Futaba FDK02TU Users Manual

Instruction Manual
FDK02TU
FDK02TU
FDK02TUFDK02TU
Ni04-008-1 rev 4.0
This instruction manual contains important notices and how to use this product safely. Please be sure to read this instruction manual before you use this product. Please understand the following symbols that are used in this manual before reading this instruction manual.
The symbols are defined as follows:
W ARNING
CAUTION
Indicates a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
Indicates a hazard that will or can cause minor personal injury, or property damage if the caution is ignored.
FUTABA
Ni04-008-1 rev 4.0
WARNING
The following eight are extremely important warnings.
1. The user that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
2. This equipment has been tested and found to comply with the limit for a Class B digital device,pursuant to part 15 of the FCC rules.These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates,uses and can radiate radio frequency energy and,if not installed and use in accordance with the instructions,may cause harmful interference to radio communications.However,there is no guarantee that interference will not occur in a particular installation.If this equipment dose cause harmful interference to radio or television reception,which can be determind by turming the equipment off andon,the user is encouraged to try to correct the interference by one or more of the following measure:
Reorient or r elocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipmentinto an outlet on a circuit different from that to which the r eceiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
3. Be sure to use this product within its specification; otherwise it may cause failures and malfunctions. Especially, pay great attention to temperature range and power source voltage.
4. Do not install this product to the sites where the product is disposed under the direct sunlight and/or under the high temperature. Prior to use this product, please make sure the temperature around the site where you are planning to use this product, because this product is guaranteed at the limited ranges in operating temperature and storage temperature. Operating the product beyond the guaranteed temperature range may cause failure of this product.
5. Do not install this product in a high humidity area. A drop of water on the circuit inside of this product may cause failure of this product.
6. Avoid this product from being watered. If water enters inside this product, it may cause failure of this product
7. The specification of the external interface of this product is different from ordinary one. Please make sure the wire identifications before connecting external equipment.
8. Be sure to confirm that the power switches are off before connecting or disconnecting connectors. Connecting and disconnecting connectors while any power is on may cause failures and malfunctions.
FUTABA
Ni04-008-1 rev 4.0
CAUTION
The following three are very important cautions in handling this product.
1. This product is designed specially for industrial applications. If you are planning to use this product in the area where the use of electromagnetic wave is restricted because medical equipment and airplanes are used near its area, please confirm that this product does not interfere with those before you use this product. Please do not use this product unless you can confirm that this product does not interfere with those medical equipment and airplanes near the site.
2. Please pay attentions to the electromagnetic conditions around this product. This product uses electromagnetic wave as a communication method. Consequently, if there is a strong source of electromagnetic wave near this product, this product may not able to fully achieve its performance. Please check the electromagnetic conditions around the site where you are planning to use this product prior to use this product.
3. This instruction manual is protected by the law of copyright protects. Futaba Co. is not responsible to any problem and incident that are caused from reprinting this instruction manual by somebody other than Futaba.
FUTABA
Ni04-008-1 rev 4.0
Contents
1. INTRODUCTION 1-1. Special Features p.1 1-2. Names and functions of parts of the mobile station p.1 1-3. Names and functions of parts of the coupler unit p.3
2. Power 2-1. Before turning on the power p.3 2-2. Voltage of the power source p.3 2-3. Connector for the power source p.3 2-4. Power switch p.4
3. Coupler unit 3-1. Connecting the mobile station and the coupler unit p.5 3-2. Installment of coupler unit p.5 3-3. Distance between the coupler unit and feeder cable p.6
4. Connecting communication cable
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4-1. Connector for RS-232C/RS-422/RS-485 p.7
5. Setting switches p.8
6. Communication command p.10
7. Control command p.11
8. Address p.13
9. Communication with mobile stations p.13
10. Indicators p.14
11. External Reset p.14
12. Product specification p.14
13. Frequency channel p.15
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FUTABA
Ni04-008-1 rev 4.0
1. INTRODUCTION
1-1. Special Features
)() ()
1 FDK02TU mobile station communicates with the modem FDK01TU fixed station through
coupler FZE02TJ010 and 200-ohm feeder cable.
)
2 Communication speed is 100Kbps across the feeder wires.
) (
3 FDK has a function to carry out error correction by the combination of ARQ Automatic
Retransmission Request and FEC of BCH 15,7 .
)
4 In this system, multiple mobile stations can be allocated to the single feeder cable. And each mobile
station can have individual address that can be set externally. As a result, a single fixed station and multiple mobile stations can establish a communication network.
)
5 The interface between the external controller and the fixed station or the one between the external
controller and the mobile stations is designed to meet RS-422, RS-485 and R S232C.
1-2. Names and functions of parts of the mobile station
Indicators of signal reception level
Indicator of signal transmission
Switches to set address
Switches to set communication parameters
Switches to set transfer speed
Switches to set parameters for RS-422/RS-485 terminators
Indicator of power switch
)()
②⑦
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Ni04-008-1 rev 4.0
Power switch
Connector to the 24V DC power
Connector to the external reset
⑪()
Interface connector to RS-232C/RS422/RS485 specially defined pin assignment
⑧⑨⑩
R2 : Connector for receiving signal from coupler unit 2
R1 : Connector for receiving signal from coupler unit 1
T2 : Connector for sending signal to coupler unit 2
T1 : Connector for sending signal to coupler unit 1
⑫⑬ ⑭⑮
R2 R1 T2 T1
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1-3. Names and functions of parts of the coupler unit
Connect this terminal to the mobile station's R1 or R2.
This surface to face the feeder cable
Holes for screws to hold this coupler unit
Connect this terminal to the mobile station's T1 or T2.
Ni04-008-1 rev 4.0
2. Power
2-1. Before turning on the power
Be sure to read this instruction manual prior to turning on the power of the modems. Improper operations of the FDK modem may not only cause failures of communication but also cause malfunctions and/or damages of this modem and the external equipment connected to this modem. In order to establish proper communication between this modem and the fixed station, communication parameters should be set by switches, which should be set before turning on the power switch. In addition, since Futaba has specially defined the pin-assignment of interface connector for RS-232C/RS-422/RS-485; please carefully confirm the wire identifications of the interface cable and pin layout.
2-2. Voltage of the power source
The input voltage to this modem should be within the range of 20Vdc and 29Vdc. Otherwise, this modem and the external equipment connected to this modem may cause damages or malfunctions.
2-3. Connector for the power source
The type of the connector used for this modem is S2P-VH made by J.S.T. Mfg Co., Ltd. Supply the voltage anywhere between 20Vdc and 29Vdc to the "+" marked terminal and connect the ground wire to the "-"marked terminal.
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Ni04-008-1 rev 4.0
Connector for the power source
picture 2-3
2-4. Power switch
The label "POWER" is printed beside the power switch of this modem. See picture 2-4
()
Pushing this switch toward "ON" will turn on the power switch and the LED indicator of the power on top of the unit turns on green. On the other hand pushing the switch toward "OFF" will turn off the power. The picture 2-4 shows "OFF" state.
Power switch
picture 2-4
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Ni04-008-1 rev 4.0
3. Coupler unit 3-1. Connecting the mobile station and the coupler unit
A mobile station has four 50-ohm impedance SMA connectors. The connector type used here is;
Connector : MKT TAISEI CO., LTD. CON1718-BN 4 pieces
Two connecters are for transmission and the other two are for reception. Connections between a mobile station and the two units of couplers are shown in figure 3-1. T1 and R1 of a mobile station should be connected to one unit of two couplers. T2 and R2 of the mobile station should be connected to the other like figure 3-1.
mobile station
rear panel
T1 15x
T2 23x
R1 15x
R2 23x
3-2. Installment of coupler unit
Holes for screws to hold this coupler unit Use two ISO M3 screws to hold the unit.
This surface to face the feeder cable
coupler
coupler
ferrite core NEC TOKIN CO. ESD-SR-12 100-ohm
()
100MHz
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Ni04-008-1 rev 4.0
3-3. Distance between the coupler unit and feeder cable
Install coupler units and feeder cables in the shadowed area in the figure 3-3, otherwise communication cannot be carried out.
coupler unit
Y= 2 0mm
X=15mm
Figure 3-3
p.6FUTABA
4. Connecting communication cable
4-1. Connector for RS-232C/RS-422/RS-485
Connector model: Hirose Electric Co., Ltd. RDED-9P-LN 4-40 50
()()
Please select one out of RS-232C, RS-422 and RS-485.
12345
6789
D-sub 9PIN
PIN No. Signal name note
1 2 3 4 5 6/ 7 8 9
NC TD RS-232C transfer data RD RS-232C recieve data
NC GND Signal ground. RD+ RS422 RS485 RD­TD+ TD-
Ni04-008-1 rev 4.0
RS-232C uses the pins 2, 3 and 5. RS-422 and RS-485 use the pins 5 through 9. SW 1 on top of the unit can select either RS-422 or RS-485 and can either connect the termination resisters or disconnect them. SW2 is the common switch for RS-232C, RS-422 and RS485 to set parameters of communication speed and so on.
Please refer to the next section for further detail.
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5. Setting switches
The functions of the dipswitches and a rotary switch are follows:
SW1 8bit DIP-SW Set parameters of RS-422/485 SW2 8bit DIP-SW Set transfer speed SW3 8bit DIP-SW Set communication parameters SW4 3 sets of 16-step rotary switch Own station address
table 5-1
Ni04-008-1 rev 4.0
Table 5-2 SW1 DIP-8
Item bit ON OFF
()
内容
Set D-sub connector 1 Connect/disconnect TD+ and RD+ connected open Set termination 2 Connect/disconnect TD- and RD- connected open resisters RS-422/485 3 Conne ct/disc onnect the resister connected open
()
between TD+ and TD-
4 Conne ct/disc onnect the resister connected open
between RD+ and RD-
5 Connect/disconnect the pull-up connected open
resister to RD+
6 Connect/disconnect the pull-down connected open
resister to RD-
7 Set parameters of RS-422/485 OFF during Normally
reception driverRS-422/485 transmission ON
8 Reserved
The shadowed indicates the Ex-factory conditions
Figure 5-1 RS-422/485 interface circuitry
TD+
TD-
100Ω
bit3
LTC491
internal TD
RD+
RD-
bit1
bit2
100Ω
bit4
1kΩ
bit5
bit6
1kΩ
DE
bit7
1kΩ
internal RD
LTC491
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Ni04-008-1 rev 4.0
Table 5-3 SW2 DIP-8
()
Item bit ON OFF
Set D-sub connector 1 Select RS-232C or RS-422/485 RS-422/485 RS-232C
()
wiring of RS-232C 2
3
packet user data length Refer to table 4-4
4 Reserved Common for 5 Transfer speed RS-422/485/232C 6 Refer to table 4-5.
7
8 Reserved
The shadowed indicates the Ex-factory conditions.
Table 5-4 Setting of 1 packet user data length
No.
SW2 Numberofuserdatabytes
bit3 bit2 BYTE
[]
1OFFOFF 8 2OFFON 16 3ONOFF 32 4ONON 64
The shadowed indicates the Ex-factory conditions.
Table 5-5 Setting of transfer speed No.
bit7 bit6 bit5 bps
SW2 Transfer speed
[]
1 OFF OFF OFF 4800 2OFFOFFON 9600 3 OFF ON OFF 19200 4 OFF ON ON 38400 5 ON OFF OFF 57600 6 ON OFF ON reserve 7 ON ON OFF 115200 8 ON ON ON 115200
The shadowed indicates the Ex-factory conditions.
Table 5-6 SW3 DIP-8
()
Item bit content ON OFF
1 Data length 7 8 2 Stop bit 2 1
Communication parameters 3 Parity yes none
4 Parity even or odd even odd 5 Software flow control valid Not valid 6 Multi-connection or single multi single
connection with RS-422/485 Add "CR" and "LF" to reception
7 data and output it to the external add Not add
I/F
8 Output packets to all mobile output N o t
stations and the host computer output
The shadowed indicates the Ex-factory conditions.
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Ni04-008-1 rev 4.0
Table 5-7 SW4 3 sets of 16-step rotary switch
()
Item Effective value note
Own address 400h to 9FFh Default value is 400h
000h through 3FFh are prohibited.
6. Communication command
Input and output between external control equipment and mobile stations are carried out by packet method. The data format of the packet method is either in the sequence of "@TXT address user data CR LF " or in the sequence of "@TBN address data length user data "
()( )( )
()( )[][]
Binary data method is useful to avoid communication errors when a control code matches exactly a part of user data.
Text data @TXT address user data CR LF
()( )[][]
Address : ASCII code, hexadecimal 3-digits
()
For instance, 4 is "34h" in ASCII. Data : ASCII code, hexadecimal The data length : Arbitrary but no more than 1024 bytes.
[]
CR : 0Dh in hexadecimal
[]
LF : 0Ah in hexadecimal
Example : Sending "ABCDEFG" to a mobile station whose address is 400.
@TXT400ABCDEFG CR LF
Binary data @TBN address data length user data
()( )( )
[][]
Address : ASCII code, hexadecimal 3-digits Data length : "001" to "400" 0 to 1024 bytes
()
The number of b ytes should be expressed by hexadecimal 3-digits in
ASCII code.
[][]
CR LF : not necessary
If data length is longer than predetermined data length, the surplus of the data will slide in front of the next instruction. Therefore "NG CR LF " may be returned to the data
[][]
sender.
Example : Sending 7 bytes of binary data to a mobile station w hose address is 400.
@TBN400007 7 bytes of binary data
()
Taking into consideration the manual input through terminal software, the text data method can delete a character by recognizing backspace key while the binary data method treats backspace key as data.
In the communication between the feeder cable and mobile stations, a packet is defined and transmitted as the number of user bytes that are set by bit2 and bit3 of the DIP SW2.
In the case that transmission and reception of all the data is completed properly, the sender will output the
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Ni04-008-1 rev 4.0
message "OK CR LF " after receiving ACK of the last packet.
[][]
On the other hand, the receiver will output the same character string that was sent from the sender from the headfirst. In case of @TBN command, the receiver will output the data that is within the range determined by the user data length, otherwise surplus of the data will not be outputted. In case of communication error, if ACK is not returned from the destination after repeating retransmission up to the preset number, the sender will stop sending data and output "NG CR LF " immediately after
[][]
detection of the end of input data. In case of failure while sending a packet due to communication error, the sender will output the partial data that the sender could properly receive from the external interface of the receiver.
7. Control command
Control commands are used for controlling the fixed station.
Command table
No. Command content
string
FRQ Write or read frequency channel number
PNG Request response & read the reception intensity of the destination
SWR Read switch information
RST Reset software
COP Setting of the coupler or readout
@FRQ : Write or read frequency channel number
)[][]
1 Input : @ FRQpp CR LF
()
()
note
pp : Input a number between 1 and 50 ASCII code or input nothing for pp.
Inputting a single digit is allowed for 1 through 9. Do not input space between "FRQ" and "pp".
)
2 Processing : If there is no input for "pp", the current frequency channel number will be outputted.
Response message
[][]
pp : 01 to 50 ASCII code
()
()
note
FRQ = pp CR LF
Spaces are necessary in front of and afterwards of " =".
: If a channel number is inputted in "pp", this modem will return "OK" message to the host
computer after changing the SRAM register and reassign the frequency number,.
)
3 Frequency channel at the booting
At the booting this modem and resetting the software, the frequency channel is given by the setting bySW5onthecasetop.
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Ni04-008-1 rev 4.0
@PNG : Request response & read the reception intensity of the destination
)[][]
1 Input : @PNG CR LF
)
2 Processing : Receiving this command, this modem returns as a response message the signal intensity
of the last packet that this modem has received.
Response massage
RSSI = nn CR LF
[][]
nn : Hexadecimal number of signal i ntensity in dBm
[]
@SWR : Read switch information
)[][]
1 Input : @SWR CR LF
)
2 Processing : Receiving this command, this modem outputs information related to its switches of SW2
through SW5. SW1 has no function to send its information.
SW2 : Binary, 8 digits 0: OFF, 1:ON BIT8 is in the far left. SW3 : Binary, 8 digits 0: OFF, 1:ON BIT8 is in the far left. SW4 : Hexadecimal, 2 digits The lower 2 digits of address
() ()
()
SW5 : Hexadecimal, 2 digits
In case of the fixed station, this figure shows the setting condition of its channel switches. The most significant digit of the mobile station address corresponds to the rotary switch in the far right of the SW5.
@RST : Reset software
)[][]
1 Input : @RST CR LF
)
2 Processing : Receiving this command, software will be reset.
This command restarts the exerciser program from the start address. Also the SRAM register will be reset to the condition when this modem was turned on. In addition, this command will initialize not only the software but also the hardware of this modem. It takes about 300ms. After the completion of initialization, a response message of "OK" will be returned to the host computer.
@COP : Setting of the coupler or readout valid only for mobile stations
()
)[][]
1 Input : @COPp CR LF
"p" should be 1 or 2 in ASCII code, or enter nothing.
Do not input space between "COP" and "p".
)
2 Processing : in case of no value for "p";
The current status of the coupler is read out.
The message will be;
COP = p CR LF
[][]
p=1or2inASCIIcode
A space code 0x20 will be added to either side of the "=".
()
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Ni04-008-1 rev 4.0
: In case that some value is inputted for "p":
Coupler units will be switched.
)
3 Default setting
COP = 1
)
4 Timing of command execution
Receiving a command from external I/F, the mobile terminal will carry out the command and return its end message immediately after the disconnection of the coupler is completed. This command will be carried out regardless of the communication status on the feeder.
8. Address
The effective addresses for mobile stations are from 400 trough 9FF. Use rotary switch SW4 for setting. Set the address at "001" when sending data to the fixed station from mobile stations. The address setting of the fixed station is required only for the host computer to send control command to the specific one of the fixed stations that is connected in multi-drop fashion. No specific address is necessary in case sending data from mobile stations, because there exits only one fixed station.
9. Communication with mobile stations
Communication procedure an example
Set parameters of fixed station, and make it effective to communicate with mobile stations.
Connect to the power source.
③( )
Connect the external interface One of RS-232C, RS422 and RS485
Connect to the matching/distributing unit.
(② )
Turn on the fixed station and mobile stations.
()
Wait more than 1 second and then set frequency channel.
()
The order between and can be changed freely.
The order to turn on the powers is free.
After receiving a response of "OK", forward to the next step.
Send command/data in format of @TXT or @TBN.
If "OK" is returned, the communication is completed.
If "NG" is returned, possible reasons of the failure are insufficient signal strength and improper settings of communication cable, switches and frequencies. Send @PNG command and read the value of RSSI. If the value is 57 or lager, please confirm the setting condition again. If "OK" is returned, it is possible to continue communication by repeating .
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Ni04-008-1 rev 4.0
10. Indicators
POWER When green LED is on, the power is on. DOWN LINK When green LED is off, there is no packet.
When green LED is on, packets have been sent to feeder cables. UP LINK Combinations of eight LEDs indicate the levels of the signal intensity. RX LEVEL 2 Red LEDs ON : or =-90dBm
2 Red and 1 Orange LEDs : or =-85dBm 2 Red and 2 Orange LEDs : or =-80dBm 2 Red, 2 Orange 1 Green LEDs : or =-75dBm 2 Red, 2 Orange 2 Green LEDs : or =-70dBm 2 Red, 2 Orange 3 Green LEDs : or =-65dBm 2 Red, 2 Orange 4 Green LEDs : -65dBm
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11. External Reset
The following connector is equipped with this modem so that the hardware of this modem can be reset externally.
Connector type : J.S.T. Mfg Co., Ltd S3B-XH-SM3-TB
In order to reset this modem externally, short #2 and #3 pins of the RESET connector in the picture 11-1 more than 10ms: then disconnect them. One of the terminals is connected to the internal power source and the other is to the ground line through 560ohm resister respectively.
12. Product specification 12-1. communication characteristics of feeder cable
項目
Up link frequency band transmitter Down link frequency band receiver Frequency band per channel Interval between frequency channels Number of frequency channels Emission power
Reception signal intensity -87dBm at 100kbs, BER Addresses for mobile modems own address addresses Communication speed
()
()
()
151 MHz 156 MHz 230 MHz 235 MHz
FCC part15 ClassB
≦μ
43.5dB V/m at 3m
〜 〜
100 kHz 100 kHz
50
(≦
400h 9FFh 1536
〜(
100 kbps
10
-
)
Communication mode Full-Duplex Packet mode Error detection/correction Combination of ARQ and BCH
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Ni04-008-1 rev 4.0
12-2. external I/F specification
Item Notes Connector D-sub 9 pins Communication standards RS-232C, RS-422, RS-485 Specially defined pin
assignments are used for this product.
(
)
Communication speed 4800bps to 115.2kbps Communication method Full-Duplex Packet mode
RS-232C,RS-422 RS-485
Full-Duplex Packet mode
others Connect/disconnect signal linesConnect/disconnect
terminator resistance for RS-422 and RS485
12-3. mobile station's general specification
Item Notes
Voltage of the power source DC 20V to 29V Consumption power Outer dimensions Weight Material of the chassis Iron 1 mm thickness
≦3W 102 D x 116 W x 35 H mm() ( ) () ≦
550g
()
Surface treatment of the chassis and color Surface treatment : Coating on bonded steelColor
: DIC 546 1/2 Dainippon Ink
()
Operating temperature range -10C to +50C Storage temperature range -20C to +70C Operating humidity rage 35%RH to 95%RH under no condensation Storage humidity range 35%RH to 95%RH under no condensation
() ()
Anti-vibration The product should survive the following
vibration test;
Vibration amplitude : 3.5mm Frequency : 10Hz 2 hours for back and forth 2 hours for left and right 4 hours for up and down
Anti-shock The product should survive the following shock
test;
Acceleration : 500
m/s
2
3 times along with 3 axis,
total 9 times
500 m/s
2
Anti-electro static Apply following high voltageInput/output
terminals
±( )
: 1 kV contact d ischarge Chassis
±( )
: 5kV non-contact discharge There should be no malfunction after test. Chassis
±( )
: 10kV non-contact discharge
There should be no damage after test.The test follows JASO-D-001-94 5.8 A-2,B-2,C-2
()
p.15FUTABA
13. Frequency channel
Channel No. Down-link Up-link Channel No. Down-link Up-link
1 230.05 151.05 26 232.55 153.55 2 230.15 151.15 27 232.65 153.65 3 230.25 151.25 28 232.75 153.75 4 230.35 151.35 29 232.85 153.85 5 230.45 151.45 30 232.95 153.95 6 230.55 151.55 31 233.05 154.05 7 230.65 151.65 32 233.15 154.15 8 230.75 151.75 33 233.25 154.25
9 230.85 151.85 34 233.35 154.35 10 230.95 151.95 35 233.45 154.45 11 231.05 152.05 36 233.55 154.55 12 231.15 152.15 37 233.65 154.65 13 231.25 152.25 38 233.75 154.75 14 231.35 152.35 39 233.85 154.85 15 231.45 152.45 40 233.95 154.95 16 231.55 152.55 41 234.05 155.05 17 231.65 152.65 42 234.15 155.15 18 231.75 152.75 43 234.25 155.25 19 231.85 152.85 44 234.35 155.35 20 231.95 152.95 45 234.45 155.45 21 232.05 153.05 46 234.55 155.55 22 232.15 153.15 47 234.65 155.65 23 232.25 153.25 48 234.75 155.75 24 232.35 153.35 49 234.85 155.85 25 232.45 153.45 50 234.95 155.95
Ni04-008-1 rev 4.0
Frequency Frequency
[] [] [] []
MHz MHz MHz MHz
FUTABA
p.16
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