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Garland
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MCO-GD-10CE
Installation Manual
50 pgs1.03 Mb0
Parts List
26 pgs655.03 Kb0

Garland MCO-GD-10CE Parts List

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Page 1
Toll Free Phone, (US & Canada): (800) 427-6668
MCO GS/GD CE MODELS
FROM SERIAL # 0805100249396 (May/29/2008) ... TO PRESENT
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
Page 2
Page 3
)
MODEL: MCO-GS/GD-10-CE
Page 3
FROM S/N 0805100249396 (May 29, 2008) … TO PRESENT
DESCRIPTION PAGE
MASTER IM200 MECHANICAL CONTROL PANEL (Solid State Controller with Electro Mechanical Timer NOTE: 200 SERIES CONTROL NOT "CE" APPROVED.
IM 450 & IM455 DIGITAL CONTROL PANELS 6
BURNER PACKAGE MCO-GS/GD 8
CONTROL OPTION 10
DOOR COMPONENTS 12
OVEN COMPONENTS 16
EXTERIOR COMPONENTS 18
AVAILABLE KITS & WIRING DIAGRAMS 20
WIRRING HARNESSES 22
REVISION HISTORY 24
4
Page 4
IM200 MANUAL CONTROL PANEL
Page 4
MODEL: MCO-GS/GD-10-CE
Note:
200 Series Control Not CE Appoved.
1
2
32
M
A
N
3
U
V
A
L
A
L
G
V
A
E
S
T
B
H
E
I
H
S
I
N
P
D
A
N
E
L
31
30
4
6
10
5
7
8
P
O
W
E
R
H
I
C
O
O
K
O
L
FF
O
W
C
O
O
D
L
O
W
N
TI
M
E
R
15
16
17
9
11
TE
M
P
T
h
e
M
A
S
T
E
R
21
33
11
Control Options
Page 5
#
0
0
V
GARLAND PARTS IDENTIFICATION
Page 5
IM200 Mechanical Control Panel - MCO-GS/GD-10-CE Model
Note: IM200 Series Control Not "CE" Approved
ITEM PART
1918501 Cover - Upper Control Panel, SS 1
1 2 3 4 5 6 7 8
9
10 11 1765802
15 1 16
17 18* 19* 20*
21 22* 23* 24* 25*
30
31
32
GF297 Slotted Thumb Screw 10-24 1/2" 1 1789605 Overlay Top Control Panel Gas 1 1946690 Control Panel Mechanical 1 1908526 Overlay - Model 200 Manual Control 1 1955402 Rocker Switch 2 Pos Hi/Low (On-On) 1
1955401 Rocker Switch 3 Position On/Off/On 1C
1955403 Momentary Rocker Switch 1 1936101 Indicator Lamp Green 120V 1936102 Indicator Lamp Green 250V 1936103 Indicator Lamp Amber 28V 1936104 Indicator Lamp Amber 250V
Fluted Knob W/2 Set Screws - S431941 1956001 Timer 1Hr. 115V 50/60Hz w/Alarm C 1956002 Electro-Mechanical 1Hr. Timer 240V 50/60Hz C
1955501 PCB Solid State Controller 150-50 1955601 Potentiometer 1C
1955701 Standoff 2 1955801 Nylon Washer 2 8001502 Nut W/L'Washer 6-32 Kep 2 1949599 Wire Harness - W/H-115V 60HZ Gas 1 1949511 Wiring Diagram - 115V 60Hz Gas - Mech 1 1949576 Wire Harness - Mechanical Control Panel 1 1949579 Wire Harness - Lights 1 1936095 Wire Harness - Ignition Module (IPI/DSI) 1 1269899 Transformer - Class 2 - 120V to 24V (w/Insulated Slipon Terminal) 1 C 1636000 Tranformer - Primary 208/240V - Secondary 24V 1 C 4519862 Bracket Wireway Hi Limit 1
1955101
Switch - Thermal Disc, Cooling 1C
DESCRIPTION
QTY
Critical
1 1 1 1 2
1C
33 1C
34
35 36* 1918001 37* 1918002 38* 4519264 39* 4519265
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
167110
1906003 Cable Assembly - Probe Extension 1 1906002 Probe - RTD, Flange Mount 1 C
Polar Fan 115
Note: For Fan Installation Refer to Service Bulletin B-97-2009-S
Air Duct - Standard 1 Air Duct - Deep 1 Cover, Air Duct - Standard 1 Cover, Air Duct - Deep 1
Page 6
11
Page 6
IM450, IM455 DIGITALCONTROL PANEL
MODEL: MCO-GS/GD-10-CE
10
12
13
7
6
9
8
3
14
M
A
N
U
V
A
A
L
L
2
V
G
A
E
S
T
B
H
E
I
H
S
I
N
P
D
A
N
E
L
1
5
19
16
ON OFF
LIGHT
SETBACK
LOW
HIGH
COOL DOWN
PULSE
TIME
TEMP
START CANCEL
SET ACTUAL
TEMP
MASTER
450
4
25
20
31
29
Control Options
Page 7
GARLAND PARTS IDENTIFICATION
Page 7
IM450, IM455 Digital Control Panels - MCO-GS/GD-10-CE Model
ITEM PART # DESCRIPTION
1 1918501 2 1789605 3
4 5 1720502
6 1917097 7 8 1917103
9 1767901 10 1916801 11 12 4519862 13 1906003 14 1906002
15* 1916301
16 19 20
25 1906004 26
27* 1946701
29
GF297 Slotted Thumb Screw 10-24 1/2" 1 1952898 1952897
1916903
1955101
4524665 Ignition Control, MCO-CE Pactrol Type P25 1905703 1905704 1911601
4524665 Ignition Control, MCO-CE Pactrol Type P25
1671101 Cooling Fan 208 / 240 V. 1C
Cover - Upper Control Panel, SS Overlay Top Control Panel Gas
Replacement Panel - 450 Replacement Panel - 455 Fluted Knob Relay Board Assy - CE
Relay Board PCB Assy - CE
Transformer - 230V CE Teflon Spacers Relay Board Assy Bracket Switch - Thermal Disc, Cooling C Bracket Wireway Hi Limit Probe Interconnect Harness (use only w/1906002) Flange Mount Oven Probe (Use only w/1906003) Cover - Probe Connector
450 Digital Control w/Cook-N-Hold 455 Digital Control w/Core Probe Potentiometer - Encoder
Core Probe (Meat Probe)
Core Probe Bracket
Note: For Fan Installation Refer to Service Bulletin B-97-2009-S
QTY
1 1
1 1 1 1 1 1 4 1
1 1 1 1 1 1 1 1 1 1 1
Critical
C C
C C
C C C C
C
30* 1911301
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Relay Bracket Slide
3
Page 8
BURNER PACKAGE
Page 8
MODEL: MCO-GS/GD-10-CE
30
7
5
10
15
16
17
18
19
20
22
23
6
2
3
11
24
4
1
Control Options
Page 9
GARLAND PARTS IDENTIFICATION
Page 9
Burner Package MCO-GS/GD
ITEM PART # DESCRIPTION
1095499 Straight Connector Assembly - 3/8 x 7/16 CC (includes nut & ferrule) 2
1 2 G02352-1 Elbow 3/8 Npt to 7/16cc 69-7C
1916101 Manifold Pipe 1
3
4525010 Burner Pack, DSI MCO 60K Natural Gas Converted CE
4
4521464
4521466-05 Orifice, DSI MCO 80K Natural #51 4
5
4521466-01
6
4523414
7
4523415
8 1636000
1252601 Term Fastron .110 - 16-14Ga Blue 1
10 11 15
16 17
18 19 20 22
23 24
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
02251-1 Pressure Test Spigot 1 1004849 Bell Reducer - 3/4 to 1/2 NPT 1 1916199 Tailpipe - Std 1 1916198 Tailpipe - Deep 1 1026903 Union - 1/2" NPT 1 1004640 Close Nipple - 1/2" NPT x 1" Long 1 1026733 90 Degree Street Elbow, 1/2" NPT 1 1918903 Bracket - Gas Valve Mount 1
2579700 Multi-Funtion Gas Valve 1C 2579701 Plug With Cord 1C
2579702 Gasket & Screw 1 1949204
Burner Pack, DSI MCO 60K Propane Converted 1
Orifice, DSI MCO 60K Propane #56 4
Ignitor - DSI Burner Pack 1C Flame Sensor – DSI Burner Pack 1C
Transformer - 24V / 240V
Tubing - Valve to Manifold - CE 1
QTY
1
1
Critical
Page 10
10
Page 10
CONTROL OPTION
MODEL: MCO-GS/GD-10-CE
15
16
17
9
7
8
1
3
5
2
4
18
6
Control Options
Page 11
e
y
y
g
5
y
V
S
GARLAND PARTS IDENTIFICATION
Page 11
CONTROL OPTION SECTION MCO-GS/GD-10 MU, EU MODELS-CE UNITS
ITEM PART # DESCRIPTION QTY Critical
1 1933406 Bracket Ignition Control 1 2 1960401 Switch - Air Pressur 3 1636000 Transformer - Primar 4 4524665 I
nition Control MCO-CE Pactrol Type P2
240V/24V Secondar
5 2475600 Relay Socket 2 6 2475501 Rela
240
7 250SILTUB 1/4" Silicone Tubing (sold by foot) 1 8 1029801 Cable Tie - 4" 2 9 1949401 Fitting - Hose Barb 1/4npt x 1/4 1
10
1919399 Vent Assembly - Std Depth 1
1919398 Vent Assembly - Deep 1 15 4848501 Air Switch Supply Tube - 7/16" Steel 1 16 8000325 Washer Flat 21/32 x 1-3/8" 1 17 G01243-1 Straight Connector 7/16" cc w/external 1/4 Npt 1 18 1925003 Bracket - CE Components 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PART
1C 1C 1C
2C
Page 12
DOOR COMPONENTS
Page 12
MODEL: MCO-GS/GD-10-CE
Complete Door Assembly Part Number Available on Page 12.
Right Door
Chain
2
Assembly
13
10
3
6
Left Door Assembly
14
5
1
4
2
9
19
18
14
16
12
20
17
Door
Switch
Section
26
28
27
29
11
25
Left Door
30
33
31
34
32
45
21
Right Door
34
33
48
30
47
46
49
Door Assembly
Page 13
2
g
g
l
2
l
3
P
y
4
3
y
GARLAND PARTS IDENTIFICATION
Page 13
Door Assemblies
ITEM PART # DESCRIPTION
1
192471
2
1924601 Seal - Door, Left & Ri
3
1924711 Seal - Door Top
4
1924411 Center - Ri
5
192441
6
800312
1925013 Bracket - Door Stop L/H
7 1
4519740 Bracket - Door Stop R/H
9
4520166 2
Seal - Door, Bottom
ht
ht Door Sea Center - Left Door Sea Mscr - TH - Phil 10-24 x 5/8" Stl 2
Door Chain Assembl Include items 10, 11, 12, 13, 1
QTY
1 2 1 1 1 6
Critical
C
10** 1014201 Connecting Door Rod - Short (Not sold separately) 2 11** 1014200 Connecting Door Rod - Long (Not sold separately) 2
12 1015000 Turnbuckle 1/4-20 w/4" Take Up 2 13 1021100 Roller Chain #40 2 14 1021299 Connecting Link #40 4
1804727 Harness - Door Micro Switch 1 1949575 1
16
1949574 1C
185560
17
4519715
Wire Harness - Door Switches - Mechanical Units IM 200 Only Door Switch Wire Harness for Arby's Electric Arbys Only
High Temp Micro Switch Micro Switch Hi Temp - Hi Current 200 Series Control Onl
2C 2C
18 1925101 Cam - Door Switch 1 19 1925001 Bracket Door Switch Right 1 20 8003802 Set Screw 10x24x3/8" 2
21 8001203 Nut Hex Stl 8-32 2 22* 8001502 Nut w/Washer 6-32 ksp 2 23* 8003208 MSCR-PH-6 32x32 ST 2P 2
LEFT DOOR COMPONENTS
25 1924396 Door Handle - Black 1
26 1924195 Tube Door 1
27 1924206 Plate - Door Handle 2
1924001 Panel - Left Door Solid 1924002 Panel - Left Door Window
28 1
1924007 Panel - Left Door Solid (Prison) 1924011 Panel - Left Door Window (Prison) 1915914 Insulation - Left Door, W/Window
29 11
1915915 Insulation - Left Door, Solid
30
1010999 Oven Door Window (3/16" Glass)
4520373
31
32
33
1923997
1923996 4520301
Weld Assembly Frame Left Door Extended Bearing Plate 1 Panel - Left Door Liner Window Used in Prison Door Assembly Also Panel - Left Door Liner Solid Used in Prison Door Assembly Also B/A Plate - Door Bushing Extended 2
1 per
door
11
34 1923201 Spacer - Door Hinge 2
RIGHT DOOR COMPONENTS
45 3077100
7-5/8" GARLAND Nameplate Mounted on the R/H Door
1924003 Panel - Right Door Solid
46
1924008 Panel - Right Door Solid (Prison) 1924004 Panel - Right Door Window
* NOT ILLUSTRATED ** REFERENCE PART NUMBER ONLY
RECOMMENDED STOCK PARTS
Page 14
GARLAND PARTS IDENTIFICATION
(
)
Page 14
Door Assemblies
ITEM PART # DESCRIPTION QTY Critical
1915916 Insulation Right Door, W/Window
47 1
1915917 Insulation - Right Door, Solid
48 4520374 Weld Assembly Frame Right Door Extended Bearing Plate 1
1923998
49
1923999 Panel - Right Door Liner Window 52* 1925099 Bracket W/A - Door Hasp (Prison) 53* 1925009 Plate - Door Hasp Back (Prison) 54* 8003603 Carriage Bolt 3/8-16 X 3/4 3 55* 1019800 Self Threading Pal Nut 56* 8001210 Nut Hex 3/8-16 Stl 2P 3 57* 8000308 Washer - Flat 3/8x3/4 Stl 2P 3
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Panel - Right Door Liner Solid Used in Prison Door Assembly Also
GARLAND PARTS IDENTIFICATION
Complete Door Assemblies
Model
MCO-GS-10
Dependent
Doors
(Ext. Bearing Plate)
(Also Used for Olive
Garden Models)
Model
MCO-GS-10
Dependent
Doors
Ext. Bearing Plate
Door Assembly
Left
W/Window
4520311 4520313 4520312 4520314
Prison Door
Left w/Window
4520317 4520315 NA 4520316
Door Assembly
Left
Door Solid
Prison Door
Left Door Solid
Door Assembly
Right W/Window
Prison Door
Right w/Window
Door Assembly
Door Solid
Prison Door
Right Door
Right
Page 15
Page 15
Notes
Page 16
OVEN COMPONENTS
Page 16
MODEL: MCO-GS/GD-10-CE
30
26
25
21
34
31
32
33
35
20
36
24
1
2
4
3
15
10
11
16
12
13
14
22
5
7
6
5
Door Assembly
Page 17
GARLAND PARTS IDENTIFICATION
Page 17
Oven Components
ITEM PART # DESCRIPTION
1 2 3 4
5
6
7 10 11 12 13 14 1921801 Cover - Light Box 1 15
16 20
21 22 23
24
25 26
30 G02952-01P 31 1916401 32 1915921 33 1916402 34 1916499 35 1686712 36
37*
1925201 Channel - Upper Hinge 1925202 Channel - Lower Hinge 1 1915401 Cover, Burner Box Front 1 4519724 Cover Lower Front Trial 1 1922001 Oven Rack Guide - 10 Pos, Standard 2 1922002 Oven Rack Guide - 10 Pos, Deep 2 1922101 Oven Rack Guide - 13 Pos, Standard 2 1922102 Oven Rack Guide - 13 Pos, Deep 2 1922211 Oven Rack - Std 6 1922212 Oven Rack - Deep 6 1765212 Rack Clip 8
1623900 Light Bulb 40W 2
1025900 Light Socket Gasket 2 1025800 Lamp Socket - Porcelain 2 1676901 Glass Hi Temp 1
1921902 Light Box 1 1928299 Plate - Light Box Patch - Porcelain 1 1928201 Plate - Light Box Patch - SS 1 1802999 Fan Cover 1 1782599 Fan Cover Duct, Left 1 1782598 Fan Cover Duct, Right 1 8004005 Allen Head Screws - 1/4-20 x 3/8 4 1784302 Oven Vent Cap - 60K BTU 1 1784303 Oven Vent Cap - 80K BTU 1 1785996 Fan Duct Restrictor - 80K BTU 2 1785998 Fan Duct Restrictor - 60K BTU 2
G02904-01P Blower Inlet Cover 1
Blower Wheel Assembly Plated Plate Motor Pocket Front Insulation - Motor Pocket Motor Pocket Back Motor Pocket Assembly Motor 3/4 HP, 208/240V, 2 Speed
CK1003091 Motor Ass'y - 2 Speed - 208/240V 1C
1928204 Element Patch 1
QTY
Critical
1 1 1 1 1 1C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 18
CANOPY
Page 18
9D
EXTERIOR COMPONENTS
MODEL: MCO-GS/GD-10-CE
9A
15 16 21 17
EN
N
V
O
O
TI
EC
V
N
P
O
C
TO
EN
N
V
O
O
TI
EC
V
M
N
O
TO
C
T
O
B
18
REAR VIEW
9B 9C
24
Rating Plate
Location
19
29
9B
9A
1
7
23
2
6
3
11A
11B
4
5
14
10
27
30
28
13
12
Door Assembly
Page 19
#
GARLAND PARTS IDENTIFICATION
Page 19
Exterior Components
ITEM PART
1 2
3
4
5 6
6A*
7
7A*
9A
9B 9C 9D
10
11A 11B
12
13
14 4524736 1
15
16
17
18
19
21
23
24
27
28
29
30 33*
1917602 Cover - Main Top, SS 1 1920201 Cover - Body Side Left, SS 1 1920202 Cover - Body Side Left, Black 1 1918701 Cover - Body Side Right, SS 1 1918702 Cover - Body Side Right, Black 1 1918801 Cover - Control Panel Right, SS 1 1918802 Cover - Control Panel Right, Black 1 1925999 Cover - Control Panel Right, Prison Pack 1 1925501 Cover - Control Panel Left, SS 1 1925599 Cover - Lockable Control Panel, Prison Pack 1 4519724 Cover - Lower Front Trim, SS 1 8003107 Mscr-Th-Phl 10-24 x 3/4 (for cover lower front) 3 1925301 Cover - Upper Front Trim, SS 1 8002107 Mscr-Th-Phl-B #10 x 1/2 Stl 2P (for upper trim front) 3 1919999 Vent Assembly - Outer Std/Deep 1 1919399 Vent Assembly - Std 1 1919398 Vent Assembly - Deep 1 1920001 Channel Double Stack 1927199 Leg W/A - Sing Deck, Caster SS 4 1927197 Leg W/A - Sing Deck, Foot SS - 24" 4 1927195 Leg W/A - Dbl Stack, Foot SS 4 1236100 1-1/2" Square Foot Insert - Chrome Plated 4 1949701 Flanged Foot Insert 4 1775102 Caster Insert (Single Deck Only) 4 1926501 Caster - 4" Swivel W/O Brake 3/4NPT 4 1926502 Caster - 4" Swivel With Brake 3/4NPT 4 1926531 Heavy Duty Caster - Double Deck 4 1926532 Heavy Duty Caster - Double Deck w/Brake 4
Kit Casters 3" Swivel W/O Brake (low profile caster)
Note: Kit Includes Two Casters 4524737 1 1029426 3/8 BX Cable 26" Long 1
1028501 BX Connector - Straight 1 1927898 Cover-External Terminal Block (208/240V Units) 1 1928206 Plate - Line Cord Patch 1
1029501 8' Long Power Cord (115V Gas Units) 1C
1193900 Terminal Block - 3 Pole-Hi Voltage 1 1921001 Cover - Main Back, Std SS 1 1921002 Cover - Main Back, Std Black 1 1921003 Cover - Main Back, Deep SS 1 1921004 Cover - Main Back, Deep Black 1 1921098 Cover - Main Back, Std Depth (Prison Pack) 1 1921089 Cover W/A-Back, Std Depth (Prison Pack) 1921097 Cover - Main Back, Deep Gas (Prison Pack) 1 1921088 Cover W/A-Deep Depth Gas (Prison Pack) 1919001 Cooling Fan Guard - 120mm 1 1926902 Panel - Open Base, SS 1 1926702 Rack Guide - Lower, Open Base 2 1926802 Support - Rack Guide, Upper 1 1927001 Clip Lower Rack Guide Support 1 1782001 Instruction Label 1
Kit Casters 3" Swivel With Brake (low profile caster)
Note: Kit Includes Two Casters
DESCRIPTION
QTY
Critical
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 20
GARLAND PARTS IDENTIFICATION
Page 20
Gas Wiring Diagrams
PART # DESCRIPTION
1949503-R02 230V 50Hz, CE Gas Fast Controls (400 Series) 1949511-R07 115V 60HZ Gas, Mechanical Control (200 Series) - Direct Spark Ignition
Gas Conversion Kits
PART # DESCRIPTION
4526640-1 KIT - MCO 60,000 BTU Natural to 60,000 BTU Propane Gas 4526640-2 KIT - MCO 60,000 BTU Propane to 60,000 BTU Natural Gas 4526640-3 KIT - MCO 60,000 BTU Natural to 80,000 BTU Natural Gas 4526640-4 KIT - MCO 80,000 BTU Natural to 60,000 BTU Natural Gas
Stacking, Leg, Caster, Vent and Base Kits
Single Deck Kits
PART # DESCRIPTION
1951213 1951214 1951204 1951205
S/S Open Base & Feet Kit - Full Size MCO S/S Open Base & Casters - Full Size MCO Single Deck S/S Legs & Feet Inserts - Full Size MCO Single Deck S/S Legs and Casters - Full Size MCO
Double Deck Kits
PART # DESCRIPTION
1951209
Kit MCO - Heavy Duty Casters - Full Size MCO 1951210 Kit MCO - LO-Profile Casters - Full Size MCO 1951223 Double Deck Gas W/Inserts S/S Legs - Full Size MCO 1951226 Double Deck Gas W/Casters - Full Size MCO-SGM & SUMG 1951228 Double Deck Gas W/Lo Profile Casters - Full Size MCO
Ventilation Kits
PART # DESCRIPTION
1951217
Direct Connect Venting Kit 1951229 S/S Canopy Diverter for MCO-SGM & SUMG
Page 21
Page 21
Notes
Page 22
GARLAND PARTS IDENTIFICATION
Page 22
Wiring Harnesses
PART # DESCRIPTION
1949579 Wiring Harness - LIGHTS Oven 1905901 Harness (Control to Relay) 1949565 JUMPER - CE Relay Board 1949566 JUMPER ASM - Transformer Leads 1949578 Wiring Harness - FAST Relay Board 1804727 Door Harness - MCO 4524984 Wiring Harness - Main Wiring 230V CE GAS MCO From 3/1/08 4524981 Wiring Harness - GAS Valve / Transformer DSI - CE 1949564 JUMPER - CE Pilot Lamp 4524985 Wiring Harness Transformer / Ignition Module DSI - CE
NOTE: Refer to attached drawing for detailed wiring harness locations
Page 23
(
) *
(
)* (
)*
Page 23
4524981
4524984
2
4524985
1949564
*=JumperWires
1949579
1905901
2
1949565
1949578
2
1949566
1804727
Page 24
GARLAND PARTS IDENTIFICATION
Page 24
Revision History
REV. # PAGE # ITEM # NOTE DATE
New Book - Model: MCO-GS/GD-10-CE April 29/10
Page 25
Page 26
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