GB BV208DA User Manual

Gardner

Bender

Instruction

B45 B60

Sheet

BV208DA

IMPORTANT: RECEIVING INSTRUCTIONS: Visually inspect all components for shipping damage. If any shipping damage is found, notify carrier at once. Shipping damage is NOT covered by warranty. The carrier is responsible for all repair or replacement costs resulting from damage in shipment.

IMPORTANT USER SAFETY AND PROTECTION: In setting up systems to fit your operations, care must be taken to select the proper components and design to insure appropriate integration with your operations and existing equipment and that all safety measures have been taken to avoid the risk of personal injury and property damage from your application or system.

GB ELECTRICAL, INC. CANNOT BE HELD RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR APPLICATION OF ITS PRODUCTS. Please contact GB's technical service department

for assistance if you are in doubt as to the proper safety precautions essential to designing and setting up your particular application.

BV208DA Blo-Vac™

1261 Blower for

B45 Blower Kit

I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

II. Purpose of This Manual . . . . . . . . . . . . . . . . . . . .2

III. Safe Operating Practices . . . . . . . . . . . . . . . . . . .3

IV. Grounding Instructions . . . . . . . . . . . . . . . . . . . . .4

V. Technical Specifications . . . . . . . . . . . . . . . . . . .4

VI. Product Description . . . . . . . . . . . . . . . . . . . . . . .5

VII. Use and Operation . . . . . . . . . . . . . . . . . . . . . . . .6

A. Blowing Line in Conduit . . . . . . . . . . . . . . . . .6

B. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .6

C. Selecting the Pull Lines . . . . . . . . . . . . . . . . .6

D. Power Saver Line Packages . . . . . . . . . . . . .6

E. Tag-Along Line Packages . . . . . . . . . . . . . . .7

F. PL Series Pull Line . . . . . . . . . . . . . . . . . . . .7

G. Seal-Offs . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

H. Line Carriers . . . . . . . . . . . . . . . . . . . . . . . . .9

I. Blowing or Vaccuming Thru Conduit . . . . . .10

VIII. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .12

B3000 Blower for B60 Blower Kit

I. Introduction

The GB/JetLine®Blower and Blo-Vac™ Systems are low pressure tools that deliver high volume air stream, which is used to place pull line in most conduit from

⁄2” to 6” diameter.

Blow-Vac™ systems are intended for commercial use only.

The systems are convenient to use in new and existing construction. They require a 120V, 60Hz. grounded power source. See Power Unit Specifications for electrical power requirements, Tables 1 and 2.

A Line Carrier – to serve as a movable object that supplies the pulling force to install pull line in conduit.

Pull Line – for pulling wire through the conduit, to pull rope or cable for large or difficult runs.

A thorough understanding of all components and their functions and operating precautions is essential for safe and efficient use of the system.

Read and understand all the instructions before attempting to use the system or blow line into conduit.

II. Purpose of this Manual

The Blower or Blo-Vac™ System consists of four basic components:

The Power Unit – a high volume air or vacuum source. Hose and Seal-Off – to channel the air into the conduit

and form a seal at the conduit entrance.

The symbol above is used to call your attention to instructions concerning your personal safety. Watch for this symbol. It points out important safety precautions. It means “ATTENTION! Become alert. Your personal safety is involved.” Read the message that follows and be alert to the possibility of personal injury or death.

DANGER

Indicates a high probability that death, severe bodily injury or major property damage could result.

SAFETY ALERT SYMBOL

This manual is intended to familiarize personnel with the operation, safety and servicing procedures associated with the GB/JetLine®Blo-Vac™ Systems.

This manual should be available to operating and maintenance personnel. For additional copies order RPS-0106.

WARNING

Is serious but less inevitable. There is some probability that death, severe bodily injury or major property damage could result.

CAUTION

Is less serious but still demands attention. Indicates a hazard which may result in minor injury or property damage.

III. Safe Operating Practices

CAUTION

WARNING

CAUTION

WARNING

CAUTION

WARNING

CAUTION

DANGER

WARNING

DANGER

CAUTION

DANGER

Save these Instructions

This section contains information for your protection, safety and quick reference. When using an electrical appliance basic precautions should always be followed, including the following.

Read all Instructions before using the Blo-Vac™ System.

Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

When used for vacuum clean-up, do not use without filter bag in place.

Do not leave the Blo-Vac™ when plugged in. Unplug from outlet when not in use and before servicing.

To reduce the risk of electrical shock: Do not expose to rain. Store indoors.

Use only as described in this manual. Use only manufacturer’s recommended attachments.

Do not use with damaged cord or plug. If the Blo-Vac™ is not working as it should, has been dropped, damaged, or dropped in water, return it to a service center.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull around sharp edges or corners. Do not run the Blo-Vac™ over cord. Keep cord away from heated surfaces.

Turn off switch before unplugging.

Do not use to pick up flammable or combustible liquids such as gasoline. Do not use in areas where they are present.

Use extra caution when working on a ladder, elevated platforms, stairs, etc.

Do not use the power unit in a manhole — keep the power unit above ground.

All GB/JetLine®conduit fishing Blo-Vac™ systems are designed to force loose debris of all types out of the conduit by means of a pressurized force. Serious or critical injury may result to anyone struck by high velocity debris or the line carrier. Warn all personnel to stand clear of the conduit exit prior to pressurization procedures or blowing line into the conduit.

Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

Do not handle plug or Blo-Vac™ with wet hands.

Do not put any object into openings. Do not use with any opening blocked: keep free of dust, lint and anything that may reduce air flow.

Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.

GB/JetLine®Blo-Vac™ Systems have been designed specifically for fishing conduit. The system, under certain field conditions, may be used to remove debris or water from the conduit. The electric motor is protected from liquid entering the fan area by a float ball. If liquid is discharged, the float ball has been defeated. Immediately unplug unit from power source and check to make sure the float ball is functioning properly and the sealing area is free of foreign matter.

Failure to observe these instructions or misuse of equipment could result in serious injury or possible death.

IV. Grounding Instructions

WARNING

Grounding

Adapter

The GB/JetLine®blowers and Blo-Vac™ systems require a 120V, 60Hz, 15A circuit; with the exception of the B3000 power unit which requires a 120V, 60Hz, 30A circuit; and must be grounded. If the power unit should malfunction or breakdown, grounding provides a path of least resistance for the electrical current to reduce the risk of electrical shock. These power

Grounded

Outlet Box

Grounding

Blade

125V

30A

Metal

Screw

Tab for

Grounding

Screw

units are equipped with a cord that has a grounding conductor and grounding plug. The plug must be inserted into an outlet that is properly grounded in accordance with all codes and ordinances. FIG. 1

FIG. 1

NEMA

L5-30R

Grounding Methods

Improper connection of the equipment grounding conductor can result in a risk of electrical shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the Blo-Vac™. If it will not fit the outlet, have the correct outlet installed by a qualified electrician.

V. Technical Specifications

Table 1

GB/JetLine Blowers

Catalog No. B45 B60

Power Unit 1261 B3000 Voltage 120 120 Frequency 60Hz 60Hz AMPS 7.50 23 In. Water Lift (sealed) 85-92 85-92 P.S.I. 3.31 3.31 CFM 90 270 No. of Motors 1 3 Impeller Stages (Fans) 2 2 Thermal Overload Yes Yes Motor Type (Cooling) Flow Through Flow Through Handling Portable Portable Weight 7.5 lb. 35 lb.

Hose Dia. (Inch) 1 Length (Feet) 3 25

⁄2 21⁄2

Table 2

GB/JetLine Blo-Vac™

Catalog No. BV208DA

Power Unit 1523 Voltage 120 Frequency 60Hz AMPS 13.8 Inches Water Lift (sealed)* 130-135 P.S.I. * 4.86 CFM 92 No. of Motors 1 Impeller Stages (Fans) 3 Thermal Overload No Motor Type (Cooling) By-Pass Handling Cart Recovery Cap. (Gals) 9** Height with Cart (Inch) 41 Motor Brush Life (Hours) 750 Weight 50 lb.

Hose Dia. (Inch) 1 Length (Feet) *** 8

⁄2

* Will vary with voltage and atmospheric conditions.

** When using recovery compartment and tool storage

compartment together.

*** Optional 15 ft. hose available, catalog #125615

+ 8 hidden pages