GasGas TX Randonne 2011 Owner's manual

TX RANDONNE 2011

GAS GAS thank you for the trust you have placed in us.

Choosing the new GAS GAS TX RANDONNE 2011 you are joining the GAS GAS family and, as a user of brand number one for off-road bikes you deserve the distinguished treatment that we wish to offer you both in our after-sale relationship and in the explanations provided in this manual.

Our TX RANDONNE 2011 is a bike to practice Trial-tour. It is a polyvalent model thought to make an amateur trial as well as excursion off road.

Following the instructions in this user manual you will enjoy the trial practice as well as the trail tours quietly. Remember always ask for original spare parts to enlarge your bike’s life.

Thanks for your confidence and be welcome to GAS GAS MOTOS.

GAS GAS MOTOS, S.A.

April - 2011

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Important notice

Read this Manual carefully. You will find it contains all the necessary information for your safety, and that of third persons, as well as guaranteeing the correct conservation and maintenance of the GAS GAS motorbike you have just bought.

You will find all the necessary instructions for the correct riding and control of this vehicle are set out below. Each message is proceeded by a sign whose meaning is the following:

Be careful! This sign introduces all those rules and precautionary measures necessary to avoid slight or severe injuries, or even the death of the user should these instructions not be correctly followed.

Look out! This sign introduces special warnings to avoid damaging your motorbike. Should these warnings not be heeded, the guarantee may be automatically invalidated.

Various notes. These are the indications necessary for the optimal control and adjustment operations, together with those tasks of conservation and maintenance of the motorbike in order that you may obtain the greatest possible satisfaction from your vehicle.

The aim of this Manual is to help the user to minimise or avoid possible damage to people, property, the environment, and naturally to his/her new motorbike. GAS GAS Motos, S.A. reserves the right to make modifications without any prior warning being given to consumers and without incurring any additional obligations in so doing. Your local dealer will also provide you with any information as might be deemed necessary.

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Contents

Thanks to consumer 3 Important notice 4 Warranty regulations 6 to 8 Recommendations 9 Technical specifications 10 & 11 Component location 12 & 13 Maintenance guide 14 & 15 Serial number 16 Combination switch 17 Steering lock 18 Fuel 18 Fuel tank cap 19 Fuel tap 20 Starter 20 Carburation 20 Kick-start engine lever position 21 Lever regulation 21 Oil level checking 22 Crankcase fill-in 22 Crankcase draining 22 Air filter box cleaning Spar plug 24

Front suspension 25 & 26 Rear suspension 26 Swing-arm link 27 Articulation lubrication 28 to 30 Chain fixing link position 31 Chain and wheel tension 31 Tyres and tyre pression 32 Brakes 33 Rear brake fluid tank 34 Storage 35 Multifunction 36 to 43 Troubleshooting 44 to 47 Finally recommendations 48

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WARRANTY TERMS AND CONDITIONS

(According to Law decree 23/2003 on the 10th of July, covering Warranties on Consumer Item Sales)

Warranty terms of the manufacturer GASGAS Motos, S.A. The company GAS GAS MOTOS, S.A. (hereafter referred to as “GG”), with this present document guarantees the consumer,

the purchaser of a vehicle manufactured by GG, that both the materials and the manufacturing are free of defects in accordance with the highest standards of quality. Consequently, GG with this document guarantees the consumer (hereafter referred to as the “purchaser”), in accordance with the conditions set out below, the repair, free of charge, of any defect in materials or that might result from faulty manufacture that is detected in a new motorcycle within the period covered by this Warranty and with no limit on the number of kilometres covered or hours of use.

Warranty Period

The period covered by this Warranty will begin on the day of delivery of the vehicle to the purchaser by a GG authorised dealer, or in the case of demonstration models, on the date in which the vehicle is used for the first time. The seller will be responsible for any unwarranted faults that become apparent within the period established in the Law decree 23/2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Directive 1999/44/EC for other members of the European Community. For countries outside the European Community, the Warranty Period will be determined by the existing regulations in those countries. Nevertheless, should the fault appear during the first six months after the delivery of the motorcycle, it will be presumed that the said fault existed at the time of delivery; from the end of the sixth month onwards, the purchaser must demonstrate that the unwarranted fault existed at the moment of delivery. During the first six months subsequent to the delivery of the repaired vehicle, the seller will be responsible for any unwarranted faults arising out of the repair. Any defects detected in the product must be brought to the attention of a GG authorised dealer within the Warranty Period. If the last day of this period is a Sunday or an official holiday, the Warranty period will be extended such that the last day of the period covered will be the first working day after the Sunday or official holiday.

Those claims under Warranty for defects not brought to the attention of a GG authorised dealer before the end of the Warranty Period will be excluded.

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Obligation of the purchaser

GG will have the right to reject any claims under Warranty in the event that: a) The purchaser has failed to submit the vehicle to any of the inspections and/or maintenance work required in the Users’

Manual, or has exceeded the date set for such inspections or maintenance work. Also excluded from guarantee are those faults that appeared prior to the dates established for an inspection or maintenance work where the latter was not carried out, or was carried out later than the date established. b) An inspection, maintenance or repair has been performed on the vehicle by third parties not recognised or authorised by GG. c) Any maintenance or repair has been carried out on the vehicle that violates the technical requirements, specifications and/or instructions indicated by the manufacturer. d) Spare parts whose use has not been authorised by GG have been used during the course of maintenance work or repairs to the vehicle, or in the event that the vehicle has been used with fuels, lubricants or other liquids (including, amongst others, cleaning products) that have not been expressly mentioned in the specifications set out in the User’s Manual. e) The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of the vehicle.

f) The vehicle has been stored or transported in a way that is not in accordance to the corresponding technical requirements. g) The vehicle has been used for special purposes other than ordinary use, such as competition, races or record breaking

attempts.

h) The vehicle has been directly or indirectly damaged as a result of a fall or an accident. Warranty exclusions

The following items are not covered by this Warranty: a) Worn parts, including, without any limitation, spark plugs, batteries, petrol filters, oil filter elements, (secondary) chains,

engine output pinions, rear sprockets, air filters, brake discs, brake pads, clutch plates and discs, bulbs, fuses, carbon brushes, footrest rubbers, tyres, inner tubes, cables and other rubber components

b) Lubricants (for example, oil, grease, etc.) and working fluids (for example, battery liquid, coolant, etc.) c) Inspection, adjustments and other maintenance tasks, as well as all kinds of cleaning work d) Damage to the paint-work and consequent corrosion due to external causes, such as stones, salt, industrial fumes and

other environmental impact, or inadequate cleaning with inappropriate products

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e) Any damages caused as a result of the defects, as well as any expenses incurred either directly or indirectly as a consequence of the defects (for example, communication costs, accommodation expenses, car hire costs, public transport costs, breakdown truck fees,, courier costs, etc.), as well as other financial losses (for example, those caused by the loss of the use of the vehicle, loss of income, time lost, etc.) f) Any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle (for example, small or hidden imperfections, noise or vibrations that are normal in use, etc.) g) Phenomena that are the result of the ageing of the vehicle (for example, discolouring of painted or metallic coated surfaces).

Various

1.- GG shall have the prerogative to decide, at its own discretion, whether to repair or replace defective parts. Where parts

are replaced, ownership of the parts removed shall pass to GG without any other consideration. The GG authorised dealer, to whom the making good of the defects has been entrusted, is not authorised to make any declarations that are binding on GG.

2.- In case of doubt regarding the existence of a defect, or a visual or material inspection is required, GG reserves the right to demand the return of the parts which are the object of a claim under Warranty, or to arrange an inspection of the defect by an expert from GG. Any additional obligations arising out of guarantees on parts replaced free of charge, or any other service rendered free of charge, are excluded from the effects of this present warranty. The Warranty on parts replaced within the Warranty Period will end at the expiry date for the Warranty Period of the product concerned.

3.- Should it prove to be the case that a defect can not be repaired, the purchaser guaranteed shall have the right to the cancellation of the contract (payment of compensation) or a partial refund of the purchase price (discount), instead of repairing the motorcycle.

4.- Any claims against Warranty by the purchaser under the terms of the sale contract with the corresponding authorised dealer shall not be affected by the terms of this present Warranty. Neither will this present Warranty affect those additional contractual rights acquired by the purchaser under the general commercial terms and conditions of the authorised dealer. However, such additional rights may only be exercised through claims against the authorised dealer.

5.- Should the purchaser resell the product within the Warranty Period, the duration and conditions of the present Warranty will remain unaltered, in such a way as that the rights to make claims under the present Warranty in accordance with the terms and conditions set out in this present document shall be transferred to the new owner of the motorcycle.

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Recommendations for the reliable operartion of your GAS GAS.

•Eight hours of running-in are recommended in order to guarantee the correct operation of the engine.

•It is important to warm the engine to the optimum operation temperature every time the motorbike is used.

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TECHNICAL SPECIFICATIONS

MOTOR 4-stroke, single-cylinder, air-cooled

125cc motor

Capacity 123.3cc Diameter and stroke 54 x 54

Carburettor PTK Lubrication system Wet sump Ignition system Electronic

TRANSMISSION

Transmission type 5-speed Clutch type Multi-disc system in oil bath

Secondary transmission Chain Gear ratio 1st – 37/14 (2,643)

2nd – 32/18 (1,778) 3rd – 25/19 (1,316) 4th – 23/22 (1,045) 5th – 21/24 (0,875)

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Primary reduction ratio 68/20 (3.400) Overall drive ratio 38/13 (2.111)

Transmission oil Capacity 1,2 L

Type

SF 15W/40

FRAME

Type Tubular profile made with Cr-Mo. Tyres Front 2,75 x 21” Trial

Rear 4,00 x 18” Trial tubeless.

Suspension Front Adjustable tele-hydraulic fork ø 40 mm.

Rear Variable progressive system with mono-shock multiadjustable.

Suspension stroke Front 175 mm.

Rear 164 mm. Front fork oil SAE 7,5 W GRO FORK FLUID. Front fork oil level ø 40 mm 160 mm. air chamber steel bar

BRAKES

Type Disc brake. Disc diameter Front ø185 mm. 4 piston calipers.

Rear ø150 mm. 2 piston calipers.

DIMENSIONS

Overall height 1120 mm. Overall width 827 mm. Seat height 825 mm. Ground clearance 315 mm. Wheelbase 1330 mm. Fuel tank capacity 4 liters.

(Specifications subject to change wothout notice, which may not be applicable in every country).

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22 23

1 Front fender 2 Front brake caliper 3 Front suspension left

leg 4 Front suspension bar 5 Breather hose 6 Spark plug 7 Filter box 8 Rear fender 9 Tail lamp 10 Front tyre

11 Front brake disc cover 12 Front brake disc 13 Cylinder 14 Carburetor 15 Chain guide 16 Chain tensioner 17 Chain 18 Rear sprocket cover 19 Rear sprocket 20 Rear rim 21 Rear tyre

32 33

22 Exhaust protection 23 Frame 24 Middle silencier 26 Headlight 27 Front tyre air valve 28 Rear brake disc 29 Sidestand arm 30 Swingarm 31 Rear brake pedal 32 Kickstart pedal 33 Water pump 34 Final exhaust

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36 Rear fender 37 Axle nut rear wheel 38 Left foot peg 39 Seat 40 Shift pedal 42 Fuel tank 43 Fuel tank cap 44 Left handle grip

45 Clutch lever 46 Light controls 48 Handlebar 49 Left suspension regulation 50 Multifunction 51 Warning indicators 52 Right suspension regulation 53 Front brake pump

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54 Throttle cover 55 Front brake lever 56

Throttle grip 57 Silencer 58 Right foot peg 59 Rear brake pedal

The maintenance table and adjustments are easy to carry out and must be done to insure the motorcycle is in good running condition.

MAINTENANCE TABLE

Rear shock absorber Transmission oil Front fork oil Brake adjust Swingarm and connecting rods Spark plug Throttle cable and twist grip Chain Carburetor Frame Carburetor jet Steering bearing Piston bearing Wheel bearing Engine bearing Rear sprocket Cylinder and cylinder head Brake Brake disc Clutch discs Clutch Engine protector plate

Check / Inspect

Every year

30 hours

Every race Every race Every race Every race Every race Every race Every race

Every race

30 hours

60 hours Every race Every race

Every race Every race

Adjust CleanPart

If is necessary

30 hours If is necessary If is necessary If is necessary

If is necessary

First 5 hours

If is necessary

First 5 hours

im a fall

Replace /

Change

Every 2 years

60 hours 60 hours

If is damaged

60 hours If is damaged If is damaged If is damaged If is damaged If is damaged If is damaged If is damaged If is damaged If is damaged If is damaged

Every year If is damaged If is damaged If is damaged If is damaged if is damaged

Every race

15 hours

If is necessary

Every race Every race Every race

Every 2 races

Grease /

Lubricate

Every cleaning

Every cleaning Every cleaning

Every cleaning

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MAINTENANCE TABLE

Exhaust Packing Air filter Steering assembly Brake hose General lubrication Front and rear rims Tyres Brake oil level Chain guide slider Kickstart and shift pedal Brake piston pump anb the dustcover Brake piston and the dust-cover Piston and piston rings Front and rear spokes Fuel system Front suspension Bolts, nuts & fasteners Fuel hose Radiator hose set and connections Frame protect sickers

Check / Inspect

Every race

Every race Every race Every race Every race Every race Every race Every race Every race Every race

60 hours Every race Every race Every race Every race Every race

Adjust CleanPart

If is necessary If is necessary

If is necessary

5 hours

If is necessary If is necessary If is necessary

Replace /

Change

500 hours 100 hours

If is damaged

Every 2 years

If is damaged If is damaged

If is damaged If is damaged If is damaged If is damaged

Every year If is damaged If is damaged If is damaged If is damaged If is damaged

Every race

Every race Every race Every race

Every race

Grease /

Lubricate

Every cleaning

Every cleaning Every cleaning

Every cleaning

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The new GAS GAS TX RANDONNE carries the appropriate certification plate whose details should coincide with those on the accompanying documentation and the frame number stamped on the steering arm.

Enter the vehicle identification number (serial

your future orders for spare parts or as a useful reference in the event of your vehicle being stolen.

Serial number (A)

This has been printed on the steering tube. It shows the frame number used for registering this machine.

number), the particulars shown on the model label, and the ignition-key identification number in the spaces provided, in order to simplify

Serial number.

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Homologation plate (B)

The motorcycle carries a certification plate showing a serial number that has also been printed on the front, and this information must coincide with that contained in the vehicle documents. We recommend that this information be entered in the box below.

Key identification numbers

The motorcycle carries one key set. The identification number appears right on the key joints. This number may be quoted when ordering a spare to replace a lost key . (except some racing models)

SERIAL N.

HOMOLOGATION P.

KEY NUMBER

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