Garland MODUKB7000100 Owner’s Manual

Induction Built-In Module-Line

RTCSmp® Griddles & Braising Pans

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Part Number: 4532414 9/14

Installation & Operation Manual RTCSmp Built-In Module-Line Griddle & Braising Pan

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WARRANTY

Our warranty statements for induction products are
available on-line. Please visit our website at
www.garland-group.com/minisite/service to download
the latest revision. If you might have any questions,
please contact Garland.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL
COOKING EQUIPMENT AND MUST BE INSTALLED BY
PROFESSIONAL PERSONNEL AS SPECIFIED

INSTALLATION

AND ELECTRICAL CONNECTION MUST
COMPLY WITH CURRENT CODES:
IN CANADA – THE CANADIAN ELECTRICAL CODE PART 1
AND / OR LOCAL CODES.

UNPACKING and PACKING SLIP

The packing slip attached to the shipment contains
detailed information on all components. Please retain
this packing slip for future reference.

USING THIS MANUAL

PLEASE READ ALL SECTIONS OF THIS MANUAL AND
RETAIN FOR FUTURE REFERENCE.

This manual contains important information regarding
safety, installation, operation, maintenance, and
troubleshooting. They must be read entirely and
carefully by the installers and operators before the
equipment is installed and taken into operation. This
manual must always be available for reference at the
place of operation.
Throughout this manual, the induction unit type
“RTCSmp Built-In Module Griddle or Braising Pan” is
referred to as “induction unit”.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using only
genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly
installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions
provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has
been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service
agents and/or genuine replacement parts, please visit our website at www.garland-group.com for USA and Canada. For
international customers, please visit www.manitowocfoodservice.com. The information contained herein, including design
and part specifications, may be superseded and is subject to change without notice.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA –
CURRENT EDITION.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE
OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR
DEATH. READ THE INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE
INSTALLING OR SERVICING THIS EQUIPMENT

CAUTION

A SUITABLE GREASE-COLLECTING MEANS MUST BE IN PLACE
BEFORE OPERATING APPLIANCE

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE

DESCRIPTION OF WARNING SYMBOLS

This symbol alerts you to a hazardous situation
that WILL or COULD cause serious bodily harm or
death. Be alert and implement relevant safety
precautions.

his dangerous voltage warning symbol indicates
a risk of electric shock and hazards from
dangerous voltage.

Risk of fire or electric shock

Warning

Do not open

CAUTION

o reduce the risk of fire or electric shock, do not remove or
open cover. No user serviceable parts inside. Refer servicing
to qualified personnel.

2 Part # 4532414 Rev 3 (9/26/14)

his symbol alerts a hazardous situation,
which if not avoided, COULD cause minor to
moderate personal injury or property
damage. The relevant safety precautions
MUST be implemented at all times.

Electromagnetic field.

Table of Contents RTCSmp Built-In Module-Line Griddle & Braising Pan

WARRANTY ....................................................................................................................................................... 2



UNPACKING and PACKING SLIP ...................................................................................................................... 2

USING THIS MANUAL ....................................................................................................................................... 2

WARNING .......................................................................................................................................................... 2

CAUTION ........................................................................................................................................................... 2

FOR YOUR SAFETY ............................................................................................................................................ 2

DESCRIPTION OF WARNING SYMBOLS ........................................................................................................... 2

1 Safety Requirements ................................................................................................................................ 5

1.1 Important Electrical & Installation Requirements ................................................................................................. 5

1.2 Risk Involved By Disregarding Safety Information ............................................................................................... 5

1.3 Safety Instructions for Operator .................................................................................................................................. 5

1.4 Improper Use of the Equipment ................................................................................................................................. 6

1.5 Unauthorized Modification and Use of Spare Parts ............................................................................................. 6

2 Components and Features....................................................................................................................... 7

2.1 Application ......................................................................................................................................................................... 7

2.2 Components and Features ........................................................................................................................................... 7

3 Dimensions and Technical Specifications .............................................................................................. 9

3.1 Rating Plate (Module-Line Griddle & Braising Pan) .............................................................................................. 9

3.2 Nomenclature and Models ........................................................................................................................................... 9

3.3 Dimensions ........................................................................................................................................................................ 9

3.4 Electrical Specifications ............................................................................................................................................... 10

3.5 Operating Conditions ................................................................................................................................................... 10

3.6 Compliances .................................................................................................................................................................... 10

4 Installation .............................................................................................................................................. 11

4.1 Important Safety & Electrical Requirements ......................................................................................................... 11

4.2 Installation Overview and Electrical Compartment ........................................................................................... 11

4.2.1 Installation Overview ................................................................................................................................ 11

4.2.2 Installation Clearance ................................................................................................................................ 13

4.3 Location............................................................................................................................................................................. 13

4.4 Ventilation ........................................................................................................................................................................ 13

4.5 Grease Chute and Grease Collector ......................................................................................................................... 14

4.6 Dimensions and Installation–Generator ................................................................................................................ 15

4.7 Dimensions and Installation–Operation Unit ....................................................................................................... 15

4.7.1 Dimensions of Operation Unit, RTCSmp Module-Line Dual Griddle and Braising Pan ....... 15

4.7.2 Template and Installation Steps ............................................................................................................ 16

4.8 Dimensions and Installation–Griddle Plate and Braising Pan ......................................................................... 16

4.8.1 Support Structure Design and Installation ........................................................................................ 16

4.8.1.1 Methods of Installation ..........................................................................................................................16

4.8.1.2 Designing a Mounting Frame (Module-Line Griddle and Braising Pan) ..............................17

4.8.1.3 Critical dimensions...................................................................................................................................17

4.8.1.4 Custom-Designed Mounting Frame Example ...............................................................................18

4.8.2 Dimensions ................................................................................................................................................... 19

4.8.2.1 Dimensions of RTCSmp Module-Line Griddle Plate ....................................................................19

4.8.2.2 Dimensions of RTCSmp Module-Line Braising Pans ....................................................................19

4.8.3 Drop-In Mounting Instructions for Module-Line Griddle Plate/Braising Pan ......................... 20

Part # 4532414 Rev 3 (9/26/14) 3

Table of Contents RTCSmp Built-In Module-Line Griddle & Braising Pan

 Flush Mounting Instructions for Griddle Plate ................................................................................. 21

4.8.4

4.8.5 Flush Mounting Instructions for Braising Pan .................................................................................. 23

4.9 Electrical Installation .................................................................................................................................................... 24

5 Function Test .......................................................................................................................................... 26

6 Operating Instructions .......................................................................................................................... 27

6.1 Grease Collector ............................................................................................................................................................. 27

6.2 Temperature Control and Display ........................................................................................................................... 27

6.3 Drain Plug for Braising Pan ......................................................................................................................................... 28

6.4 Considerations ............................................................................................................................................................... 28

6.5 When Unit Is Not In Use ............................................................................................................................................... 28

7 Cleaning .................................................................................................................................................. 29

8 Maintenance ........................................................................................................................................... 30

9 Important Rules ...................................................................................................................................... 30

10 Troubleshooting .................................................................................................................................... 31

10.1Common causes for induction unit failure ........................................................................................................... 31

10.2Problems and Possible Causes .................................................................................................................................. 32

10.3Troubleshooting with Error Codes (for Service Technicians) ......................................................................... 33

4 Part # 4532414 Rev 3 (9/26/14)

Safety Requirements RTCSmp Built-In Module-Line Griddle & Braising Pan

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1 Safety Requirements

WARNING This product contains chemicals known to the State of California to cause cancer.

Installation and servicing of this product could expose you to airborne particles of glass
wool / ceramic fibers. Inhalation of airborne particles of glass wool / ceramic fibers is
known to the State of California to cause cancer.

IMPORTANT Warning labels mounted directly on the induction unit must be observed at all times and

kept in a fully legible condition.

IMPORTANT To ensure your working environment is safe, you must follow all of the safety instructions

contained in this manual, the existing national regulations for accident prevention with
electrical systems, as well as any relevant company-specific safety instructions.

he induction unit should only be used if and only if the
installation of the electrical system is fitted by an approved
installation contractor in accordance with specific national and
local regulations.

1.1 Important Electrical & Installation Requirements

This appliance component requires additional features and components to comply with appliance and electrical
standards. It is the responsibility of the customer and installer to interpret and comply with all applicable safety
and electrical standards. Refer to details in section 4 Installation.

1.2 Risk Involved By Disregarding Safety Information

Disregarding the safety instructions may cause harm to people, the surroundings, and the induction unit. Garland
is not responsible for any damages or personal injury caused by failure to observe the safety requirements. Risks
involved when disregarding safety precautions may include:

 Death or injury caused by electric shock.
 Injury due to burns from contacting overheated cooking surface, housing, or oil and grease.

1.3 Safety Instructions for Operator

Please follow the following rules to avoid personal injuries and property damages:

 Ensure the grease collector is placed correctly in place before operating the unit.
 The griddle plate and its housing are hot when the unit is in use. To avoid burn injuries, do not touch them

when using the induction unit.

 A dirty air filter blocks the fresh air inlet. The Air Inlet Filter should be cleaned at least once a week (dish-

washer safe) or as often as necessary. Wipe the filter dry before putting it back into the unit.

 Ensure no liquid can enter into the induction unit. Do not let water or food overflow the cooking area. Do not

use hoses to clean or power wash the induction unit or its vicinity.

 Persons with a cardiac pacemaker should consult their doctor whether they are safe near an induction unit.

Part # 4532414 Rev 3 (9/26/14) Page 5

Safety Requirements RTCSmp Built-In Module-Line Griddle & Braising Pan

 The induction unit has an internal air-cooling system. Do not block the air inlet and outlet slots with objects

such as containers. Any obstruction to air flow could cause the unit to overheat and to switch off.

 The induction unit must only be used for cooking. Do no put any object other than food on the cooking

surface.

o Never heat cookware on the griddle plate / braising pan as this could damage the unit.
o Do not leave any object such as paper, cardboard, or cloth on the griddle plate / braising pan as this

poses a risk of fire.

1.4 Improper Use of the Equipment

The reliability of the induction unit can only be guaranteed when it is used properly. The induction unit must
always be operated within the limits provided in the technical specifications. Please refer to section 9 Important
Rules of using induction equipment.

1.5 Unauthorized Modification and Use of Spare Parts

Please contact Garland if you intend to make any changes on the induction unit. For safety reasons, always use
genuine parts and accessories approved by Garland. Any unauthorized modification as well as any installation of
unapproved components will void all warranty.

6 Part # 4532414 Rev 3 (9/26/14)

Components and Features RTCSmp Built-In Module-Line Griddle & Braising Pan

2 Components and Features

2.1

Application

The unique RTCSmp Module-Line Griddle and Braising Pan units are specially engineered for cooking a large
variety of food throughout the day. These RTCSmp module griddles and braising pans offer numerous great
features including fast heat up time, uniform heat distribution, and precise temperature monitoring across the
entire cooking surface. The deep pan construction of the braising pans also allow for large scale production with
or without liquids. To guarantee the reliability and performance of the induction unit, please observe all safety,
installation, and operation requirements mentioned in this manual.

2.2

Components and Features

Built with a robust construction, the RTCSmp Induction Module-Line Griddle or
Braising Pan is modular and powerful with the revolutionary RTCSmp­Technology (Realtime Temperature Control System with Multi-Point sensing).
The RTCSmp Technology monitors the energy supply, the state of the induction
coil, power board, CPU, and the cooking zone in realtime. RTCSmp also limits the
energy supply during peak load and its special control eliminates interference
noises.

The module-line models include a number of components which allow for
optimal flexibility in designing an efficient kitchen. The unique features of each
component are outlined below. See also chapter 3 Dimensions and Technical
Specifications.

IMPORTANT: GREASE DRAWER / BUCKET

A suitable grease drawer or bucket must be custom built for the RTCSmp Induction Module-Line Griddle or
Braising Pan. Refer to section 4.5 Grease Chute and Grease Collector.

CAUTION

Induction Generator

(Griddle / Braising Pan):

A suitable grease-collecting means must be in
place before operating appliance.

Engineered specifically for modular kitchen designs. | All connections such as
the mains cable, operation cable, CAN/BUS cable, and sensor cable can be
connected externally through plug connections. | Closed aluminum housing
with an integrated cooling fan to keep electronics cool. | Integrated air guiding
system to direct exhaust air out of the housing.

Types:
(1x) IN/MO/GR 7000 or IN/MO/GR 10000

Part # 4532414 Rev 3 (9/26/14) Page 7

Components and Features RTCSmp Built-In Module-Line Griddle & Braising Pan

Operation Unit
(Griddle / Braising Pan):

Griddle Plate
(MODUGR Model):

The operation unit is to be mounted separately from the generator and the
griddle/braising pan. | The unit is connected to the generator via a RJ-45 cable. |
The control regulates the temperature in an increment of 5

o

450

F / 35 - 230oC. | Adjust the temperature setting simply by turning the knob. |

o

F(1oC), from 95 -

The set and current temperatures are shown via the digital display. The digital
displays show temperatures in either Fahrenheit or Celsius (specified when
ordered). | IR interface with diagnostic system for service.

Types:
(1x) IN/MO/GR

o

F or IN/MO/GR oC

Included:

(2x) plastic knobs, (1x) dual-panel overlay

Compact and low profile. | Durable griddle plate surface with a polished HPCR­INOX coating, which is resistant to abrasion, chemical, corrosion, and heat. |
Curvatures and smooth surface enable optimum cleaning. | Integrated grease
chute allows for easy draining of grease and cleaning. | Energy transfer is carried
out by the coils located beneath the griddle plate. | Twelve (12) sensors are
incorporated for accurate temperature control. | Integrated cooling fan and air
guiding system to direct exhaust air out of the housing. | Included a mounting
frame for flush-mounting application. The mounting frame package includes a
leveling plate and a high temperature silicone sealing gasket.

Braising Pan
(MODUKB Model):

Cable Kit
(Griddle / Braising Pan):

Griddle Plate Accessories Included:
(1x) Scrubbing Pad, (1x) Griddle Spatula, (1x) Griddle Plate Splash Guard, (2x)
Dishwasher-safe Air Intake Filter

Options of three (3) different pan depths and capacities. | Durable surface with a
polished HPCR-INOX coating, which is resistant to abrasion, chemical, corrosion,
and heat. | Curvatures and smooth surface enable optimum cleaning. |
Integrated drain spout allows for easy collection of products or waste. | Energy
transfer is carried out by the coils located beneath the braising pan. | Twelve (12)
sensors are incorporated for accurate temperature control. | Integrated cooling
fan and air guiding system to direct exhaust air out of the housing.

Braising Pan Accessories Included:
(1x) Scrubbing Pad, (1x) Griddle Spatula, (1x) Drain Plug, (2x) Dishwasher-safe Air
Intake Filter

Drain Plug Sizes: (i) 80mm/3.15” plug for 65mm/2.5” deep braising pan; (ii)
115mm/4.53” plug for 100mm/4” deep braising pan; (iii) 165mm/6.5” for
150mm/6” deep braising pan.

One (1) 2.5-meter cable kit for 208V or 400V, is included. Kit includes a RJ-45
cable, coil cable(s), sensor cable(s), and a cable for the fan .

Options:
4-meter Cable Kit (208V); 4-meter Cable Kit (400V); 6-meter Cable Kit (208V); 6­meter Cable Kit (400V)

8 Part # 4532414 Rev 3 (9/26/14)

Dimensions and Technical Specifications RTCSmp Built-In Module-Line Griddle & Braising Pan

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3 Dimensions and Technical Specifications

3.1 Rating Plate (Module-Line Griddle & Braising Pan)

he rating plate contains important information such as model number,
serial number, and electrical specifications. The rating plate is affixed to
the side of the induction generator, next to the mains connection.

3.2 Nomenclature and Models

Series Style Function Power

(Watt)

MO =

module-line

DU =
dual

GR =
Griddle

KB =
Braising
Pan

7000
10000
7000
10000

Depth of
Braising Pan

65 mm
100 mm
150 mm

Models

MO DU GR 7000
MO DU GR 10000
MO DU KB 7000 65
MO DU KB 7000 100
MO DU KB 7000 150
MO DU KB 10000 65
MO DU KB 10000 100
MO DU KB 10000 150

3.3 Dimensions

For technical drawings and dimensions of the operation unit and mounting frame, see section 4 Installation.

Component Model Dimensions, inch (mm)

Generator

Griddle Plate

Braising Pan

MO DU GR
MO DU KB

MO DU GR

MO DU KB 7000 65
MO DU KB 10000 65

MO DU KB 7000 100
MO DU KB 10000 100

MO DU KB 7000 150
MO DU KB 10000 150

23.62” x14.17” x2.58” (600 x 360 x 65.5mm)

Griddle Plate Dimensions, inch (mm)

Overall: 25.83 x 24.21 x 5.67 (656 x615 x144)
Cooking Surface Area: 24.33 x 22.72 (618 x 577)

Braising Pan Dimensions
inch (mm)

Overall:

25.83 x24.21 x11.02 (656 x615 x280)
Cooking Surface Area:

24.33 x22.72 (618 x577)
Overall:

25.83 x24.21 x11.02 (656 x615 x280)
Cooking Surface Area:

24.33 x22.72 (618 x577)
Overall:

25.83 x24.21 x11.02 (656 x615 x280)
Cooking Surface Area:

24.33 x22.72 (618 x577)

Depth of Pan
inch (mm)

2.5 (65) 5 (19)

4 (100) 8.5 (32)

6 (150) 13 (49)

Pan Capacity
Gal (Litres)

Part # 4532414 Rev 3 (9/26/14) Page 9

Dimensions and Technical Specifications RTCSmp Built-In Module-Line Griddle & Braising Pan

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3.4 Electrical Specifications

Model Voltage Power Conductor Size #Cook Zones

60Hz 7000W (2x3500 W)/ 22A AWG 10

2

60Hz 10000W (2x5000 W)/ 30A AWG 8

2

60Hz 7000W (2x3500 W)/ 22A AWG 10

2

60Hz 10000W (2x5000 W)/ 30A AWG 8

2

MO DU GR 7000

MO DU GR 10000

MO DU KB 7000

MO DU KB 10000

208 V AC / 3Ph
400 V AC / 3Ph/ 50Hz 7000W (2x3500 W)/ 11A 1.5mm2
440 V AC / 3Ph/ 50Hz 7000W (2x3500 W)/ 10A 1.5mm2
208 V AC / 3Ph
400 V AC / 3Ph/ 50Hz 10000W (2x5000 W)/ 16A 2.5mm2
440 V AC / 3Ph/ 50Hz 10000W (2x5000 W)/ 15A 2.5mm2
208 V AC / 3Ph
400 V AC / 3Ph/ 50Hz 7000W (2x3500 W)/ 11A 1.5mm2
440 V AC / 3Ph/ 50Hz 7000W (2x3500 W)/ 10A 1.5mm2
208 V AC / 3Ph
400 V AC / 3Ph/ 50Hz 10000W (2x5000 W)/ 16A 2.5mm2
440 V AC / 3Ph/ 50Hz 10000W (2x5000 W)/ 15A 2.5mm2

3.5 Operating Conditions

Max. Tolerance of Nominal Supply Voltage +6 /-10 %
Network Impedance (Zmax.) 0.25Ω
Supply frequency 50/60 Hz
Amperage Nominal Value: 400V, 3Ph 10A for the 7kW built-in generator (4x 1.5mm2)

Amperage Nominal Value: 208V, 3Ph 20A for the 7kW integrated generator (4x AWG 10)

Ingress Protection class
Maximum Ambient Temperature In Storage > -4°F to +158°F (-20°C to +70°C)

Maximum Relative Air Humidity In Storage > 10% to 90%

Set Temperature Range 95 - 450oF (35 - 230oC)

emperature Regulator Potentiometer 10 kOhm

Clearance from materials Min. 1.57”(40mm) for air intake and exhaust openings

Induction Generator: Maximum fan air flow: 70.63 cfm (120 m3per hour). Minimal opening of 10.08 sq. in. (6500

2

mm

) is required around the fan.

3.6 Compliances

15A for the 10kW built-in generator (4x 2.5mm

29A for the 10kW integrated generator (4x AWG 8)

IPX0 (Protection by customer is required.)

In Operation >+ 41°F to +104°F (+5°C to +40°C)

In Operation > 30% to 90%

Min. 0.39”(10mm) for side clearance

 North American models:

ETL recognized* in compliance with UL 197, CSA C22.2 No.109, NSF-4.
Complies with FCC part 18, ICES-001

 CE models comply with the latest European Norms:

EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

*see section 4.1 Important Safety & Electrical Requirements

2

)

10 Part # 4532414 Rev 3 (9/26/14)

Installation RTCSmp Built-In Module-Line Griddle & Braising Pan

4 Installation

4.1 Important Safety & Electrical Requirements

 This appliance component requires additional features and components to comply with appliance and

electrical standards. It is the responsibility of the customer and installer to interpret and comply with all
applicable safety and electrical standards.

o This product requires the addition of:

 A suitable non-flammable electrical enclosure; a means to conceal and protect

components and wiring.

 Grounding and bonding to the enclosure.
 Markings to show appliance ratings and end manufacturer information.
 Investigation by local electrical authority. Warning and caution labels and other

markings required by electrical and safety standards could be provided by local
authority.

o Depending on the application and configuration of this product, consider the addition of:

 Field supply connection terminals (terminal block).
 Branch circuit protection (breakers).
 Fans, ventilation or cooling systems and controls.

 The installation, including electrical installation, must be carried out by registered installation contractors

only. The contractors are responsible for interpreting all instructions correctly and performing the
installation in compliance with national and local regulations. The warning signs and rating plates on the
cooking equipment must strictly be followed.

 Read ALL SECTIONS carefully, comply with all requirements listed and ensure all inspection is done by

qualified personnel.

 Refer to the technical data given in section 3 Dimensions and Technical Specifications.
 Induction equipment that is not installed correctly will have warranty voided. See Warranty, p.2.

4.2 Installation Overview and Electrical Compartment

4.2.1 Installation Overview

Operators and kitchen staff must have safe access to the custom built grease pan or bucket installed under the
griddle or braising pan. The induction equipment and wiring must be installed in electrical compartment(s) inside
the cabinet (Figure B). The illustration below shows a simplified representation of an installation.

IMPORTANT To ensure reliability of the induction unit, the cabinet/compartments must have sufficient

ventilation for the exhaust. Buildup of hot exhaust air will cause the unit to reduce power or to
switch-off. See section 3.5 Operating Conditions.

Part # 4532414 Rev 3 (9/26/14) Page 11