GB CP2000 User Manual

1.0 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2.0 Safety Symbol Definitions . . . . . . . . . . . . . . . . . .2

3.0 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4.0 Product Components . . . . . . . . . . . . . . . . . . . . . .3

5.0 Puller Specifications . . . . . . . . . . . . . . . . . . . . . .3

6.0 Introduction to Cable Pulling . . . . . . . . . . . . . . . .3

7.0 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

8.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

8.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .5

8.2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

RPS-0148 07/02

Instruction Sheet

CP2000: 2000 lb Cable Puller

IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. If shipping damage is found, notify carrier at once. Shipping damage is NOT
covered by warranty. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.

SAFETY ISSUES

IMPORTANT – USER SAFETY AND PROTECTION: In setting up systems to fit your operations, care must be taken to select the
proper components and design to insure that all safety measures have been taken to avoid the risk of personal injury and property
damage from your application or system.

GARDNER BENDER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR THE
APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety
precautions to be taken in designing and setting up your particular application. Technical Support # 1-800-624-4320.

8.3 Pulling Cable . . . . . . . . . . . . . . . . . . . . . . . . .6

9.0 Repair and Maintenance . . . . . . . . . . . . . . . . . . .7

9.1 Shear Pin Placement . . . . . . . . . . . . . . . . . . .7

9.2 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . .7

10.0 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2

1.0 DESCRIPTION

This cable puller is designed to be used together with the
power drive from a portable power threader. The product has
been tested with the Mini-Collins®and Rigid™ pipe threader.
Other brands you may already have can also be used.

Each cable puller application will depend upon your particular
need. In this manual we will cover general procedures as they
apply to our equipment.

Please read and understand this manual before attempting to
use this equipment. Most important is the safety of
the operator.

2.0 SAFETY SYMBOL DEFINITIONS

The symbol below is used to call your attention to instructions
concerning your personal safety. Watch for these symbols.
They point out important safety precautions. They mean

“ATTENTION! Become alert. Your personal safety is
involved.” Read the message that follows and be alert to the

possibility of personal injury or death.

DANGER: Indicates a high probability that death,

severe bodily injury or major property damage could result.

WARNING: Is serious but less inevitable. There is
some probability that death, severe bodily injury or
major property damage could result.

CAUTION: Is less serious but still demands
attention. Indicates a hazard which may result in minor
injury or property damage.

3.0 WARNINGS

This section contains information for your protection,
safety and quick reference. When using an electrical
appliance basic precautions should always be followed,
including the following.

Read all Instructions before using the CP2000.
Always have this manual available for reference at the

job site.

DANGER: Do not allow anyone to operate this
equipment until they have read and understood all
operating and safety instructions.

WARNING: This cable puller is not to be used as a
hoist for lifting, supporting, or transporting people or
loads. Failure to observe these precautions could result
in serious injury.

WARNING: Never stand directly behind the path of a
pulling rope. Keep exposed part of pulling rope as short
as possible. A broken pulling rope can whip with
extreme force.

WARNING: Only operate in well lighted areas.

DANGER: Do not operate in an area that contains
hazardous or combustible material. A fire or explosion
can result.

WARNING: All pulling system components must be
rated to withstand the maximum pull forces.

DANGER: Never stand directly under a vertical pull.

WARNING: Keep the work area clear of

all bystanders.

CAUTION: Check all pulling system parts before

use. Never use worn or defective components.

DANGER: Pulling system components can break
during use. Always protect yourself by wearing gloves,
protective glasses and hard hat.

DANGER: Do not allow anyone to operate this
equipment until they have read and understood all
operating and safety instructions.

WARNING: Only use rope that is rated for the
pulling force required. Check the rope often for damage.
Damaged rope can break and cause eye or other
bodily injury.

DANGER: Electrical equipment must be grounded
while in use to protect the operator from electric shock.

DANGER: Only use extension cords that are rated
and marked for outdoor use.

DANGER: Never use this equipment in rain or
damp locations.

DANGER: Disconnect power before service

or repair.

WARNING: The rope on the capstan can crush your
hand during operation. Do not allow the rope to wrap
around any part of your body. Keep loose clothing,
hands and body away from moving parts.

WARNING: This cable puller is not to be used as a
hoist for lifting, supporting, or transporting people or
loads. Failure to observe these precautions could result
in serious injury.

WARNING: Keep hands and loose objects away
from moving parts during operation. Serious injury
may occur.

CAUTION: This unit contains a pin designed to
shear if maximum recommended load is exceeded. This
sudden shearing action may send a shock to the rope,
possibly causing injury. Avoid such hazards by wearing
leather gloves and never wrap the rope around yourself.

4.0. PRODUCT COMPONENTS

1. 2000 Pound Puller: Adjustable for pulling from all

directions. Includes capstan and guide pulley.

2. Switch Clamp: Attaches over the switch on the power drive.

3. Pipe Threader‚ Power Drive (not included): Provides

the power for puller operations. It attaches to the drive
adaptor on the puller body. See it's manual for additional
operating information.

5.0 PULLER SPECIFICATIONS

6.0 INTRODUCTION TO CABLE PULLING

Each cable pulling operation can be different. Only
experienced personnel should be responsible for setup and
operation of this equipment. During a cable pull, very high
forces can be developed. Any failure of the components of
the system can be dangerous.

WARNING: All pulling system components must be

rated to withstand the maximum pull forces.

Safe and efficient cable pulling will require knowledge of the
following subjects.

1. Planning

Each operation will need its own special set up. Selection of
the proper sheaves, ropes and puller is critical.

Planning the length of the pull is another important
consideration. Cable weight and internal conduit bends will
create resistance to the pull. Size of conduit and cables
already present must be considered. To keep the pulling
force within equipment specifications, shorter pulls may
be required.

2. Installation

Make sure the puller is secured in place. Fastening the puller
to the floor can be accomplished by using the four through
holes on the puller base. Position the puller so the force is
parallel to the conduit. When securing components to other
objects, make sure they can support the pulling force.

3. Safe Operation

Know what the limits of your puller are. Always check
equipment for damage prior to operation.

WARNING: All pulling system components must be

rated to withstand the maximum pull forces.

CAUTION: Check all pulling system parts before

use. Never use worn or defective components.

Thoroughly inspect the work area. Make sure ample space is
available for equipment and personnel. Check for secure
footing and ventilation of any combustible gasses.

WARNING: Only operate in well lighted areas.

DANGER: Do not operate in an area that contains
hazardous or combustible material. A fire or explosion
can result.

Capstan Theory

The capstan uses the friction of the pulling rope to multiply
force. The total pulling force is determined by:

1. Number of wraps of rope on the capstan.

2. Tailing force the operator applies to the rope.
With the full 5 wraps of rope on the capstan, the operator can

easily generate sufficient pulling force for most applications.
For the best operator control during cable pulling, use the
fewest rope wraps needed to maintain an even pull. Only add
more rope wraps to the capstan if the operator needs
additional leverage. Never add or remove wraps from a
moving capstan.

3

Puller Specifications

Weight* 65 lb
Maximum Extended Height 116"
Maximum Arm Reach 70"
Continuous Pull Force 2000 lbs
Breakout Pull Force 2500 lbs
Power Source Portable Pipe Threader
Drive Speed 25 rpm
Pulling Speed 18 fpm
Required Rope Diameter

1

⁄2"

Required Rope Type Double Braided Polyester

*Without power drive or foot switch.

Figure 1. 2000 Pound Puller

Figure 3. Mini-Collins®Power Drive (not included)

Figure 2. Switch Clamp

Tab

Power Switch

Forward/Reverse

Switch

Leg Extension

Clevis Pin

Foot