GAI-Tronics CB193-001 User Manual

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Pub. 43004-031E

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Model CB193-xxx, CB194-xxx and

CB195-xxx RF Call Boxes

Installation and Operation Manual

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: 610-796-5954

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Pub. 43004-031E

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Model CB193-xxx, CB194-xxx and

CB195-xxx RF Call Boxes

Foreword.........................................................................................................................................4

Scope of Manual......................................................................................................................................4

Nomenclature..........................................................................................................................................4

Ordering Replacement Parts................................................................................................................. 4

Service and Repair.................................................................................................................................. 4

Confidentiality Notice............................................................................................................................. 5

FCC Licensing Information...................................................................................................................5

Computer Software Copyrights ............................................................................................................6

Warranty .................................................................................................................................................6

Safety and General Information ........................................................................................................... 7

Safe Handling of CMOS Integrated Circuit Devices .......................................................................... 9

RF Call Box Model Numbers and Descriptions.................................................................................10

Replacement Parts and Kits ................................................................................................................10

Programming Software and Cable (Required).................................................................................. 11

Specifications ................................................................................................................................12

Introduction...................................................................................................................................14

Functional Description.................................................................................................................16

RF Call Box-to-Radio Operation ........................................................................................................16

Call Box-to-Call Box Operation..........................................................................................................16

RF Call Box-to-Telephone Line Operation........................................................................................16

ANI Reporting.......................................................................................................................................17

Transmit Time Limiting.......................................................................................................................17

Low-Power Sleep .................................................................................................................................. 17

Battery Voltage Monitoring and Reporting....................................................................................... 18

Off-Hook Reporting (Model CB194-xxx Only) .................................................................................18

Field Installed Options/Accessories/Programming.....................................................................19

Model 190-001BB Battery Back-up Kit..............................................................................................19

Model SPK100 Solar Panel Kit ...........................................................................................................19

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: 610-796-5954

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Table of Contents Pub. 43003-031E

Model XB001 External Long-Life Battery Enclosure.......................................................................19

Model GTRFP7784-108 Solar Panel Array and SPK200 Solar Panel Interface Kit .....................20

Model 190-002PS Power Supply Kit...................................................................................................20

PC Programming..................................................................................................................................21

Operation.......................................................................................................................................22

RF Call Box-to-Radio and Call Box-to-Call Box Communication Protocol...................................22

Normal Use.........................................................................................................................................................22

Transmit Channel Busy; Call Completed............................................................................................................23

Transmit Channel Busy; Call Aborted ................................................................................................................23

Transmit Time-Out .............................................................................................................................................24

Minimum Duration Transmission .......................................................................................................................24

RF Call-Box-to-Telephone Communication Protocol.......................................................................25

Normal Use.........................................................................................................................................................25

Transmit Channel Busy; Call Completed............................................................................................................26

Transmit Channel Busy; Call Aborted ................................................................................................................26

PL1877A Does Not Respond to Initialization; Call Aborted..............................................................................27

PL1877A Does Not Respond to Dialed Number; Call Aborted..........................................................................27

Phone Line Connection Not Made - Busy Signal or No Answer ........................................................................28

Transmit Time Out..............................................................................................................................................29

Installation and Mounting............................................................................................................30

Mechanical Receipt Inspection............................................................................................................30

Equipment Required ............................................................................................................................ 30

Programming.......................................................................................................................................................30

Tools ...................................................................................................................................................................30

Cable Installation Safety Considerations ........................................................................................... 30

Antenna..................................................................................................................................................30

Model CB193-xxx Push-Button RF Call Box..................................................................................... 31

Model CB194-xxx Handset RF Call Box............................................................................................ 33

Model CB195-xxx Flush-Mount RF Call Box....................................................................................35

Call Box Instruction Labeling ............................................................................................................. 37

General Set-Up..............................................................................................................................38

Hardware Configuration .....................................................................................................................38

PCBA Adjustments ............................................................................................................................................. 38

Jumper Settings................................................................................................................................................... 39

Fuses ...................................................................................................................................................................39

Connectors ..........................................................................................................................................................40

Handset Connection Table..................................................................................................................................41

Transceiver Programming Instructions (-xx1 and –xx2 Models Only)........................................... 42

Required Equipment ...........................................................................................................................................42

Programming.......................................................................................................................................................42

Set up for CB19x–xx3 Models ............................................................................................................. 43

General................................................................................................................................................................43

Install the KPG-101D Software ..........................................................................................................................44

Copying the Kenwood DAT Files.......................................................................................................................44

Programming the TK-3170 Series Radio ...........................................................................................44

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: 610-796-5954

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Table of Contents Pub. 43003-031E

General Information............................................................................................................................................ 44

Connections (KPG-22 or KPG-22A Programming Cables)................................................................................44

Programming.......................................................................................................................................................44

Optional Features................................................................................................................................................45

Key Assignments.................................................................................................................................................45

Fleetsync (if utilized) ..........................................................................................................................................46

RF Call Box Jumper Settings ..............................................................................................................47

Jumper Settings (CB19x–xx3 Models Only) ......................................................................................................47

Installing the Kenwood TK-3170 Series Radio.................................................................................. 47

Programming and Set Up.............................................................................................................48

Card Suite Software Installation..................................................................................................48

RF Call Box Configuration..........................................................................................................49

RF Call Box PCBA Programming Instructions (All Models) .......................................................... 49

Required Equipment ...........................................................................................................................................49

Programming.......................................................................................................................................................49

Operational Check........................................................................................................................52

Maintenance..................................................................................................................................52

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: 610-796-5954

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Pub. 43004-031E

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Model CB193-xxx, CB194-xxx and

CB195-xxx RF Call Boxes

Foreword

Scope of Manual

This manual offers descriptive data and service information for the Model CB193-xxx, CB194-xxx, and CB-195-xxx RF Call Boxes.

Nomenclature

The model number, located on the product identification label in the interior of the enclosure, specifically identifies GAI-Tronics equipment.

Ordering Replacement Parts

Please include the complete identification number when ordering replacement parts or requesting equipment information. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part and sufficient description of the desired component to identify it. Order parts from:

Customer Service

GAI-Tronics Corporation

400 E. Wyomissing Ave.

Mohnton, PA 19540

US: 800-492-1212

Outside US: 610-777-1374

Service and Repair

Inoperative or malfunctioning equipment should be returned to the factory for repair. Please call

1-800-492-1212 or 610-777-1374 to obtain a Return Authorization number, published repair prices, and

shipping instructions.

OTE: A purchase order or credit card number is required prior to processing non-warranty repairs.

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: 610-796-5954

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Pub.: 43004-031E

Model CB193-xxx, CB194-xxx, and CB195-xxx RF Call Boxes Page

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Confidentiality Notice

This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAI-Tronics. GAI-Tronics retains all intellectual property and other rights in or to the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.

FCC Licensing Information

Your radio operates on General Mobile Radio Service (GMRS) frequencies and is subject to the Rules and Regulations of the Federal Communications Commission (FCC). The FCC requires that all operators using GMRS frequencies obtain a radio license before operating their equipment. To obtain the FCC forms, go to http://wireless.fcc.gov/services/personal/generalmobile/index.html

605 and 159, which include all forms and instructions.

Changes or modifications not approved by GAI-Tronics Corporation may void the user’s authority granted by the FCC to operate this radio and should not be made. To comply with FCC requirements, transmitter adjustments should be made only by or under the supervision of a person certified as technically qualified to perform transmitter maintenance and repairs in the private land mobile and fixed services as certified by an organization representative of the user of those services. Replacement of any transmitter component (crystal, semiconductor, etc.) not authorized by the FCC equipment authorization for this radio could violate FCC rules.

to obtain Forms

OTE: Use of this radio outside the country where it was intended to be distributed is subject to

government regulations and may be prohibited.

Federal Communications Commission (FCC) 1-202-418-0177 1-800-418-FORM 1-800-418-3676 1-888-CALL-FCC

1-888-225-5322

Or: http://www.fcc.gov

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Computer Software Copyrights

This product contains copyrighted computer programs stored in semiconductor memory. These programs are copyrighted by GAI-Tronics Corporation and may not be reproduced in any form without express written permission from GAI-Tronics.

Warranty

GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall comply with the then-current product specifications and product literature, and if applicable, shall be fit for the purpose specified in the agreed-upon quotation or proposal document. If (a) Seller’s goods prove to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above, Buyer may return such goods to GAI-Tronics’ nearest depot repair facility, freight prepaid, at which time they will be repaired or replaced, at Seller’s option, without charge to Buyer. Repair or replacement shall be Buyer’s sole and exclusive remedy, and the warranty period on any repaired or replacement equipment shall be one (1) year from the date the original equipment was shipped. In no event shall GAI-Tronics’ warranty obligations with respect to equipment exceed 100% of the total cost of the equipment supplied hereunder. The applicability of any such third-party warranty will be determined solely by GAI-Tronics.

Services. Any services GAI-Tronics provides hereunder, whether directly or through subcontractors, shall be performed in

accordance with the standard of care with which such services are normally provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will, for a period of one (1) year from the date of completion, re-perform such services at no cost to the Buyer. Re-performance of services shall be Buyer’s sole and exclusive remedy, and in no event shall GAI-Tronics’ warranty obligations with respect to services exceed 100% of the total cost of services provided hereunder.

Limitations/Exclusions. The warranty on any equipment supplied hereunder is subject to Customer’s use in compliance

with applicable FCC regulations and manufacturer specifications. The warranties herein shall not apply to, and GAI-Tronics shall not be responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent caused by accident, misuse, abuse, neglect, system design, product modification, failure to follow instructions contained in the product manual, repair, or attempted repair by anyone not authorized by GAI-Tronics, improper installation, installation of parts that do not conform to the quality or specifications of the original parts or accessories, damage or loss occurred during shipment, or any unit which is not new when sold or upon which the serial number has been defaced, modified or removed. The warranty does not extend to damage incurred by natural causes including Force Majeure. The warranty does not cover microprocessors if failure is due to static damage or application of improper voltage. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Operational and Maintenance Procedures. Buyer acknowledges that any improper use, maintenance, or

modification of the equipment provided hereunder, or use of unqualified maintenance or service technicians will severely impair the operational effectiveness of the entire communication system. Buyer hereby agrees to indemnify, defend and hold GAITronics harmless from and against any and all third party claims arising, in any manner, out of: (a) Buyer’s neglect of the equipment; (b) Buyer’s use of technicians not authorized by GAI-Tronics to service the equipment; or (c) Buyer’s improper use or modification of the equipment or failure to follow the operational and maintenance procedures provided with the equipment.

Limitation of Liability/Damages. In no event (even should circumstances cause the exclusive warranties and remedies

set forth in the Warranty section to fail of their essential purpose) shall either party be liable for any indirect, incidental, special or consequential damages (including, but not limited to, loss of use, loss of anticipated profits, or damages arising from delay) whether such claims are alleged to have arisen out of breach of warranty, breach of contract, strict or absolute liability in tort, or other act, error or omission, or from any other cause whatsoever, or any combination of the foregoing.

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Safety and General Information

Installation should only be performed by qualified service personnel in accordance with the National Electrical Code or applicable local codes.

Power Sources - Operate this unit only from the type of power source indicated on the label. If

• For units intended to operate from battery power, refer to operating instructions.

• For units intended to operate with External Power Supplies, use only the recommended approved

• For units intended to operate with a limited power source, this power source must comply with

Outdoor Product: Power Lines - An outdoor system should not be located in the vicinity of overhead power lines, electric

lights, or power circuits, or where it may contact such power lines or circuits, as this contact might be fatal. Refer to the National Electrical Code Article 800 regarding installation.

unsure of the type of power supply to use, contact qualified service personnel.

power supplies.

UL60950. Substitutions may damage the unit or cause fire or shock.

User Instructions

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

Exposure to Radio Frequency Energy

Your radio is designed to comply with the following standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy:

• FCC, Code of Federal Regulations; 47 CFR part 2 sub-part J

• American National Standards Institute (ANSI)/Institute of Electrical and Electronic Engineers (IEEE)

C95.1-1992

• Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition

• International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998

• Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radio Frequency

Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999

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Antenna Care

Unauthorized antennas, modifications, or attachments could damage the radio and may violate FCC regulations.

Do NOT hold the antenna when the radio is IN USE. Holding the antenna affects the effective range.

Approved Accessories

Only use GAI-Tronics Corporation approved accessories. Please visit www.gai-tronics.com

Electromagnetic Interference/Compatibility

Electronic equipment may be susceptible to electromagnetic interference. If you experience interference, visit the FCC web site at http://www.fcc.gov

for possible solutions.

Operational Cautions

Hospitals or Health Care Facilities

To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so. Hospital or health care facilities may be using equipment that is sensitive to external RF energy.

Aircraft/Airports

Airports may be using equipment that is sensitive to external RF energy. Any use of a radio must be in accordance with applicable regulations.

Medical Devices - Pacemakers

These recommendations are consistent with the independent research by, and recommendations of the U.S. Food and Drug Administration. Persons with pacemakers should:

• ALWAYS keep the radio more than 6 inches (15 cm) from their pacemaker when the radio is turned

ON.

• Do NOT carry the radio in the breast pocket.

• Turn the radio OFF immediately if you have any reason to suspect that interference is taking place.

Blasting Caps and Areas

To avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting caps, in a blasting area, or in areas posted: “Turn off two-way radio.” Obey all signs and instructions.

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Safe Handling of CMOS Integrated Circuit Devices

Many of the integrated circuit devices used in communications equipment are of the Complementary Metal Oxide Semiconductor (CMOS) type. Because of their high open circuit impedance, CMOS integrated circuits are vulnerable to damage from static charges. Care must be taken handling, shipping, and servicing them and the assemblies in which they are used.

Even though protection devices are provided in CMOS integrated circuit inputs, the protection is effective only against overvoltage in the hundreds of volts range such as is encountered in an operating system. In a system, circuit elements distribute static charges and load the CMOS circuits, decreasing the chance of damage. However, CMOS circuits can be damaged by improper handling of the modules, even in a system.

To avoid damage to circuits, observe the following handling, shipping, and servicing precautions:

1. Prior to and while servicing a circuit module, particularly after moving within the service area,

momentarily touch both hands to a bare metal, earth-grounded surface. This will discharge any static charge that may have accumulated on the person doing the servicing.

OTE: Wearing a conductive wrist strap will minimize static build-up during servicing.

2. Whenever possible, avoid touching any electrically conductive parts of the circuit module with your

hands.

3. Power down the unit before installing or removing the circuit module.

4. When servicing a circuit module, avoid carpeted areas, dry environments, and certain types of

clothing (silk, nylon, etc.) because they contribute to static build-up. Similarly, disconnect the test probe prior to removing the ground lead.

5. All electrically powered test equipment should be grounded. Apply the ground lead from the test

equipment to the circuit module before connecting the test probe.

6. If a circuit module is removed from the system, it is desirable to lay it on a conductive surface (such

as a sheet of aluminum foil) which is connected to ground through 100 k of resistance.

7. When soldering, be sure the soldering iron is grounded and has a grounded tip.

8. Prior to connecting jumpers, replacing circuit components, or touching CMOS pins (if this becomes

necessary in the replacement of an integrated circuit device), be sure to discharge any static build-up as described in procedure 1. Since voltage differences can exist across the human body, it is recommended that only one hand be used if it is necessary to touch pins on the CMOS device and associated board wiring.

9. When replacing a CMOS integrated circuit device, leave the device in its conductive rail container or

conductive foam until it is to be inserted into the printed circuit module.

10. All low impedance test equipment (such as pulse generators, etc.) should be connected to CMOS

device inputs after power is applied to the CMOS circuitry. Similarly, such low impedance equipment should be disconnected before power is turned off.

11. Replacement modules shipped separately from the factory will be packaged in a conductive material.

Any modules being transported from one area to another should be wrapped in a similar material

(aluminum foil may be used). Never use non-conductive material for packaging these modules.

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RF Call Box Model Numbers and Descriptions

Model No. Description

CB193-001 Surface-Mount Push Button, VHF (154–174 MHz)

CB193-002 Surface-Mount Push Button, UHF (450–470 MHz)

CB193-003 Surface-Mount Push Button, no radio; for use with customer-provided Kenwood TK-

3170 Series Portable Radio

CB194-001 Surface-Mount Handset with noise-canceling microphone, VHF (154–174 MHz)

CB194-002 Surface-Mount Handset with noise-canceling microphone, UHF (450–470 MHz)

CB194-003 Surface-Mount Handset, no radio; for use with customer-provided Kenwood

TK-3170 Series Portable Radio

CB195-001 Flush-Mount Push Button, VHF (154–174 MHz)

CB195-002 Flush-Mount Push Button, UHF (450–470 MHz)

CB195-003 Flush-Mount Push Button, no radio; for use with customer-provided Kenwood

TK-3170 Series Portable Radio

Replacement Parts and Kits

Part No.

Description

10111-101 Handset with Pressbar and 6-Foot Hytrel® Cord

19101-045 VHF Radio Transceiver Assembly*

19101-044 UHF Radio Transceiver Assembly*

61213-009 Cable, DB15 male to DB15 female*

69537-101 PCBA, RF Call Box

190-001BB Battery Back-up Kit

40201-004 Battery, 1.3 Ah, 12 V dc (included in 190-001BB)

40404-060 Adjustable 15 V DC Power Supply, 25 watt

(included in 190-002PS)

231-001 Pole Mounting Kit

230-001 Pole Mounting Kit (also used with XB001)

CB193-

xxx

CB194-

xxx



  



CB195-

xxx

51809-009

2.5 A SloBlo Fuse 5×20 mm

190-002PS Weatherproof 15 V DC Power Supply Kit, 85–265

V ac, 50/60 Hz

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  

 

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Part No.

Description

233-001 Security Screwdriver (required)

SPK100 Solar Panel Kit (low usage applications)

SPK200 Solar Panel Interface Kit (for GTRFP7784-108)

GTRFP7784

-108

Solar Panel Array, 30 watt (medium to heavy usage applications)

XB001 Long-life Battery Enclosure (for GTRFP7784-108)

40201-008 18 Ah Battery, 12 V dc (for XB001 and stanchion

applications)

234-

Solar Power Stanchion Assembly

GTB05005

190-3170K Kenwood TK-3170 Series Adapter Kit (only used

in -003 models)

*Not used in -003 models

Programming Software and Cable (Required)

CB193-

xxx

CB194-

xxx

  

 

  

CB195-

xxx



Part No.

Description

19101-024 RF Module Programming Kit (software & cable)

XAC4000A Programming Bundle CD

XAC0004A RF Call Box Programming Cable

CB193-

xxx

CB194-

xxx

  

CB195-

xxx

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Specifications

Mechanical Specifications

CB193-xxx

Physical dimensions.......................................................................... 9.50 H × 8.00 W × 3.86 D inches

Material...................................................................................... Valox

Shipping weight......................................................................................................................... 4.5 lbs.

Color .......................................................................................................................................... Yellow

CB194-xxx

Physical dimensions........................................................................ 13.13 H × 9.39 W × 7.27 D inches

Material...................................................................................... Valox

Shipping weight....................................................................................................................... 10.5 lbs.

Color .............................................................................................................................................. Gray

CB195-xxx

Panel material .................................................................................... 14-gauge, brushed stainless steel

Panel dimensions ............................................................ 12.0 H × 10.0 W inches (304.8 × 254.0 mm)

Back box cutout dimensions............................................. 10.1 H × 7.6 W inches (255.6 × 193.0 mm)

Back box material................................................................................................ 0.060-inch aluminum

Shipping weight......................................................................................................................... 4.5 lbs.

OTE: Subtract .5 lbs. shipping weight for all -xx3 models.

(FV649 reinforced polyester)

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Environmental Specifications

Temperature range..................................................................................................... −20° C to +60° C

Weatherproof rating.............................................................................................................. NEMA 3R

Humidity .............................................................................................................. 95% non-condensing

Audio Specifications

Audio level to RF Module............................................................................................ 50–500 mVrms

Audio level from RF Module (-xx1 and -xx2 models)............................................. 100–1200 mVrms

Audio distortion.............................................................................................................................. 1.5%

Speaker output level (CB193-xxx/CB195-xxx) .............................. 84 dB SPL at 1 meter (maximum)

Handset receiver output level (CB194-xxx).......................................................... 73 dB SPL at 1 inch

Power Specifications

Battery (40201-004 and 40201-008)

Output voltage................................................................................................................................... 12 V dc

Required charge voltage ................................................................................................................ 13.2 V dc

Cycle rating.......................................................................... 6 sec. transmit; 6 sec. receive; 10 sec. standby

1.3 Ah battery (No. 40201-004, part of 190-001BB)

Battery life (No operation) .......................................................................................................... 9 days

Battery life (2 watt output) ................................................................... 300 cycles (over 7-day period)

Battery life (5 watt output) ................................................................... 100 cycles (over 7-day period)

18 Ah battery (No. 40201-008)

Battery life (No operation) ...................................................................................................... 120 days

Battery life (2 watt output) ............................................................. 20000 cycles (over 30-day period)

Battery life (5 watt output) ............................................................... 6300 cycles (over 30-day period)

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Model 40404-060 External DC Power Source (Incl uded in 190-002PS Kit)

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Output voltage (adjustable).................................. 13.2–15.0 V dc (Set to 15.0 V for battery trickle charge)

Rated output current ........................................................................................................................ 2.1 amps

Rated output power........................................................................................................................... 25 watts

Input voltage ............................................................................................................ 85–264 V ac, 50–60 Hz

Input current................................................................................................ 0.7 A/115 V ac, 0.4 A/230 V ac

RF Module (CB19x-001/CB19x-002)

General

Frequency range............................................................................................................ VHF: 154–174 MHz

UHF: 450–470 MHz

Antenna impedance................................................................................................................................ 50 Ω

Antenna connection ............................................................................................................................... BNC

Operating voltage........................................................................................... 8–15 V dc, 13.8 V dc nominal

Encoder/decoder ................................................................................................... CTCSS tone, DCS digital

Receiver (measurement procedures made per ANSI/TIA/EIA-603)

Sensitivity (12 dB SINAD)............................................................................................................... 0.25 µV

Inter-modulation ....................................................................................... VHF @ −65 dB; UHF @ −60 dB

Audio output ................................................................................... 700 mVrms with 3 kHz-deviated signal

Transmitter (measurement procedures made per ANSI/TIA/EIA-603)

RF output .................................................................................................................................... 2 or 5 watts

Spurious and harmonic emissions............................................................................... < −20 dBm maximum

Audio input ........................................................................................ 300 mVrms for 3 kHz-deviated signal

Modulation sensitivity ................................................................................... 100 mVrms @ 60% peak dev.

Approvals

FCC Identifier............................................................................................................. VHF: AIERT 17–142

UHF: AIERT 17–442

FCC Compliance................................................................................................................................. Part 90

IC Certification ....................................................................................................... VHF: 1084A-RIT 17142

UHF: 1084A-RIT 17442

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Introduction

The GAI-Tronics RF Call Boxes are designed for isolated areas requiring voice communication equipment, using wireless RF technology to provide half-duplex communication. These units are ideal for areas where underground or overhead cabling is undesirable or not available. The simple push-totalk, release-to-listen operation provides user-friendly functionality, and these designs are extremely resistant to vandalism.

STATUS LAMP

RED

GREEN

LISTEN

TALK

FLASHING RED - WAIT

Figure 1. Model CB193-xxx, CB194-xxx, and CB195-xxx Outline Drawing

The Model CB193-xxx Push-Button RF Call Box (yellow) and CB194-xxx Handset RF Call Box (gray) enclosures are constructed of durable Valox

material, and have a weatherproof rating of NEMA 3R when installed according to directions. The CB193-xxx and CB194-xxx RF Call Boxes can be wallmounted or mounted to a pole measuring 1 to 4 inches in diameter using the Model 230-001 or the Model 231-001 Pole Mounting Kit.

The Model CB195-xxx Flush-Mount RF Call Box is equipped with these same features, but is housed in a brushed stainless steel flush-panel enclosure rated NEMA 3R that is designed for flush mounting. This can be done within any wall cavity or by using the GAI-Tronics Model 234 Series stanchions.

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The Model CB193-xxx and Model CB195-xxx include a push-to-talk (PTT) button, an LED status indicator lamp, an integral speaker and a microphone. The Model CB194-xxx includes a handset with noise-canceling microphone and an integral PTT pressbar and features a magnetic proximity hookswitch for handset sensing.

The status lamp indicates the transmit/receive (talk/listen) status of the call box and provides indication when the channel is busy (wait - flashing red), or if a low battery power condition exists (flashing amber every 8 seconds).

All RF Call Box models can be programmed for call box-to-radio, call box-to-call box, or call box-totelephone line operation via the CARD Suite Software application. All modes of operation require a receiving radio to complete the system (handheld, mobile, or base station). For call box-to-telephone line operation, a GAI-Tronics PL1877A (MRTI 2000) Telephone Interconnect is additionally required to interface the receiving radio’s signal to the telephone line via a host radio. The call box-to-call box mode of operation can provide a common communication link (all units commonly broadcast received audio transmission) between call boxes. In this configuration, all RF Call Boxes must be programmed for “Standby Forever” operation and will require a constant external power source.

These units are programmed using the CARD Suite Software application, which is included on the XAC4000A Programming Bundle CD. Each unit can be bench-programmed prior to installation, thus limiting field installation time. The Model 19101-024 Programming Kit is additionally required for programming the frequency and PL code into the integral radio transceiver (-001 and -002 models only).

The optional Model SPK100 Solar Panel Kit, Model GTRFP7784-108/SPK200 Solar Panel Array and Interface Kit, and the 190-002PS Power Supply Kit are available for use with all models. See the “Field Installed Optional Accessories” section on page 19 and Model 190-002PS installation instructions on page 20 for additional information.

All Models CB19x-001 and CB19x-002 are provided with a factory-installed, integral RF transceiver. These units are ready for programming and system activation without the need for additional circuitry. The Model CB19x-003 is provided without RF circuitry. These units will require the installation of a customer-provided Kenwood TK-3170 Series Portable Radio and Model 190-3170K Adapter Kit prior to system activation.

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Functional Description

Each GAI-Tronics RF Call Box is typically in a low-power sleep mode when not in use (factory default setting). In this state, the radio is powered down and all audio circuitry is disabled. The processor is in a low-power sleep mode, waking periodically to check the battery voltage. The sleep mode can be disabled via the CARD Suite Software to provide receive capability at all times (call box-to-radio or call box-tocall box operation only.) In this mode, the Call Box must be connected to a constant 13.8 V dc supply (or 12 V dc if battery is not used.) When used for call box-to-telephone operation, there is no need to disable the sleep mode as all calls must be initiated by the RF Call Box.

RF Call Box-to-Radio Operation

Pressing the PTT button or the handset pressbar removes the Call Box from the low-power sleep mode and enables the radio and the audio circuitry. The front panel status lamp lights red, while the Call Box momentarily monitors the transmit channel for activity, and (when ANI is enabled) broadcasts its programmed ANI code if there is no other radio traffic.

When the radio traffic is clear and after transmitting the ANI code, a “go-ahead” splash tone is generated over the speaker or handset receiver and the front panel status lamp turns green. Speak in a normal voice at arm’s length distance from the push button models or into the handset microphone while holding the pressbar. When finished, release the button or pressbar. The radio ceases transmission and waits for receive audio. The front panel status lamp lights red whenever receive audio is present.

Continue conversation in this push-to-talk, release-to-listen manner. After conversation has ended, the RF Call Box returns to sleep mode with the absence of carrier activity after a preprogrammed amount of time (factory set at 10 seconds).

Call Box-to-Call Bo x Operation

In this operation application, the RF Call Box will function similarly to the RF Call Box-to-Radio operation, as each Call Box is actually a radio. Operation is push-to-talk/release-to-listen and the transmitting Call Box first monitors the transmit channel and provides a busy signal (if busy) or “goahead” splash tone if the channel is clear. In this mode of operation, the ANI feature is not used, and the RF Call Box will not “go to sleep” to conserve power (must be programmed for “Standby Forever” operation). A constant external power source is required.

RF Call Box-to-T elephone Line Operation

In the call box-to-telephone line operational mode, a phone call is initiated by momentarily pressing and releasing the PTT button or handset pressbar. The front panel status lamp flashes red indicating a wait signal. During this time period, the RF Call Box is interfacing with the Model PL1877A Telephone Interconnect. When the telephone interconnect is accessed, the RF Call Box dials a pre-programmed telephone number. When the phone line is accessed, the front panel status lamp changes to a steady red. A ringing or a busy signal will be heard on the speaker or handset receiver.

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After the person answering the phone can be heard speaking, press the PTT button or handset pressbar to respond. When the PTT button is pressed, the front panel status lamp lights green as a signal to talk. Speak in a normal tone of voice at arm’s length distance from the push button models or into the handset microphone while holding the pressbar. Release the button or pressbar when finished speaking. The radio ceases transmission and waits for receive audio. The front panel status lamp returns to steady red whenever receive audio is present. Continue conversation in a push-to-talk, release-to-listen operation.

The telephone line disconnects after no carrier activity is detected after a pre-programmed time period. The RF Call Box returns to sleep mode as stated under call box-to-radio operation.

ANI Reporting

A programmable multi-digit ANI code (DTMF) is reported by each unit upon initial PTT activation, if the unit is programmed for ANI operation. The length of this code is adjustable between two and eight digits via the CARD Suite Software. The ANI code is only transmitted on the first PTT of a call upon awakening from sleep mode, unless programmed to transmit on each PTT activation. This reporting operation requires the use of a receiving device that can decode the transmitted DTMF ANI code

(portable, mobile, or remote desk set or console). N

the call box-to-telephone line or call box-to-call box operation.

OTE: Identification ANI reporting is not available in

Transmit Time Limiting

The transmit time is limited in several ways. First, a momentary depression of the button to initiate a call results in a minimum duration transmit. The Call Box remains in transmit for a duration long enough for the entire ANI code to be transmitted followed by a programmable amount of open microphone transmit time (factory set at 4 seconds). This allows emergency depression and release of the button, yet still provides the user with a period of time to speak or for the receiving party to hear ambient sounds. For

additional transmit cycles in the same call, the user must press and hold the PTT switch during transmit.

OTE: Minimum transit time is not available in call box-to-telephone line operation.

The second transmit time limitation is a maximum transmit time. This duration, which is factory set to 20 seconds, prevents the radio from being damaged and also preserves battery life. When this maximum time is reached, the PTT button must be released and re-activated to begin transmitting again. Both transmit time durations are software programmable via the CARD Suite Software.

Low-Po wer Sleep

A call is terminated when the Call Box returns to its low-power sleep mode or when no receive audio is present. The controller PCBA disables all of the audio circuitry and places the micro-controller in a lowpower sleep mode. In the sleep mode, power is removed from the radio module to limit current draw from the power supply or battery to 6 mA.

The Call Box enters its low-power sleep mode after a period of inactivity (no carrier detect and no PTT). The length of this period (standby time) is preprogrammed using the CARD Suite Software application. The Call Box wakes from sleep by a PTT activation. As previously stated, the sleep mode operation can be disabled to provide continuous receive capability (Standby Forever).

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Battery Voltage Monitoring and Reporting

The micro-controller monitors the voltage on the battery by use of an analog-to-digital converter. The battery voltage is sampled every 6 hours. If low battery voltage is detected, the Call Box transmits its ANI and a low battery code (‘*LB’ = ‘*52’) via the radio. Once this report is made, the Call Box status lamp turns amber and blinks for 0.25 second every 8 seconds until the battery is charged or replaced. As noted in the ANI reporting paragraph, a DTMF decoding device will be required at the receiving end of the Call Box transmission.

In call box-to-telephone line operation, a low battery ANI code is not transmitted. However, the Call Box status lamp turns amber and blinks for 0.25 second every 8 seconds until the battery is charged or replaced. In conjunction with the status lamp indication, the RF Call Box transmits a low battery alert tone that is audible to the telephone user (if programmed for this operation). This tone is broadcast in unison with the flashing status lamp. A telephone operator must be “online” with the RF Call Box to hear this alert tone.

Off-Hook Reporting (Model CB194-xxx Only)

The Model CB194-xxx RF Call Box is fitted with a magnetic proximity hookswitch for handset sensing. Activation of this sensor wakes the Call Box and initiates transmission of the programmed ANI code. If the handset remains off-hook for an extended period following the termination of a call, or if no call is initiated after the handset is taken off-hook, the Call Box again transmits its ANI and an off-hook alert code (‘*OH’ = ‘*64’). As noted in the ANI reporting paragraph, a DTMF decoding device will be required at the receiving end of the Call Box transmission.

OTE: Off-hook ANI reporting is not available in call box-to-telephone line operation.

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Field Installed Options/Accessories/Programming

Model 190-001BB Battery Back-up Kit

The Model 190-001BB Battery Back-up Kit provides 12 V dc power if main power is lost or disconnected. The kit includes a bracket, Model 40201-004 1.3 Ah battery, two mounting screws, and a gasket pad. The battery provides 300 cycle uses over a 7-day period @ 2 watt power setting and 100 cycle uses over a 7-day period @ 5 watt power setting, without the application of power. Refer to Publication 43003-042 for installation details.

Model SPK100 Solar Panel Kit

The Model SPK100 Solar Panel Kit should be used for low usage Call Box applications (emergency type applications) when an external power source is not available or feasible. This kit must be used with the Model 190-001BB Battery Back-up Kit installed inside the RF Call Box. The Model SPK100 Kit includes a solar panel array (5 watts) with a 10-foot connecting cable, a charge regulator module, and the necessary mounting hardware for surface or pole mounting. The regulator module is mounted inside the enclosure for all RF Call Box models. Refer to Pub. 43003-043 for installation instructions.

OTE: The Model 40408-009 Battery Charger should be used to charge the 40201-009 battery (included

in the 190-001BB Kit) prior to installation in solar power applications.

Model XB001 External Long-Life Battery Enclosure

The Model XB001 External Long-Life Battery Enclosure includes a NEMA-4 weatherproof enclosure with battery mounting bracket, a sealed 12 V dc external receptacle, and mating power connection cable. The required Model 40201-008 18 Ah battery is purchased separately. This kit allows the RF Call Box to be installed within 2 feet of the XB001 enclosure for true battery-powered operation.

Combining this kit with the Model SPK200 Solar Panel Interface Kit and Model GTRFP7784-108 Solar Panel will provide a completely wireless operation. If the application is only temporary, the speaker can easily be “unplugged” from the battery enclosure and relocated or stored. Refer to Pub. 43003-037 for installation details.

OTE: Model 40408-011 Battery Charger should be used for charging the 40201-008 battery in solar or

battery-only applications.

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Model GTRFP7784-108 Solar Panel Array and SPK200 Solar Panel Interface Kit

The Model GTRFP7784-108 Solar Panel Array (30 W) and Model SPK200 Solar Interface Kit must be used with the Model XB001 External Long-life Battery Enclosure and 40201-008 (18 Ah) battery. The solar array and kit provide battery recharging when an external power source is not available. This solar option should be used for medium to heavy RF Call Box usage (9

tee box, high-traffic gate entry, etc.)

The GTRFP7784-108 is provided with an integral 15-foot connecting cable and the SPK200 is supplied with a terminal block, battery charge regulator module, solar array mounting bracket, wiring harness, and the necessary mounting hardware for the components. Refer to Pub. 43003-039 for solar panel installation instructions.

Model 190-002PS Pow er Supply Kit

The Model 190-002PS Power Supply Kit is designed for mounting to the bottom of a CB193-xxx or CB194-xxx RF Call Box. The kit includes a two-gang weatherproof electrical box, 15 V dc power supply, mounting bracket, 3-inch pipe nipple, ½-inch NPT conduit hub, security hardware, and security bit (T15 Torx).

Figure 2. Model 190-002PS Power Supply Kit Components

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To properly charge the back-up battery (if required), the 40404-060 power supply (included in the kit) must be set for 15.0 V dc output. This output can be adjusted at the voltage adjustment potentiometer

labeled ADJ. Refer to Figure 2 for wire connections.

Figure 3. Power Supply Wiring Connections

PC Programming

All RF Call Boxes require the use of the CARD Software application (included on the XAC4000A Programming Bundle CD) and the XAC0004A Programming Cable for the Call Box non-default settings.

The Model CB193-001, CB193-002, CB194-001, CB194-002, CB195-001 and CB195-002 RF Call Boxes additionally require the use of the 19101-024 RF Module Programming Kit. This kit includes a separate cable and software for programming the RF Module’s operating frequency and TPL/DPL code. Refer to the programming instructions on page 42 of this manual.

The CARD Suite Software application is used to program the Call Box PCBA. The ANI code, minimum/maximum user timeouts, sleep enable/disable, “go-ahead” tone, volume, DTMF transmit level, and stand-by times are all configurable through the CARD Suite Software application.

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Operation

RF Call Box-to-Radio and Call Bo x-to-Call Box Communica tion Protocol

Normal Use

Step Action Response

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1 User presses and holds the

PTT button (CB194-xxx remove handset first)

2 No transmit channel

activity detected

3 ANI transmission complete Call Box emits a “go-ahead” splash tone over the speaker or

4 User speaks into the

microphone

5 User releases PTT button

6 Carrier is detected by radio Incoming audio is broadcast over the Call Box speaker or handset

7 Call Box detects no carrier

8 Call Box detects a lack of

PTT or carrier detect activity for the programmed duration

Call Box wakes from low-power sleep mode, checks transmit

channel activity and the status lamp lights red to indicate a “wait”

period.

Call Box keys radio and transmits ANI code.

handset receiver, and the status lamp lights green as a signal to

begin talking.

Call Box transmits audio over the radio while timing the transmit duration.

Call Box un-keys the radio and the status lamp is off.

receiver and the status lamp lights red as a signal to listen (receive

audio present).

Status lamp is off. User may press PTT button and speak into the

microphone.

Call Box terminates the call by powering down the radio and

audio circuitry. The status light is off and the unit returns to its

low-power sleep mode.

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Transmit Channel Busy; Call Completed

Step Action Response

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1 User presses the PTT

button (momentary or maintained)

2 Transmit channel activity

detected

3 User continues to depress

the PTT button until the channel is available

Call Box wakes from low-power sleep mode, checks transmit

channel activity, and status lamp lights red to indicate that the

channel is busy (wait period).

The Call Box status lamp flashes red for a pre-programmed amount

of time before again checking transmit channel activity.

Call Box proceeds as in steps 2 through 7 in “Normal Use” section.

OTE: If the PTT button is momentarily pressed, the RF Call Box

automatically enters the minimum transit time, proceeding as in steps 2 through 7 in the “Normal Use” section after the channel has cleared.

Transmit Channel Busy; Call Aborted

Step Action Response

1 User presses the PTT

button

2 Transmit channel activity

Call Box wakes from low power sleep mode, checks transmit channel activity.

Call Box status lamp flashes red indicating a busy channel (wait).

detected

3 User releases PTT button

while the channel is busy

Call Box powers down the radio and audio circuitry (after auto

connect time-out has expired). The status lamp is off and the unit

returns to its low-power sleep mode.

OTE: If the PTT button is momentarily pressed, the RF Call Box

automatically returns to sleep mode after auto-connect time-out has expired.

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Transmit Time-Out

Step Action Response

1 User presses PTT button Call Box wakes from low-power sleep mode, checks transmit

channel activity, and the status lamp lights red to indicate unit is

operating in RX mode.

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2 No transmit channel

Call Box keys radio and transmits ANI code.

activity detected

3 ANI transmission

complete

Call Box emits a “go-ahead” splash tone over the speaker or

handset receiver, and the status lamp lights green as a signal to

talk.

4 User speaks into the

microphone

5 Maximum transmit time

reached

Call Box transmits audio over the radio while timing the transmit duration.

Call Box un-keys the radio, the status lamp is off, and it emits a

“transmission-terminated” tone over the speaker or handset receiver. The user must now release and repress the PTT button in order to continue transmission.

6 User releases PTT button Call Box proceeds as in steps 2 through 7 in “Normal Use” section.

Minimum Duration Transmission

Step Action Response

1 User presses and releases

the PTT button (momentary activation)

Call Box wakes from low-power sleep mode, checks transmit

channel activity, and the status lamp lights red to indicate a “wait”

period.

2 No transmit channel

Call Box keys radio and transmits ANI code.

activity detected

3 ANI transmission

complete

4 User speaks into the

microphone

5 Minimum transmit time

reached

Call Box emits a “go-ahead” slash tone over the speaker or handset

receiver, and the status lamp lights green as a signal to talk.

Call Box transmits audio over the radio while timing the transmit duration.

Call Box un-keys the radio, the status lamp is off, and it emits a

“transmission-terminated” tone over the speaker or handset receiver. The user must now press and hold the PTT button in order to continue transmission.

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RF Call-Box-to-T elephone Communication Protocol

In all of the use cases described in the tables below, the call can be discontinued at any time when using the Model CB194-xxx Handset RF Call Box. If the handset is put in the on-hook position, the Call Box searches for no channel activity and disables the PL1877A Telephone Interconnect (MRTI 2000) from continuing the phone connection. When using Models CB193-xxx and CB195-xxx (push-button versions), the call is discontinued following the time-out constraints programmed in the Call Box and PL1877A.