RF Call Box-to-Radio and Call Box-to-Call Box Communication Protocol...................................22
Normal Use.........................................................................................................................................................22
RF Call-Box-to-Telephone Communication Protocol.......................................................................25
Normal Use.........................................................................................................................................................25
PL1877A Does Not Respond to Initialization; Call Aborted..............................................................................27
PL1877A Does Not Respond to Dialed Number; Call Aborted..........................................................................27
Phone Line Connection Not Made - Busy Signal or No Answer ........................................................................28
Transmit Time Out..............................................................................................................................................29
Installation and Mounting............................................................................................................30
Install the KPG-101D Software ..........................................................................................................................44
Copying the Kenwood DAT Files.......................................................................................................................44
Programming the TK-3170 Series Radio ...........................................................................................44
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
V
Table of Contents Pub. 43003-031E
General Information............................................................................................................................................ 44
Connections (KPG-22 or KPG-22A Programming Cables)................................................................................44
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
V
Pub. 43004-031E
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Model CB193-xxx, CB194-xxx and
CB195-xxx RF Call Boxes
Foreword
Scope of Manual
This manual offers descriptive data and service information for the Model CB193-xxx, CB194-xxx, and
CB-195-xxx RF Call Boxes.
Nomenclature
The model number, located on the product identification label in the interior of the enclosure, specifically
identifies GAI-Tronics equipment.
Ordering Replacement Parts
Please include the complete identification number when ordering replacement parts or requesting
equipment information. This applies to all components, kits, and chassis. If the component part number
is not known, the order should include the number of the chassis or kit of which it is a part and sufficient
description of the desired component to identify it. Order parts from:
Customer Service
GAI-Tronics Corporation
400 E. Wyomissing Ave.
Mohnton, PA 19540
US: 800-492-1212
Outside US: 610-777-1374
Service and Repair
Inoperative or malfunctioning equipment should be returned to the factory for repair. Please call
1-800-492-1212 or 610-777-1374 to obtain a Return Authorization number, published repair prices, and
shipping instructions.
OTE: A purchase order or credit card number is required prior to processing non-warranty repairs.
N
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
V
Pub.: 43004-031E
Model CB193-xxx, CB194-xxx, and CB195-xxx RF Call Boxes Page
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Confidentiality Notice
This manual is provided solely as an operational, installation, and maintenance guide and contains
sensitive business and technical information that is confidential and proprietary to GAI-Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any
third party.
FCC Licensing Information
Your radio operates on General Mobile Radio Service (GMRS) frequencies and is subject to the Rules
and Regulations of the Federal Communications Commission (FCC). The FCC requires that all
operators using GMRS frequencies obtain a radio license before operating their equipment. To obtain
the FCC forms, go to http://wireless.fcc.gov/services/personal/generalmobile/index.html
605 and 159, which include all forms and instructions.
Changes or modifications not approved by GAI-Tronics Corporation may void the user’s authority
granted by the FCC to operate this radio and should not be made. To comply with FCC requirements,
transmitter adjustments should be made only by or under the supervision of a person certified as
technically qualified to perform transmitter maintenance and repairs in the private land mobile and fixed
services as certified by an organization representative of the user of those services. Replacement of any
transmitter component (crystal, semiconductor, etc.) not authorized by the FCC equipment authorization
for this radio could violate FCC rules.
to obtain Forms
N
OTE: Use of this radio outside the country where it was intended to be distributed is subject to
government regulations and may be prohibited.
Federal Communications Commission (FCC)
1-202-418-0177 1-800-418-FORM
1-800-418-3676
1-888-CALL-FCC
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Computer Software Copyrights
This product contains copyrighted computer programs stored in semiconductor memory. These programs
are copyrighted by GAI-Tronics Corporation and may not be reproduced in any form without express
written permission from GAI-Tronics.
Warranty
GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any GAI-Tronics equipment supplied hereunder
shall be free of defects in material and workmanship, shall comply with the then-current product specifications and product
literature, and if applicable, shall be fit for the purpose specified in the agreed-upon quotation or proposal document. If (a)
Seller’s goods prove to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose
specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above, Buyer may return such
goods to GAI-Tronics’ nearest depot repair facility, freight prepaid, at which time they will be repaired or replaced, at Seller’s
option, without charge to Buyer. Repair or replacement shall be Buyer’s sole and exclusive remedy, and the warranty period on
any repaired or replacement equipment shall be one (1) year from the date the original equipment was shipped. In no event shall
GAI-Tronics’ warranty obligations with respect to equipment exceed 100% of the total cost of the equipment supplied hereunder.
The applicability of any such third-party warranty will be determined solely by GAI-Tronics.
Services. Any services GAI-Tronics provides hereunder, whether directly or through subcontractors, shall be performed in
accordance with the standard of care with which such services are normally provided in the industry. If the services fail to meet
the applicable industry standard, GAI-Tronics will, for a period of one (1) year from the date of completion, re-perform such
services at no cost to the Buyer. Re-performance of services shall be Buyer’s sole and exclusive remedy, and in no event shall
GAI-Tronics’ warranty obligations with respect to services exceed 100% of the total cost of services provided hereunder.
Limitations/Exclusions. The warranty on any equipment supplied hereunder is subject to Customer’s use in compliance
with applicable FCC regulations and manufacturer specifications. The warranties herein shall not apply to, and GAI-Tronics
shall not be responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent caused by
accident, misuse, abuse, neglect, system design, product modification, failure to follow instructions contained in the product
manual, repair, or attempted repair by anyone not authorized by GAI-Tronics, improper installation, installation of parts that do
not conform to the quality or specifications of the original parts or accessories, damage or loss occurred during shipment, or any
unit which is not new when sold or upon which the serial number has been defaced, modified or removed. The warranty does not
extend to damage incurred by natural causes including Force Majeure. The warranty does not cover microprocessors if failure is
due to static damage or application of improper voltage. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE
IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY
OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE.
Operational and Maintenance Procedures. Buyer acknowledges that any improper use, maintenance, or
modification of the equipment provided hereunder, or use of unqualified maintenance or service technicians will severely impair
the operational effectiveness of the entire communication system. Buyer hereby agrees to indemnify, defend and hold GAITronics harmless from and against any and all third party claims arising, in any manner, out of: (a) Buyer’s neglect of the
equipment; (b) Buyer’s use of technicians not authorized by GAI-Tronics to service the equipment; or (c) Buyer’s improper use
or modification of the equipment or failure to follow the operational and maintenance procedures provided with the equipment.
Limitation of Liability/Damages. In no event (even should circumstances cause the exclusive warranties and remedies
set forth in the Warranty section to fail of their essential purpose) shall either party be liable for any indirect, incidental, special
or consequential damages (including, but not limited to, loss of use, loss of anticipated profits, or damages arising from delay)
whether such claims are alleged to have arisen out of breach of warranty, breach of contract, strict or absolute liability in tort, or
other act, error or omission, or from any other cause whatsoever, or any combination of the foregoing.
Model CB193-xxx, CB194-xxx, and CB195-xxx RF Call Boxes Page
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Safety and General Information
Installation should only be performed by qualified service personnel in accordance with the
National Electrical Code or applicable local codes.
Power Sources - Operate this unit only from the type of power source indicated on the label. If
• For units intended to operate from battery power, refer to operating instructions.
• For units intended to operate with External Power Supplies, use only the recommended approved
• For units intended to operate with a limited power source, this power source must comply with
Outdoor Product:
Power Lines - An outdoor system should not be located in the vicinity of overhead power lines, electric
lights, or power circuits, or where it may contact such power lines or circuits, as this contact might be
fatal. Refer to the National Electrical Code Article 800 regarding installation.
unsure of the type of power supply to use, contact qualified service personnel.
power supplies.
UL60950. Substitutions may damage the unit or cause fire or shock.
User Instructions
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at their own expense.
Exposure to Radio Frequency Energy
Your radio is designed to comply with the following standards and guidelines regarding exposure of
human beings to radio frequency electromagnetic energy:
• FCC, Code of Federal Regulations; 47 CFR part 2 sub-part J
• American National Standards Institute (ANSI)/Institute of Electrical and Electronic Engineers (IEEE)
C95.1-1992
• Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition
• International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998
• Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radio Frequency
Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999
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Antenna Care
Unauthorized antennas, modifications, or attachments could damage the radio and may violate FCC
regulations.
Do NOT hold the antenna when the radio is IN USE. Holding the antenna affects the effective range.
Approved Accessories
Only use GAI-Tronics Corporation approved accessories. Please visit www.gai-tronics.com
.
Electromagnetic Interference/Compatibility
Electronic equipment may be susceptible to electromagnetic interference. If you experience interference,
visit the FCC web site at http://www.fcc.gov
for possible solutions.
Operational Cautions
Hospitals or Health Care Facilities
To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility
where posted notices instruct you to do so. Hospital or health care facilities may be using equipment that
is sensitive to external RF energy.
Aircraft/Airports
Airports may be using equipment that is sensitive to external RF energy. Any use of a radio must be in
accordance with applicable regulations.
Medical Devices - Pacemakers
These recommendations are consistent with the independent research by, and recommendations of the
U.S. Food and Drug Administration. Persons with pacemakers should:
• ALWAYS keep the radio more than 6 inches (15 cm) from their pacemaker when the radio is turned
ON.
• Do NOT carry the radio in the breast pocket.
• Turn the radio OFF immediately if you have any reason to suspect that interference is taking place.
Blasting Caps and Areas
To avoid possible interference with blasting operations, turn off your radio when you are near electrical
blasting caps, in a blasting area, or in areas posted: “Turn off two-way radio.” Obey all signs and
instructions.
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Safe Handling of CMOS Integrated Circuit Devices
Many of the integrated circuit devices used in communications equipment are of the Complementary
Metal Oxide Semiconductor (CMOS) type. Because of their high open circuit impedance, CMOS
integrated circuits are vulnerable to damage from static charges. Care must be taken handling, shipping,
and servicing them and the assemblies in which they are used.
Even though protection devices are provided in CMOS integrated circuit inputs, the protection is
effective only against overvoltage in the hundreds of volts range such as is encountered in an operating
system. In a system, circuit elements distribute static charges and load the CMOS circuits, decreasing the
chance of damage. However, CMOS circuits can be damaged by improper handling of the modules, even
in a system.
To avoid damage to circuits, observe the following handling, shipping, and servicing precautions:
1. Prior to and while servicing a circuit module, particularly after moving within the service area,
momentarily touch both hands to a bare metal, earth-grounded surface. This will discharge any static
charge that may have accumulated on the person doing the servicing.
N
OTE: Wearing a conductive wrist strap will minimize static build-up during servicing.
2. Whenever possible, avoid touching any electrically conductive parts of the circuit module with your
hands.
3. Power down the unit before installing or removing the circuit module.
4. When servicing a circuit module, avoid carpeted areas, dry environments, and certain types of
clothing (silk, nylon, etc.) because they contribute to static build-up. Similarly, disconnect the test
probe prior to removing the ground lead.
5. All electrically powered test equipment should be grounded. Apply the ground lead from the test
equipment to the circuit module before connecting the test probe.
6. If a circuit module is removed from the system, it is desirable to lay it on a conductive surface (such
as a sheet of aluminum foil) which is connected to ground through 100 k of resistance.
7. When soldering, be sure the soldering iron is grounded and has a grounded tip.
8. Prior to connecting jumpers, replacing circuit components, or touching CMOS pins (if this becomes
necessary in the replacement of an integrated circuit device), be sure to discharge any static build-up
as described in procedure 1. Since voltage differences can exist across the human body, it is
recommended that only one hand be used if it is necessary to touch pins on the CMOS device and
associated board wiring.
9. When replacing a CMOS integrated circuit device, leave the device in its conductive rail container or
conductive foam until it is to be inserted into the printed circuit module.
10. All low impedance test equipment (such as pulse generators, etc.) should be connected to CMOS
device inputs after power is applied to the CMOS circuitry. Similarly, such low impedance
equipment should be disconnected before power is turned off.
11. Replacement modules shipped separately from the factory will be packaged in a conductive material.
Any modules being transported from one area to another should be wrapped in a similar material
(aluminum foil may be used). Never use non-conductive material for packaging these modules.
Color .......................................................................................................................................... Yellow
CB194-xxx
Physical dimensions........................................................................ 13.13 H × 9.39 W × 7.27 D inches
Color .............................................................................................................................................. Gray
CB195-xxx
Panel material .................................................................................... 14-gauge, brushed stainless steel
Panel dimensions ............................................................ 12.0 H × 10.0 W inches (304.8 × 254.0 mm)
Back box cutout dimensions............................................. 10.1 H × 7.6 W inches (255.6 × 193.0 mm)
Back box material................................................................................................ 0.060-inch aluminum
Speaker output level (CB193-xxx/CB195-xxx) .............................. 84 dB SPL at 1 meter (maximum)
Handset receiver output level (CB194-xxx).......................................................... 73 dB SPL at 1 inch
Power Specifications
Battery (40201-004 and 40201-008)
Output voltage................................................................................................................................... 12 V dc
Required charge voltage ................................................................................................................ 13.2 V dc
Cycle rating.......................................................................... 6 sec. transmit; 6 sec. receive; 10 sec. standby
1.3 Ah battery (No. 40201-004, part of 190-001BB)
Battery life (No operation) .......................................................................................................... 9 days
FCC Compliance................................................................................................................................. Part 90
IC Certification ....................................................................................................... VHF: 1084A-RIT 17142
Model CB193-xxx, CB194-xxx, and CB195-xxx RF Call Boxes Page
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Introduction
The GAI-Tronics RF Call Boxes are designed for isolated areas requiring voice communication
equipment, using wireless RF technology to provide half-duplex communication. These units are ideal
for areas where underground or overhead cabling is undesirable or not available. The simple push-totalk, release-to-listen operation provides user-friendly functionality, and these designs are extremely
resistant to vandalism.
STATUS LAMP
RED
GREEN
LISTEN
TALK
FLASHING RED - WAIT
Figure 1. Model CB193-xxx, CB194-xxx, and CB195-xxx Outline Drawing
The Model CB193-xxx Push-Button RF Call Box (yellow) and CB194-xxx Handset RF Call Box (gray)
enclosures are constructed of durable Valox
®
material, and have a weatherproof rating of NEMA 3R
when installed according to directions. The CB193-xxx and CB194-xxx RF Call Boxes can be wallmounted or mounted to a pole measuring 1 to 4 inches in diameter using the Model 230-001 or the Model
231-001 Pole Mounting Kit.
The Model CB195-xxx Flush-Mount RF Call Box is equipped with these same features, but is housed in
a brushed stainless steel flush-panel enclosure rated NEMA 3R that is designed for flush mounting. This
can be done within any wall cavity or by using the GAI-Tronics Model 234 Series stanchions.
Model CB193-xxx, CB194-xxx, and CB195-xxx RF Call Boxes Page
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The Model CB193-xxx and Model CB195-xxx include a push-to-talk (PTT) button, an LED status
indicator lamp, an integral speaker and a microphone. The Model CB194-xxx includes a handset with
noise-canceling microphone and an integral PTT pressbar and features a magnetic proximity hookswitch
for handset sensing.
The status lamp indicates the transmit/receive (talk/listen) status of the call box and provides indication
when the channel is busy (wait - flashing red), or if a low battery power condition exists (flashing amber
every 8 seconds).
All RF Call Box models can be programmed for call box-to-radio, call box-to-call box, or call box-totelephone line operation via the CARD Suite Software application. All modes of operation require a
receiving radio to complete the system (handheld, mobile, or base station). For call box-to-telephone line
operation, a GAI-Tronics PL1877A (MRTI 2000) Telephone Interconnect is additionally required to
interface the receiving radio’s signal to the telephone line via a host radio. The call box-to-call box mode
of operation can provide a common communication link (all units commonly broadcast received audio
transmission) between call boxes. In this configuration, all RF Call Boxes must be programmed for
“Standby Forever” operation and will require a constant external power source.
These units are programmed using the CARD Suite Software application, which is included on the
XAC4000A Programming Bundle CD. Each unit can be bench-programmed prior to installation, thus
limiting field installation time. The Model 19101-024 Programming Kit is additionally required for
programming the frequency and PL code into the integral radio transceiver (-001 and -002 models only).
The optional Model SPK100 Solar Panel Kit, Model GTRFP7784-108/SPK200 Solar Panel Array and
Interface Kit, and the 190-002PS Power Supply Kit are available for use with all models. See the “Field
Installed Optional Accessories” section on page 19 and Model 190-002PS installation instructions on
page 20 for additional information.
All Models CB19x-001 and CB19x-002 are provided with a factory-installed, integral RF transceiver.
These units are ready for programming and system activation without the need for additional circuitry.
The Model CB19x-003 is provided without RF circuitry. These units will require the installation of a
customer-provided Kenwood TK-3170 Series Portable Radio and Model 190-3170K Adapter Kit prior to
system activation.