Garland MCO-ES-ED-10 Service Manual

MCO ES / ED 10 MODELS
FROM S/N 0004CJ0001 TO Present
Toll Free Phone, (US & Canada): (800) 427-6668
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
FORM # MCO ES-ED-10 (2000 Version) Rev.10
Explanation of Serial Number Identification
Explanation of Model Number
Sample : 9601CJ0001
96 = Year built (first two characters) 93 = 1993 94 = 1994 95 = 1995 96 = 1996 97 = 1997 98 = 1998 99 = 1999 00 = 2000 01 = 2001
01 = Month built (second two characters)
01 = January 02 = February 03 = March 04 = April 05 = May 06 = June 07 = July 08 = August 09 = September 10 = October 11 = November 12 = December
CJ = manufacturers item class for Convection Oven (ALPHA characters)
0001 = sequential number of units built that month. ( running number from 0001 to 9999 )
From Models up to Serial Number 0003CJ9999
Sample:
Position: 1 - M - Master 2 - C - Convection 3 - O - Oven 4 - E - Electric, G - Gas Unit 5 - S - Standard Depth, (D - Deep) 6 - 10 - Single Deck , (20 - Stacked) 7 - M - Mechanical Controls (E - Electronic Controls)
From Serial Number 0004CJ0001
Sample:
Position: 1 - M - Master 2 - C - Convection 3 - O - Oven 4 - E - Electric , G - Gas Unit 5 - S - Standard Depth, (D - Deep) 6 - 10 - Single Deck, (20 - Stacked) 7 - A - Dependent Doors, 300 Series ‘mechanical’ controls
M C O- E S - 10 M 1 2 3 4 5 6 7
M C O- E S - 10 - A 1 2 3 4 5 6 7
Page 2
FORM # MCO ES-ED-10 (2000 Version) Rev.10
MCO ES / ED 10 MODELS
FROM S/N 0004CJ0001 To Present
Contents:
IM200 Manual Control Panel MCO-ES/ED-10 Introduced May 2001
Solid State Controller With Electro Mechanical Timer ................................................................ Page 4
IM300 Solid State Control Panel With Manual Timer MCO-ES/ED-10
Introduced March 1999 ............................................................................................................... Page 6
IM410,IM450,IM455 Digital Control Panels Introduced March 1999
IM470,IM475, Chain Control Panels Introduced April 2000 .......................................................Page 8
Dependent Door Assemblies (For Units Manufactured Up To April 14/05) ............................... Page 12
Dependent Door Assemblies (For Units Manufactured From April 14/05) ............................... Page 16
Oven Components .................................................................................................................... Page 20
Exterior Components ................................................................................................................ Page 22
Revision History ........................................................................................................................ Page 25
Page 3FORM # MCO ES-ED-10 (2000 Version) Rev.10
IM200 MANUAL CONTROL PANEL
MODELS: MCO - ES/ED-10
IM200 Manual Control Panel (Electric)
INTRODUCED MAY 2001
Page 4
FORM # MCO ES-ED-10 (2000 Version) Rev.10
GARLAND PARTS IDENTIFICATION
IM200 Mechanical Control Panel - Introduced May 2001
ITEM PART # DESCRIPTION
QTY
1A 1918501 Cover - Upper Control Panel, SS 1 1B GF297 Slotted Thumb Screw 10-24 1/2” 1
2 1789606 Overlay Top Control Panel 1 3 1946690 Control Panel Mechanical 1 4 1908526 Overlay - Model 200 Manual Control 1 5 1955401 Rocker Power Switch 3 Pos 2 Speed On/Off/On 1 6 1955402 Rocker Power Switch 2 Pos Hi/Low 1 7 1006493 Green Pilot Light 240V 1 8 1765802 Fluted Knob W/2 Set Screws 2
9 1006498 Pilot Light Amber 240V 1 10 1955403 Momentary Rocker Switch 1 11 1906001 Sensor Probe 1 12 1956002 Mechanical 1 HR Timer 240V 50/60 H 1 13
13A 13B* 1955801 Standoff 2 13C* 1955801 Nylon Washer 2 13D* 8001502 Nut W/L ‘Washer 6-32 Kep 2
14 1949589 Wire Harness 1
14A* 1949557 Wire Harness - Mechanical Control Panel 1
14B 1949579 Wire Harness - Lights 1 14C* 1949585 Wire Harness - Electric Elements 1 14D* 1949584 Wire Harness - 460V Transformer 1
15 1918989 Bracket - Fuse Mount 1
16
17
20
21 1193900 Terminal Block - 3 Pole -Hi Voltage 1 22 1028400 Ground Lug 1 23 1918202 Cooling Fan 208V/240V 1 24 1910901 Hi Limit or Thermal Disc Bracket 1
25 26* 1918001 Air Duct – Standard 1 27* 1918002 Air Duct – Deep 1 28* 4519264 Cover, Air Duct – Standard 1 29* 4519265 Cover, Air Duct – Deep 1 30* 1949515 Wiring Diagram 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
1955501 PCB Solid State Controller 150-500 1955601 Potentiometer
1130102 Fuse Holder (All Voltages) 2 1130100 Fuse Holder (460 Volt Only) 2
1130103 Fuse 208/240V – 20 Amps 1130109 Fuse 15 Amp 600 Volt Class CC – 460 Volts Only
9005400
1637002
Mercury contactor Up To Serial # 0106CJ0400 Main Contactor Pole 240V From Serial # 0106CJ0401
1955101 Temp Switch – Thermal Disc, Cooling
MODEL
MCO-ES/ED-10
FROM
DATE
1 1
2 2
1 Jun-01
1 Jun-01
1 24-Feb-05
TO
DATE
Page 5FORM # MCO ES-ED-10 (2000 Version) Rev.10
IM200 MANUAL CONTROL PANEL
MODELS: MCO - ES/ED-10
IM200 Manual Control Panel (Electric)
INTRODUCED MAY 2001
Page 6
FORM # MCO ES-ED-10 (2000 Version) Rev.10
GARLAND PARTS IDENTIFICATION
IM300 Solid State Control Panel With Manual Timer
Models MCO-ES/ED-10 - Introduced March 1999
MODEL
ITEM PART # DESCRIPTION
1A
1B GF297 Slotted Thumb Screw 10-24 1/2” 1
2
3 1928998 Top Control Panel Mounting Bracket (Prison Pack) 1 Apr-00
4
5 1765802 Fluted Knob W/2 Set Screws 2
7 7A 7B 1917102 Transformer 208-240V 1 7C 1767901 Teflon Spacers 4 7D 1916901 Relay Board Assembly Bracket 1
8A
8B 1910901 Hi Limit Or Thermal Disc Bracket 1
10
12 13 14 1285701 Mallory Timer 1 hr 240V 50/60 H 1
15
16 1918989 Bracket - Fuse Mount 1
17
1918501 Cover - Upper Panel, SS Apr-00 1918502 Cover - Upper Control Panel Black (Olive Garden) 1 Apr-00
1789606 Overlay Top Control Panel Electric 1 1908522 Overlay Top Control Electric (Olive Garden) 1
1952893 Panel Assembly - 300L Keypad MCO (W/Light) 1952894 Panel Assembly -300N Keypad MCO (WO/Light)
1917098 Relay Board Assembly 208-240V 1916901 Relay Board
1781302 Hi Limit 1955101 Temp. Switch - Thermal Disc, Cooling
9006800 Sensor Probe 5” W/36” Teflon 1 Nov-00 1906001 Sensor Probe 1 Nov-00
1905701 Digital Control 1911801 Potentiometer
1804728 Main Wire Harness (Electric) Jul-01 1949589 Wire Harness 1949585 Wire Harness - Electric Elements 1949584 Wire Harness - 460V Transformer 1949479 Wire Harness - Lights 1949578 Wire Harness Fast Relay Board
1130102 Fuse Holder (All Voltages) 2 1130100 Fuse Holder (460 Volt Only 2
1130103 Fuse 208/240V - 20 Amps
18
19
20 1193900
21 1028400 Ground Lug 1 22 1926001 Panel - Right Side, Mid 1 Apr-00
23*
25 1918202 Cooling Fan 208V/240V 1 Oct-99
26*
* 1949515 460V Wire Diagram
* NOT ILLUSTRATED
1130109
9005400
1637002
1926101 Panel - Control Area Back 1 Apr-00 Feb-01 1926102 Panel Control Area, Back 1 Feb-01
1918001 Air Duct Standard 1 Oct-99 1918002 Air Duct Deep 1 Oct-99
Fuse 15 Amp 600 Volt Class CC 460 Volts Only
Mercury Contactor Up to Serial # 0106CJ0400 Main Contactor Pole 240V From Serial # 0106CJ0401 Terminal Block - 3 Pole-Hi Voltage For 380/415V 2 For 208/240V 1
RECOMMENDED STOCK PARTS
MCO-ES/ED-10
QTY
1 1
1 1
1 Jul-01
1 1
1 Jul-01
2
2
1 Jun-01
1 Jun-01
FROM
DATE
Jul-01
TO
DATE
Page 7FORM # MCO ES-ED-10 (2000 Version) Rev.10
IM410, IM450, IM455 DIGITAL CONTROL PANELS
INTRODUCED MARCH 1999
IM470, IM47, CHAIN CONTROL PANELS
INTRODUCED APRIL 2000
IM410-450 Digital Control Panel (Electric)
410
Page 8
FORM # MCO ES-ED-10 (2000 Version) Rev.10
GARLAND PARTS IDENTIFICATION
IM410, IM450, IM455 Digital Control Panels - Introduced March 1999
IM470, IM475, Chain Control Panels - Introduced April 2000
MODEL
ITEM PART # DESCRIPTION
1 1918501 Cover - Upper Control Panel, SS 1 Apr-00
2 1789606 Overlay Top Control Panel Electric 1
1952899 Replacement Panel - 410 1 1952898 Replacement Panel - 450 1
4
5 1720502 Fluted Knob 1
7 7A 7B 1917102 Transformer 208-240V 1 7C 1767901 Teflon Spacers 4 7D 1916801 Relay Board Assembly Bracket 1
8A
8B 1910901 Hi Limit Bracket 1
10
1952897 Replacement Panel - 455 1 1952896 Replacement Panel - 470 1 1952895 Replacement Panel - 475 1
1917098 Relay Board Assembly 208-240V 1916901 Relay Board
1781302 Hi Limit 1955101 Temp. Switch - Thermal Disc, Cooling
9006800 Sensor Probe 1 Nov-00 1906001 Sensor Probe 1 Nov-00
1905702 410 Digital Control Panel 1905703 450 Digital Control Panel
12
1905704 455 Digital Control Panel 1905709 470 Chain Control Panel 1905708 475 Chain Control Panel
13 1911601 Encoder 1
14 1906004 Core Probe 1 14A* 1905902 Wire Harness Core Probe 1 14B* 1946701 Core Probe Bracket 1 Apr-00
1804701 Wire Harness - Arby 1 Jun-01 1949586 Wire Harness - Electric Arby 1 Jul-01 1804728 Main Wire Harness (Electric) 1 Jul-01
15
16 1918989 Bracket - Fuse Mount 1
17
18
19
20 1193900
21 1028400 Ground Lug 1
22* 1026001 Panel -Right Side, Mid 1 Apr-00
* NOT ILLUSTRATED
1949589 Wire Harness 1 Jul-01 1949585 Wire Harness - Electric Elements 1949584 Wire Harness - 460V Transformer 1949579 Wire Harness - Lights 1949578 Wire Harness Fast Relay Board
1130102 Fuse Holder (All Voltages) 2 1130100 Fuse Holder (460 Volt Only) 2
1130103 Fuse 208/240V - 20 Amps 1130109 Fuse 15 Amp 600 Volt Class CC
9005400
1637002
Mercury Contactor Up to Serial # 0106CJ0400 Main Contactor Pole 240V From Serial #0106CJ0401 Terminal Block - 3 Pole-Hi Voltage 1 380/415 Volts 2
RECOMMENDED STOCK PARTS
MCO-ES/ED-10
QTY
1 1
1 Jul-01
1 1 1 1 1
2 2
1 Jun-01
1 Jun-01
FROM
DATE
Jul-01
TO
DATE
Page 9FORM # MCO ES-ED-10 (2000 Version) Rev.10
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