Garland MO QU 28000 User Manual

INSTALLATION AND

OPERATION MANUAL

Models:

GARLAND INDUCTION

MODULE-LINE COOKTOPS

DUAL/QUAD

with RTCSmp TECHNOLOGY

Real-time Temperature Control System

multi-point sensing

CE models comply with the latest European

Norms: EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

North American models: ETL recognized* in compliance with UL 197, CSA C22.2 No.109, NSF-4 Complies with FCC part 18, ICES-001

*Recognized components system, refer to section 4.1.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANC

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using only genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents and/or genuine replacement parts, please visit our website at www.garland-group.com for USA and Canada. For international customers, please visit www.manitowocfoodservice.com. The information contained herein, including design and part specifications, may be superseded and is subject to change without notice.

MO DU 7000 MO DU 7000 FL MO DU 10000 MO DU 14000 FL

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED

INSTALLATION AND ELECTRICAL CONNECTION MUST

COMPLY WITH CURRENT CODES: IN CANADA – THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES. IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT

MO QU 14000 MO QU 20000 MO QU 21000 MO QU 24000 MO QU 28000 FL

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www.Garland-Group.com

Installation and Operation Manual RTCSmp Built-In Module-Line Dual/Quad Cooktops

WARRANTY

Our warranty statements for induction products are available on-line. Please visit our website at www.garland-group.com/minisite/service to download the latest revision.

UNPACKING and PACKING SLIP

The packing slip attached to the shipment contains detailed information on all components. Please retain this packing slip for future reference.

USING THIS MANUAL

This manual contains important information regarding safety, installation, operation, maintenance, and troubleshooting. They must be read entirely and carefully by the installers and operators before the equipment is installed and taken into operation. This manual must always be available for reference at the place of operation.

Throughout this manual, the induction unit type “RTCSmp Built-In Module Line” is referred to as “induction unit”.

DESCRIPTION OF WARNING SYMBOLS

CAUTION

This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.

This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.

his symbol alerts a hazardous situation, which if not avoided, COULD cause minor to moderate personal injury or property damage. The relevant safety precautions MUST be implemented at all times.

Electromagnetic field.

Risk of fire or electric shock

To reduce the risk of fire or electric shock,

do not remove or open cover.

No user serviceable parts inside.

Refer servicing to qualified personnel.

Warning

Do not open

CONTACTS

Garland Commercial Ranges Ltd. | 1177 Kamato Road, Mississauga, Ontario, Canada. L4W 1X4 T: 1-905-624-0260 | F: 1-905-624-5669 | www.garland-group.com

USA Sales, Parts and Service 1-800-424-2411 Canadian Sales 1-888-442-7526 Canada or USA Parts/Service 1-800-427-6668 International Sales and Service www.ManitowocFoodservice.com

2 Part # 4532415 Rev 3 (8/19/14)

Table of Contents RTCSmp Built-In Module-Line Dual/Quad Cooktops

1 Safety Requirements ................................................................................................................................................. 5

1.1 Important Electrical & Installation Requirements ......................................................................................................................... 5

1.2 Risk Involved By Disregarding Safety Information ....................................................................................................................... 5

1.3 Safety Instructions for Operator .......................................................................................................................................................... 5

1.4 Improper Use of the Equipment ......................................................................................................................................................... 6

1.5 Unauthorized Modification and Use of Spare Parts ..................................................................................................................... 6

1.6 Pan Detection ............................................................................................................................................................................................ 7

1.7 Cooking Zone Monitoring ..................................................................................................................................................................... 7

2 Components and Features ........................................................................................................................................ 8

2.1 Application .................................................................................................................................................................................................. 8

2.2 Components and Features .................................................................................................................................................................... 8

3 Dimensions and Technical Specifications .............................................................................................................. 10

3.1 Rating Plate ...............................................................................................................................................................................................10

3.2 Nomenclature and Models..................................................................................................................................................................10

3.3 Dimensions ...............................................................................................................................................................................................10

3.4 Models and Components Charts ......................................................................................................................................................10

3.5 Electrical Specifications ........................................................................................................................................................................11

3.6 Operating Conditions ...........................................................................................................................................................................12

3.7 Compliances .............................................................................................................................................................................................12

4 Installation ............................................................................................................................................................... 13

4.1 Important Safety & Electrical Requirements .................................................................................................................................13

4.2 Installation Overview and Installation Clearance .......................................................................................................................13

4.2.1 Installation Overview .......................................................................................................................................................13

4.2.2 Installation Clearance ......................................................................................................................................................15

4.3 Induction Generator ..............................................................................................................................................................................15

4.3.1 Location ................................................................................................................................................................................16

4.3.2 Ventilation ...........................................................................................................................................................................16

4.3.3 Dimensions ..........................................................................................................................................................................16

4.4 Control Unit and Operation Unit (Power Switches) ...................................................................................................................17

4.4.1 Location ................................................................................................................................................................................17

4.4.2 Ventilation ...........................................................................................................................................................................17

4.4.3 Mounting Methods ...........................................................................................................................................................18

4.4.4 Dimensions – Control Unit ............................................................................................................................................18

4.4.5 Dimensions Guide (Holes/Studs) .................................................................................................................................19

4.5 Coil Carrier Sheet, Ceran Glass and Mounting Frame ...............................................................................................................20

4.5.1 Location & Ventilation Requirements for Coil Carrier Sheet Installation ......................................................20

4.5.2 Countertop Cut-outs Dimensions ...............................................................................................................................20

4.5.3 Correct Orientation – Coil Carrier, Glass and Frame .............................................................................................20

4.5.4 Mounting Frames ..............................................................................................................................................................21

4.5.5 Installation Steps ...............................................................................................................................................................25

4.5.6 Custom-Built Mounting Frame ....................................................................................................................................28

4.6 Models, Components and Cable Connections ............................................................................................................................30

4.6.1 CHART 1 – Module-Line Round Coil Dual Models .................................................................................................30

4.6.2 CHART 2 – Module-Line Round Coil Quad Models ...............................................................................................31

4.6.3 CHART 3 – Module-Line Full Coil Dual Models .......................................................................................................32

4.6.4 CHART 4 – Module-Line Full Coil Quad Models .....................................................................................................33

4.6.5 CHART 5 – Module-Line Full and Round Coil Quad Models ..............................................................................34

4.7 Electrical Installation .............................................................................................................................................................................35

5 Function Test ............................................................................................................................................................ 37

6 Operating Instructions ............................................................................................................................................ 38

6.1 Proper Induction Cookware ................................................................................................................................................................38

6.2 Proper Placement of Cookware .........................................................................................................................................................39

6.3 Power Control ..........................................................................................................................................................................................40

6.4 No Pan No Heat .......................................................................................................................................................................................41

6.5 When Unit is Not In Use ........................................................................................................................................................................41

7 Cleaning .................................................................................................................................................................... 42

8 Maintenance ............................................................................................................................................................. 43

9 Important Rules ....................................................................................................................................................... 43

4.5.4.1 Dimensions – Mounting Frame [for glasstop size 360x360mm] ...................................................................... 22

4.5.4.2 Dimensions – Mounting Frame [for glasstop size 375x650mm] ...................................................................... 22

4.5.4.3 Dimensions – Mounting Frame [for glasstop size 650x650mm] ...................................................................... 23

4.5.4.4 Dimensions – Mounting Frame [for glasstop size 360x720mm] ...................................................................... 23

4.5.4.5 Dimensions – Mounting Frame [for glasstop size 720x720mm] ...................................................................... 24

Part # 4532415 Rev 3 (8/19/14) 3

Table of Contents RTCSmp Built-In Module-Line Dual/Quad Cooktops

10 Troubleshooting ...................................................................................................................................................... 44

10.1Common causes for induction unit failure ................................................................................................................................... 44

10.2Problems and Possible Causes .......................................................................................................................................................... 45

10.3Troubleshooting with Error Codes (for Service Technicians) ................................................................................................ 46

4 Part # 4532415 Rev 3 (8/19/14)

Safety Requirements RTCSmp Built-In Module-Line Dual/Quad Cooktops

1 Safety Requirements

WARNING This product contains chemicals known to the State of California to cause cancer.

Installation and servicing of this product could expose you to airborne particles of glass wool / ceramic fibers. Inhalation of airborne particles of glass wool / ceramic fibers is known to the State of California to cause cancer.

IMPORTANT Warning labels mounted directly on the induction unit must be observed at all times and

kept in a fully legible condition.

IMPORTANT To ensure your working environment is safe, you must follow all safety instructions

contained in this manual, the existing national regulations for accident prevention with electrical systems, as well as any relevant company-specific safety instructions.

The induction unit should only be used if and only if the installation of the electrical system is fitted by an approved installation contractor in accordance with specific national and local regulations.

1.1 Important Electrical & Installation Requirements

This appliance component requires additional features and components to comply with appliance and electrical standards. It is the responsibility of the customer and installer to interpret and comply with all applicable safety and electrical standards. Refer to details in section 4 Installation.

1.2 Risk Involved By Disregarding Safety Information

Disregarding the safety instructions may cause harm to people, the surroundings, and the induction unit. Garland is not responsible for any damages or personal injury caused by failure to observe the safety requirements. Risks involved when disregarding safety precautions may include:

 Death or injury caused by electric shock.  Injury due to burns from contacting overheated cooking surface, cookware, or oil and grease.  Damage to the induction unit caused by using unsuitable cookware.

1.3 Safety Instructions for Operator

Please follow the following rules to avoid personal injuries and property damages:

 When the unit is in use, heat transfers from the cookware to the glass-top; the glass-top can become hot. To

avoid burn injuries, do not touch the heating area when the unit is in use.

 The induction unit heats up cookware and cooks food quickly. Do not leave an empty pan on the unit and do

not leave the unit unattended during operation.

Part # 4532415 Rev 3 (8/19/14) Page 5

Safety Requirements RTCSmp Built-In Module-Line Dual/Quad Cooktops

 If the glass-top is cracked or broken, switch off the induction unit immediately and if possible and safe,

disconnect it from the power supply. Do not touch any parts inside the induction unit.

 Persons with cardiac pacemakers should consult their doctors whether they are safe near an induction unit.  Ensure no liquid can enter into the induction unit. Do not let water or food overflow the cooking area. Do not

use hoses to clean or power wash the induction unit or its vicinity.

 Do not put any other items on the glass-top except non-empty induction cookware.

o Do not leave any object such as paper, cardboard, or cloth between the cookware and the cooking

surface, as this might start a fire.

o Do not place any metallic objects other than cookware on the induction unit. Metallic objects (such

as closed cans, aluminum foil, cutlery, jewelry, or watches) are heated up very quickly when placed on the induction unit while the unit is in use.

o Do not place credit cards, phone cards, tapes, or any objects sensitive to magnetism on the cooking

surface.

o Do not place plastic vessels and aluminum objects such as aluminum foil on the glass-top.

 The induction unit has an internal air-cooling system. Do not block the air inlet and outlet slots with objects

such as containers. Any air obstruction could cause the unit to be overheated and to switch off.

 Use only induction suitable cookware with proper sizes and made of proper material. The induction suitable

cookware should also be in good condition without any uneven, arched or partially detached bottoms.

 Switch the unit OFF if you take the cookware away for a while. This will prevent the heating process to start

automatically and unintentionally when a pan is placed back on the heating area. If any person needs to use the induction unit, he/she will have to turn the unit ON intentionally.

1.4 Improper Use of the Equipment

The reliability of the induction unit can only be guaranteed when it is used properly. The induction unit must always be operated within the limits provided in the technical specifications. Please refer to section 9 Important Rules of using induction equipment.

1.5 Unauthorized Modification and Use of Spare Parts

Please contact Garland if you intend to make any changes on the induction unit. For safety reasons, always use genuine parts and accessories approved by Garland. Any unauthorized modification as well as any installation of unapproved components will void all warranty.

6 Part # 4532415 Rev 3 (8/19/14)

Safety Requirements RTCSmp Built-In Module-Line Dual/Quad Cooktops

1.6 Pan Detection

When a temperature is chosen, the induction unit only transmits energy when a pan is placed in the heating zone. If you remove the pan from the heating zone, power transfer to the pan stops immediately. If the pan is put back in the heating zone, power is transferred to the pan again.

After switching off the unit, there is no heat retained inside the unit.

NOTE: Pan with a bottom diameter smaller than 5”(12 cm) is not detected by the system.

1.7 Cooking Zone Monitoring

Each cooking zone is monitored by multiple temperature sensors beneath the glass-top. The sensors can detect overheated empty pans or overheated oil and grease. When this occurs, the system stops the energy supply to the pan. You must turn the unit off and let it cool down before restarting it.

o avoid burn injuries, do not touch the unit when a pan is

CAUTION

overheated and take all the necessary precautions when removing the overheated pan.

Part # 4532415 Rev 3 (8/19/14) Page 7

Components and Features RTCSmp Built-In Module-Line Dual/Quad Cooktops

2 Components and Features

2.1

Application

The unique RTCSmp Module-Line Cooktops are specially engineered for building the most flexible kitchen operation. The Module-Line Family offers a wide selection of cooking surfaces: single, dual, quad cooktops with round, full or a combination of round and full induction coils. In addition, griddle, braising pan, and wok cooking options are also available.

These RTCSmp units provide numerous great features including fast heat up time, precise temperature monitoring and control, temperature consistency, ease of use and maintenance. To guarantee the induction units’ reliability and performance, please observe all safety, installation, and operation requirements mentioned in this manual.

2.2

Components and Features

Built with a robust construction, the RTCSmp Induction Module-Line Cooktop is modular and powerful with the revolutionary RTCSmp-Technology (Realtime Temperature Control System with Multi-Point sensing). The RTCSmp Technology

Each built-in Module-Line concept consists of: induction generator(s), control unit(s), coil carrier sheet(s) with coils and sensors, operation unit(s) with rotary switch(es), 6mm thick Ceran glass-top(s), mounting frame(s) with silicone gaskets, and cables.

Induction Generator:

monitors the energy supply, the state of the induction coil, power board, CPU, and the cooking zone in realtime. RTCSmp also limits the energy supply during peak load and its special control eliminates interference noises.

The module-line models include a number of components which allow for optimal flexibility in designing an efficient kitchen. The unique features of each component are outlined below. See also chapter 3 Dimensions and Technical Specifications.

Can be installed up to 10 feet away from other components. | All electrical connections can be accessed externally through plug connections. | Closed aluminum housing with an integrated cooling fan to keep electronics cool. | Integrated air guiding system to direct exhaust air out of the housing.

Versions: IN/MO 7000FL, IN/MO 14000FL, IN/MO 7000, IN/MO 10000

Control Unit:

8 Part # 4532415 Rev 3 (8/19/14)

Information and diagnostic hub for the whole induction unit. | IR interface with diagnostic system for service. | Connections to other unit components via plug connections. | Compact design and easy to install using special installation tabs/brackets.

Versions: IN/MO7000/10000, IN/MO7000/14000

Components and Features RTCSmp Built-In Module-Line Dual/Quad Cooktops

Coil Carrier Sheet:

Multiple options available: round or full coil in single, dual, quad, or combination of round/full coil configurations. | Compact and low profile design.

Full Coil (FL): Rectangular in shape. Several large or small pans can be placed on one surface at the same time.

Round Coil: One pan is used for each heat-zone. Round coils have higher power density and energy efficiency.

Visual differences between full and round coil carrier sheets and the corresponding glass-tops:

Coil Carrier Sheet (Coils + Sensors)

Glass Top

Glass-Top:

Installation Frame:

Full Coil

Round Coil

6mm thick Ceran glass-top. | Easy to clean and maintain. | Glass-top patterns match the corresponding coil versions underneath: Full-Coil or Round-Coil.

Versions: Dual: 360x360x6mm; 650x375x6mm; 720x360x6mm Quad: 650x650x6mm; 720x720x6mm

Installation/mounting frame is supplied for flush mounting the coil carrier sheet(s) and glass-top. | Silicone gaskets (not shown) included.

Five Sizes of Frames:

- for -360 or -360FL dual models with 360x360x6mm glasstop

- for -650 or -650FL dual models with 650x375x6mm glasstop

- for -720 or -720FL dual models with 720x360x6mm glasstop

- for -650 or -650FL quad models with 650x650x6mm glasstop

- for -720 or -720FL quad models with 720x720x6mm glasstop

Operation Unit:

The power switch (Operation Unit) regulates the temperature in power levels 1 to 12. | Simple to operate; adjust the temperature setting simply by turning the knob. | LED light indicator (not shown) signals the ON/OFF state, pan detection process and error codes. | Pre-assembled with plastic knob, LED light and cable (1-meter).

Cable Kit:

2.5-meter cable kit(s) for 208V or 400V is included. Each kit includes cables for induction coils, sensors, and CAN/BUS connections. Fan cables are included where applicable. Induction coil cable std. length, 2.5m/98”; sensor cable, 1m/39”; CAN/BUS cable, std. 3m/118”.

Optional: 4-meter Cable Kit (208V); 4-meter Cable Kit (400V); 6-meter Cable Kit (208V); 6meter Cable Kit (400V)

Part # 4532415 Rev 3 (8/19/14) Page 9

Dimensions and Technical Specifications RTCSmp Built-In Module-Line Dual/Quad Cooktops

3 Dimensions and Technical Specifications

3.1 Rating Plate

he rating plate specifies important information such as model number, serial number, and electrical specifications. The rating plate is affixed to the side of the induction generator, next to the mains connection.

3.2 Nomenclature and Models

Series Style/

Function

MO =

module-line

DU = Dual 7000

DU = Dual

with FL=Full coil(at end)

QU = Quad 14000

QU = Quad

with FL=Full coil(at end)

3.3 Dimensions

For the dimensions of the components, please refer to the technical drawings in section 4 Installation.

Power (Watt)

10000

7000 14000

20000 21000 24000 28000 650 x 650

Glass Size (mm) 360 x 360 650 x 375 720 x 360 360 x 360 650 x 375 720 x 360 650 x 650 720 x 720

720 x 720

Models

MO DU 7000-360, MO DU 10000-360 MO DU 7000-650, MO DU 10000-650 MO DU 7000-720, MO DU 10000-720

MO DU 7000-360FL, MO DU 14000-360FL MO DU 14000-650FL MO DU 14000-720FL

MO QU 14000-650, MO QU 20000-650 MO QU 14000-720, MO QU 20000-720 MO QU 21000-720 MO QU 24000-720

MO QU 28000-650FL MO QU 28000-720FL

3.4 Models and Components Charts

Models and Components Charts are provided in section 4 Installation. For each model, a list of components and their electrical connections are shown. Quantities are specified on the charts.

10 Part # 4532415 Rev 3 (8/19/14)

Dimensions and Technical Specifications RTCSmp Built-In Module-Line Dual/Quad Cooktops

3.5 Electrical Specifications

Model - DUAL Voltage Power

208 V AC/ 3Ph/ 60Hz 7000W(2x3500 W)/ 22A 1 AWG 10

MO DU 7000 360 FL

440 V AC/ 3Ph/ 50Hz 7000W(2x3500 W)/ 10A 1 1.5mm2

MO DU 7000 360 MO DU 7000 650 MO DU 7000 720

MO DU 10000 360 MO DU 10000 650 MO DU 10000 720

MO DU 14000 360 FL MO DU 14000 650 FL MO DU 14000 720 FL

Model - QUAD Voltage Power

208 V AC/ 3Ph/ 60Hz 7000W(2x3500 W)/ 22A 1 AWG 10

400 V AC/ 3Ph/ 50Hz 7000W(2x3500 W)/ 11A 1 1.5mm2

440 V AC/ 3Ph/ 50Hz 7000W(2x3500 W)/ 10A 1 1.5mm2

208 V AC/ 3Ph/ 60Hz 10000W(2x5000 W)/ 30A 1 AWG 8

400 V AC/ 3Ph/ 50Hz 10000W(2x5000 W)/ 16A 1 2.5mm2

440 V AC/ 3Ph/ 50Hz 10000W(2x5000 W)/ 15A 1 2.5mm2

208 V AC/ 3Ph/ 60Hz 14000W(4x3500 W)/ 22A 2 AWG 10

400 V AC/ 3Ph/ 50Hz 14000W(4x3500 W)/ 11A 2 1.5mm2

440 V AC/ 3Ph/ 50Hz 14000W(4x3500 W)/ 10A 2 1.5mm2

208 V AC/ 3Ph/ 60Hz 14000W(4x3500 W)/ 22A 2 AWG 10

MO QU 14000 650 MO QU 14000 720

400 V AC/ 3Ph/ 50Hz 14000W(4x3500 W)/ 11A 2 1.5mm2

440 V AC/ 3Ph/ 50Hz 14000W(4x3500 W)/ 10A 2 1.5mm2

208 V AC/ 3Ph/ 60Hz 20000W(4x5000 W)/ 30A 2 AWG 8

MO QU 20000 650 MO QU 20000 720

400 V AC/ 3Ph/ 50Hz 20000W(4x5000 W)/ 16A 2 2.5mm2

440 V AC/ 3Ph/ 50Hz 20000W(4x5000 W)/ 15A 2 2.5mm2

21000W(Round Coil

208 V AC/ 3Ph/ 60Hz

2x3500W + Full Coil 4x3500 W)/ 22A 21000W(Round Coil

MO QU 2100 720

2x3500W + Full Coil 4x3500 W)/ 11A 21000W(Round Coil

440 V AC/ 3Ph/ 50Hz

2x3500W + Full Coil 4x3500 W)/ 10A 24000W(Round Coil

208 V AC/ 3Ph/ 60Hz

2x5000W + Full Coil 4x3500 W)/ 30A 24000W(Round Coil

MO QU 2400 720

400 V AC/ 3Ph/ 50Hz

2x5000W + Full Coil 4x3500 W)/ 16A 24000W(Round Coil

440 V AC/ 3Ph/ 50Hz

2x5000W + Full Coil 4x3500 W)/ 15A

208 V AC/ 3Ph/ 60Hz 28000W(8x3500 W)/ 22A 4 AWG 10

MO QU 28000 650 FL MO QU 28000 720 FL

400 V AC/ 3Ph/ 50Hz 28000W(8x3500 W)/ 11A

440 V AC/ 3Ph/ 50Hz 28000W(8x3500 W)/ 10A

Conductor

Circuits

Size

Conductor

Size

3 AWG 10

3 1.5mm2

(1x) AWG 8

(2x) AWG 10

(1x) 2.5mm

(2x) 1.5mm

(1x) 2.5mm

(2x) 1.5mm

4 4

1.5mm2

# Coils

rectangular

coils

2 round

coils

2 round

coils

rectangular

coils

# Coils

round coils

2 round + 4 rectangular

coils

2 round + 4

rectangular

coils

rectangular

coils

#Cook-

Zones

1 400 V AC/ 3Ph/ 50Hz 7000W(2x3500 W)/ 11A 1 1.5mm2

#Cook-

Zones

4 400 V AC/ 3Ph/ 50Hz

Part # 4532415 Rev 3 (8/19/14) Page 11

Dimensions and Technical Specifications RTCSmp Built-In Module-Line Dual/Quad Cooktops

3.6 Operating Conditions

Max. Tolerance of Nominal Supply Voltage +6 /-10 %

Network Impedance (Zmax.) 0.25Ω

Supply frequency 50/60 Hz

)

))

Amperage Nominal Value — 400V, 3Ph

10A for the 7kW generator (4 x 1.5mm

15A for the 10kW generator (4 x 2.5mm

2 x 10A for the 14kW generator (2 x (4 x 1.5mm

20A for the 7kW generator (4x AWG 10)

Amperage Nominal Value — 208V, 3Ph

Ingress Protection class IP X0 (Protection by customer required.)

Maximum Ambient Temperature

Maximum Relative Air Humidity

Temperature/Power Regulator Potentiometer 10 kOhm

LED Indicator Lamp 24VDC / max. 40mA (Green)

Clearance from materials for generator

Min. Induction Cooking Pan Diameter 5” (12cm)

Max. Air Flow of Fan is 70.63 cfm (120 m3 /h), Fresh Air Inlet Opening of 10.08 sq. in. (6500 mm2) is required.

3.7 Compliances

 North American models:

ETL recognized* in compliance with UL 197, CSA C22.2 No.109, NSF-4. Complies with FCC part 18, ICES-001

29A for the 10kW generator (4x AWG 8)

2 x 20A for the 14kW generator (2 x (4 x AWG 10))

In Storage -4°F to +158°F (-20°C to +70°C)

In Operation +41°F to +104°F (+5°C to +40°C)

In Storage 10% to 90%

In Operation 30% to 90%

Min. 1.57”(40mm) for air intake and exhaust openings

Min. 0.39”(10mm) for side clearance

 CE models comply with the latest European Norms:

EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

*see section 4.1.

12 Part # 4532415 Rev 3 (8/19/14)

Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops

4 Installation

4.1 Important Safety & Electrical Requirements

 This appliance component requires additional features and components to comply with appliance and

electrical standards. It is the responsibility of the customer and installer to interpret and comply with all applicable safety and electrical standards.

o This product requires the addition of:

 A suitable non-flammable electrical enclosure; a means to conceal and protect

components and wiring.

 Grounding and bonding to the enclosure.  Warning and caution labels and other markings required by electrical and safety

standards.

 Markings to show appliance ratings and end manufacturer information.  Investigation by local electrical authority.

o Depending on the application and configuration of this product, consider the addition of:

 Field supply connection terminals.  Branch circuit protection.  Fans, ventilation or cooling systems and controls.

 The installation, including electrical installation, must be carried out by registered installation contractors

only. The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with national and local regulations. The warning signs and rating plates on the cooking equipment must strictly be followed.

 Read ALL SECTIONS carefully, comply with all requirements listed and ensure all inspection is done by

qualified personnel.

 Refer to the technical data given in chapter 3 Dimensions and Technical Specifications.  Induction equipment that is not installed correctly will have warranty voided. See Warranty, p.2.

4.2 Installation Overview and Installation Clearance

4.2.1 Installation Overview

To protect the induction unit and wiring, we recommend isolating the generator, the coil carrier sheets, and the wires in separate electrical compartments inside the cabinet (Figure B). The illustration also shows a simplified representation of an installation.

IMPORTANT To ensure reliability of the induction unit, the cabinet/compartments must have sufficient

ventilation for the exhaust. Buildup of hot exhaust air will cause the unit to reduce power or to switch-off. See 3.5 Operating Conditions.

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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops

Figure

I I

Figure (A) All components are installed inside one single compartment and the wires are exposed.

Figure (B) The interior space of the cabinet is divided. The coil carrier sheet, the control unit and their wiring

are protected inside the upper compartment; the generator and its wiring are protected inside the lower compartment. Extra storage space can also be created.

IMPORTANT Fresh air intake. It is recommended to isolate the fresh air intake

(C)

Air Intake Filter

from the exhaust air via an air intake duct, an air outlet duct or both. Filter the intake air with a removable air filter (right, an example).

(D) Hot air exhaust from the induction generator.

IMPORTANT Air exhaust opening installed on the cabinet. It is highly

(E)

recommended to install a fan or fans on the cabinet to pull hot exhaust air away from the electronic equipment. Buildup of hot exhaust air will cause the induction

Filter Holder

unit to reduce power or to switch-off.

(F)

CLEARANCE Minimum clearance, see section 4.2.2.

(G) A Coil Carrier Sheet and Mounting Frame.

(H)

CLEARANCE Minimum clearance, see section 4.2.2.

(I) Maximum distance between the control unit and the coil carrier sheet is 80 cm/31.5”. See (M). (J) Control Unit.

(K) RJ45 CAN/BUS cable, standard length= 3m / 118” , to connect the control unit to the generator.

(L) Power switch cable, length= 0.9m / 36” , to connect the operation unit (power switch) to control unit.

Maximum distance between the control unit and the operation unit: 80 cm/31.5”.

(M) Sensor cable, length= 1m / 39” , to connect the sensors on the coil carrier sheet to the control unit.

(N) Induction coil cable, standard length= 2.5m / 98” , to connect the induction coils on the coil carrier

sheet to the generator.

IMPORTANT Always route sensor and communication cables separately and away from the coil

cables.

(O) Main power cable connection. Power cable is not provided.

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Installation RTCSmp Built-In Module-Line Dual/Quad Cooktops

4.2.2 Installation Clearance

a Cable Bend / Connection Clearance

Induction

Generator

Control

Unit

(minimum)

127mm / 5” 40mm / 1.57”

70mm / 2.75” --

b Air Exhaust/ Intake Clearance (minimum)

c Clearance (minimum)

10mm / 0.39” (sides, top, and bottom)

38mm / 1.5” (for service interface)

100mm /

Coil Carrier Sheet

Operation Unit

127mm / 5” --

12.7mm / 0.5“ -- --

3.94” (below coil carrier sheet)

4.3 Induction Generator

IMPORTANT

 The maximum operating temperature for the induction unit must not exceed 104F (40C).  Buildup of hot exhaust air around the induction unit will cause the unit to reduce power or to switch-off.  Recommended: At an appropriate location on the cabinet, install an exhaust fan to force hot air out the

cabinet and away from the induction unit. Consult an electrical or installation expert for the most appropriate location to install a cabinet exhaust fan.

 Recommended: Filter the intake air with an air intake filter. Kitchen air often contains grease laden

vapors. Grease deposits inside the generator may cause overheating. Failure to provide clean fresh cooling air may void warranty.

 NOTE: Additional fans and cooling controls are the responsibility of the customer and installer.  Clearance: refer to the data in section 3.5 Operating Conditions.

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