5
Actuator position in relation to valve body numbering system: 1 to 8.
POS. 3
ATC
AIR-TO-CLOSE
ACTUATOR MODEL 31
SIZE D
POS. 5
ATC
POS. 6
ATO
POS. 8
ATO
POS. 1
ATC
POS. 7
ATC
36005 Series V-Max High Capacity V-Ported Control Ball Valve | 5
General Data
n Body
Type: Cast with integral bonnet
FlowDirection: Flowtoopen
Materials: Carbon steel
317 Stainless steel
Body Pressure Rating:
EndConnections: F
n Trim
PlugType: D
Material: 317 Stainless steel, hard chrome plated Seat Ring: Materials:
Retainer: 317 Stainless steel Capacity: FlowCharacteristic: Cv Ratio:
ANSI150or300Dependingonangerating
langed – bolts to ANSI Class 150 or 300 rated
flanges (1-inch to 12-inch)(DN25–300)
ual characterized, high capacity “V” contoured
segmented ball
MN-7,StandardMetalandHeavyDutyMetal MN-7PolymericreinforcedPTFE
316 Stainless steel Standard Metal
Nitronic60HeavyDutymetal(OptionalNPS1-6)
High capacity ball valve Equal percentage Greater than 500:1
n Actuators
Spring-Opposed Diaphragm – Model 33
Size AC:
B:
C:
Range AC: B: C: Air Connection:
Yoke: Castiron
Bearing: Sealed radial ball Auxiliary Handwheel AC: B: C:
Spring-Opposed Rolling Diaphragm – Model 31/32
SizeD:
RangeD:
Air Connection:
Yoke:
Bearing: Manual Override:
30 in2 (194 cm2)
2.25-inch(57.2mm)Stroke 1-inch to 2-inchValves(DN25-50) 70 in2 (452 cm2)
2.625-inch(66.5mm)Stroke 2-inch to 4-inchValves(DN50-100) 140 in2 (903 cm2)
2.625-inch(66.5mm)Stroke 3-inch to 12-inch Valves(DN80-300)
7-15 psi 7-16 psi 9-16 psi 1/4 NPT
Optionalsoliddiskwithlockingnut
Optional rising stem push type Optional rising stem push type
60 in2 (387 cm2)
4.00-inch(101.6mm)Stroke 6-inch to 12-inchValves(DN150-300) 12-28 psi 17-40 psi 29-68 psi 1/4 NPT Cast iron Sealed radial ball
Optionjackscrewgear
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