Approved Document UI-FBU-01 Issue 3.0 January 2013
NOTE
PLEASE READ THIS MANUAL BEFORE
HANDLING THE EQUIPMENT AND OBSERVE
ALL ADVICE GIVEN IN IT.
THIS PARTICULARLY APPLIES TO THE
PRECAUTIONS NECESSARY TO AVOID E.S.D.
The panel is safe to operate provided it has been installed in compliance with the manufacturer’s instructions and
used in accordance with this manual.
Hazardous voltages are present inside the panel—DO NOT open it unless you are qualified and authorised to do
so. There is no need to open the panel’s enclosure except to carry out commissioning, maintenance and remedial
work. This work must only be carried out by competent service personnel who are fully conversant with the contents of the panel’s separate installation manual and have the necessary skills for maintaining this equipment.
This fire alarm system requires periodic checks as specified in BS 5839 Part 1 It is the responsibility of the system
user to ensure it is regularly serviced and maintained in good working order.
Disclaimer
No responsibility can be accepted by the manufacturer or distributors of this fire alarm panel for any misinterpretation of an instruction or guidance note or for the compliance of the system as a whole. The manufacturer’s policy
is one of continuous improvement and we reserve the right to make changes to product specifications at our discretion and without prior notice. E & O E.
The Fusion combines a powerful multi-loop analogue addressable control panel with conventional
and TWIN WIRE technologies and has been designed in accordance with European standards EN54
-2 and EN54-4, Fire Detection and Alarm systems - Control and Indicating Equipment. It utilises the
latest surface mount technology with a flash programmable 32 bit micro-controller for easier software
updates.
The panel operates with Apollo, XP95 & Discovery analogue addressable protocols and also
supports the Apollo and Hochiki ranges of conventional field devices. Four internal sounder circuits
are provided in the base unit, with an additional two circuits per loop card. Extra sounder circuits can
be provided with the use of modular PCBs.
The control panel is programmable via the keypad controls or via a PC or laptop, allowing the
configuration to be created off-site and uploaded.
In addition to the requirements of EN54-2 the control panel has the following facilities:Test Condition, to allow the automatic resetting of zones in alarm for testing purposes. EN54-2
Section 10, option with requirements.
Outputs to Fire Alarm Devices, to enable an audible warning to be sounded throughout a premises
upon the detection of a fire condition or the operation of a manual call point. EN54-2 section 7.8,
option with requirements.
Output to Fire Alarm Routing Equipment, monitored signal for use with remote, manned stations
etc. EN54-2, section 7.9.1, option with requirements.
Delays to Outputs, programmable delays to outputs can be configured. EN54-2 section 7.11, option
with requirements.
Note: If these delays are configured, a manual call point must be installed near the panel for the
purpose of overriding the delay.
Disablements of Addressable Devices, EN54-2 section 9.5, option with requirements
Fault signals from points, EN54-2 section 8.3, option with requirements
Also in addition to the requirements of EN54-2, all control panels have voltage free relay contacts for
faults and fire These are to be used for local control and signalling.
The Fusion has individually isolatable panel contacts via the menu with an auto enablement feature
and the option to remove all disablements. The menu is comprehensive, yet easy to use, allowing
electrical isolation of the loop via the keyboard. The menu also includes an enhanced test mode, with
or without sounders allowing all zones to be tested simultaneously if required.
clock, with back up, utilising a smart cap rather than a battery, thus eliminating battery life issues.
The Fusion incorporates a very fast auto learn sequence, only learning selected parts of the loop,
and if required can unlearn devices from the system. It supports the Apollo ancillary base sounders
and relays, local, zonal or common operation. A device monitoring mode allows activation of the
device outputs and control of the loop polling direction. Also there is a selectable maintenance
scanning threshold.
The Fusion has full networking capabilities as standard, utilising reliable CAN bus technology, with
response settings to evacuate,1st alarm, 2nd alarm, precinct and fault signals, with programmable
responses for loop sounders, panel sounder circuits, remote relays and loop modules.
It is assumed that users of this manual are competent fire alarm engineers with experience of fire
alarm installation and the relevant standards. It is recommended that the manual is read and
understood before attempting to commission or configure the control panel. The system should be
thoroughly tested following commissioning and prior to handover to confirm that it operates in
accordance with the specification and applicable legislation.
ITEMS SUPPLIED WITH THIS CONTROL PANEL
A) Fusion Quick Start Guide
Approved document No - UI-FBU-03
B) CD Containing Programming Software and pdf versions of the full Installation & Commissioning
manual (UI-FBU-01) and the full Operating manual (UI-FBU-02)
C) 2 off KEY801 Door lock keys
D) 2 off KEY107 Activate control keys
E) Spares pack containing:-
Small Cabinet Version
2 x 4K7, 0.25W EOL resistor
2 of each of the following fuses:
The control panel is combined multi loop, up to 64 zone, analogue addressable and / or conventional
unit with integral power supply and space for standby batteries. It has two additional sounder circuits
per loop card as well as, auxiliary volt free contacts and various remote inputs and outputs. Also 150
soft groups are provided for cause and effects configuration, per loop or 100 per conventional radial
card.
The control panel comprises a sheet steel enclosure suitable for wall mounting with a hinged,
lockable front access door. It can be semi-recessed if required by using a suitable flushing bezel.
Cable entry is via the top or rear of the cabinet, where 20mm 'knockouts' are provided.
Different key types are used for the door lock and the ‘enable' key-switch, to control levels of access.
A 2 x 40 character, backlit LCD is fitted to display event information and function or configuration
menus. Alarm and status information is provided by LED indicators and there is a 12 button keypad
which controls the system and allows access to the function and configuration options.
The control panel has 4 conventional Radial circuits supplied as standard and can accommodate
additional 4 way conventional circuit cards up to 64 circuits. Each radial circuit is configurable in one
of 3 possible ways. The default is for a traditional conventional monitored fire detection circuit. The
circuit can be set as a ‘TWIN’ wire where detectors and sounders can be connected to the same pair
of wires. In this configuration special ‘TWIN’ wire detector bases must be used for detector r emoval
monitoring. The Third possible configuration is as a monitored sounder circuit to activate Fire alarm
sounder devices. Each circuit is assigned to a detection ‘ZONE’ by default dependant on the card
address. The ZONE number can be reassigned. Each Radial can have a 40 character location
message. The radial circuits integrate seamlessly with the analogue addressable devices and
programmed zones. The Radial circuits can be used as inputs or outputs to any cause and effect
groups on the panel.
The Fusion panel is provided with an internal power supply module. The smaller FBUS models have
a 3 Amp module and the FBUL versions have a 5 Amp module. These modules Comply with the
requirements of EN54-4 :1988 and provide temperature compensated battery management, charging
and earth fault monitoring. The power supply modules consist of an assembly comprising AC mains
to 36vdc power pack and a control PCB with heat-sink which provides the control and monitoring
functions and 28vdc nominal power output. The power supply modules have two independent current
limited outputs for supplying power to the panel circuits.
Both power supply units are designed for use with VLRA sealed lead acid type batteries see
Installation manual for details of battery models and sizes. These rechargeable batteries provide
power in the case of a loss of AC mains power.
It is possible to power the panel from a remote power supply if required and input terminals are
provided to facilitate the remote supply input and also to monitor the unit for mains and battery
failure. An integral 5 amp power supply and expansion box to allow space for 17Ah batteries is also
available.
Access to the panel functions and configuration options is at different levels enabling restricted
access to certain functions. At the user level it is possible to disable parts of the system, set the time
and date, put the system into walktest mode and view the system status. Advanced options include
configuration, maintenance checks and fault finding mode.
The control panel incorporates an 'auto-learn' feature which enables the system devices to be
recognised on initial power up. Configuration of the system operation can be achieved via the panel
controls or by downloading data created in a PC software program.
Suppliers of articles for use at work are required under section 6 of the Health and Safety at Work
Act 1974 to ensure as reasonably as is practical that the article will be safe and without risk to
health when properly used. An article is not regarded as properly used if it is used "without regard
to any relevant information or advice" relating to its use made available by the supplier.
It is assumed that the system, of which this control panel is a part, has been designed by a
competent fire alarm system designer in accordance with BS 5839 Part 1 and with regard to BS
EN 54 parts 2 and 4 in the case of control equipment and power supplies. Design drawings
should be provided to clearly show the position of any field devices and ancillary equipment.
This product should be installed, commissioned and maintained by, or under the supervision of,
competent persons according to good engineering practice a nd,
(i) BS 7671 (IEE wiring regulations for electrical installations)
(ii) Codes of Practice
(iii) Statutory requirements
(iv) Any instructions spe cifically advised by the manufacturer
According to the provisions of the Act you are therefore requested to take such steps as are
necessary to ensure that any appropriate information about this product is made available by you
to anyone concerned with its use.
This equipment is designed to be operated from 230V AC, +10%, -15%, 1A 50/60 Hz mains
supplies and is of Class I construction. As such it must be connected to a protective earthing
conductor in the fixed wiring of the installation. Failure to ensure that all conductive accessible
parts of this equipment are adequately bonded to the protective earth will render the equipment
unsafe.
General
The control panel is a micro-processor controlled, analogue addressable fire alarm control
system, comprising of one circuit board, plus add on modular circuit boards.
The enclosure consists of back box and hinged, removable lid. Constructed of 1.2mm (18swg)
zintec mild steel and powder coated in textured light grey. The enclosure is designed to give
protection to IP30 level.
These panels are designed to comply with the requirements of EN 54 part 2 , but include integral
facilities to enable connection to older systems, which may not comply with current standards.
Installation of the panel should only be carried out by qualified personnel. The electronic
components within the panel can be damaged by static charge. Suitable precautions must be
taken when handling circuit boards. Never insert or remove boards or components, or connect
cables, with the mains power on or batteries connected.
The installation of fire detection and alarm systems should be carried out in accordance with
current IEE wiring regulations and in line with BS 5839 British Standard codes of practice for fire
alarm installations. The installation should be carried out by suitably qualified and experienced
technicians.
Care should be taken with regards to avoiding the close proximity of high voltage cables or areas
likely to induce electrical interference. Earth links should be maintained on all system cables and
grounded in the control panel.
Any junction boxes used should be clearly labelled FIRE ALARM.
Any ancillary devices, e.g. door retaining magnets, must be powered from a separate power
source.
Any coils or solenoids used in the system must be suppressed, to avoid damage to the control
equipment.
The site chosen for the location of the panel should be clean and dry, and not subject to shock or
vibration.Damp or salt air or environments where water ingress or extremes of temperature may
affect the panel must be avoided. The temperature should be in the range -5° to +40°C, and the
relative humidity should not exceed 95%.
ESD precaution
Electronic components are vulnerable to damage by Electrostatic Discharges (ESD). An ESD
wrist strap, suitably grounded, should be worn at all times when handling pcbs. These wrist straps
are designed to prevent the build up of static charges, not only within a persons body, but on
many other materials.
ESD damage is not always evident immediately, faults can manifest themselves at anytime in the
future.
All pcbs should be stored in static shielded bags (silvered) for safe keeping, when not mounted in
the control panel.
To comply with EMC (Electro Magnetic Compatibility) regulations and to reduce the risk of electrical
interference in the system wiring, we recommend the use of screened cables throughout the
installation.
Acceptable, commonly available, screened cables, which can be used on both the sounder and
detector circuits include FP200™, Firetuff™, Firecel™, MICC (Pyro™) or any other cable complying
with BS 6387 categories C, W, Z.. Refer to BS 5839 pt1 clause 26 for detailed information on cables
wiring and interconnections.
Cabling
Suitable cables should be brought into the cabinet using the knockouts provided via a suitable cable
gland recommended for use with that cable. The screen or drain wire of loop circuits should be
bonded to earth at one location only, and should be continuous throughout the circuit. Drain wires
should be terminated in the cabinet using the 4 way brass earthing terminal block p rovided.
Integrity of transmission paths
To satisfy the requirements of EN45 -2. and to ensure a reliable system, it should be designed and
maintained to local design and installation regulations.
The Fusion has loop isolators included in the panel, and external loop isolators must be included in
the loop wiring. A single short circuit fault will only disable devices in the section of wiring between
isolators. In the case of a single open circuit no devices will be lost, since monitoring will be from both
ends of the loop, a fault will be indicated in this circumstance.
A design issue with any analogue fire system is the combined effect of loop resistance, loop
capacitance and the current demand of items connected to the loop. Factors that influence this
include loop length, cable diameter, cable type, the number of isolators used and the number and
type of devices between isolators. We recommend the use of the Apollo loop calculator program
which can be used to check the integrity of a proposed installation. The following guidelines can be
used as a rule of thumb.
Maximum addressable loop length = 1km, with either 1mm2 or 1.5mm2 cables.
Maximum conventional Radial length = 500 metres, either 1mm2 or 1.5mm2 cables.
Approx 20 addressable devices between loop isolators of which no more than 6 should
be loop sounders.
Maximum 32 conventional detectors per radial circuit. Note a radial circuit must not
cover more than one physical zone area.
If loop sounders are used, use 1.5mm2 cable and do not fit more that 32 loop sounders
per loop in total.
Where conventional sounders are used, use 1.5mm2 cable and do not fit more than 22
The mains supply to the fire alarm panel should be hard wired, using suitable three core cable (no
less than 1.0 mm² and no more than 2.5mm² ) or a suitable three conductor system that meets the
appropriate national wiring regulations. The panel should be fed from an isolating switched fused
spur, supplied directly from the Main Distribution Board, fused at 3A. This should be secure from
unauthorised operation and be marked ‘FIRE ALARM: DO NOT SWITCH OF F’.
The mains supply must be exclusive to the fire panel.
As an alternative to a switched fused spur, an appropriately fused double pole isolating device may
be used (see diagram) providing it meets the appropriate national wiring regulations.
Recommended Batteries
The following batteries are approved for use with the Fusion control panels.
Yuasa NP range of sealed lead acid batteries or equivalent. 2 of each required for 24volt operation
FBUS small 3A version of control panel.
NP3.2-12 3.2 Ahr, 12 volt
NP7-12 7.0 Ahr, 12 volt
NP12-12 12 Ahr, 12 volt
FBUL large 5A version of control panel
NP7-12 7.0 Ahr, 12 volt
NP12-12 12 Ahr, 12 volt
NP 17-12 17 Ahr, 12 volt
The size of battery will be subject to battery standby calculations as required for BS5839
recommendations.
The detector and sounder circuit cabling is classed as extra low voltage and must be segregated
away from mains voltages.
NOTE. The Main PCB should be removed before any knockouts.
Always ensure that if a knockout is removed, the hole is filled with a good quality cable gland. Any
unused knockouts must be securely blanked off.
Knockouts should be removed with
a sharp tap at the rim of the knockout using a flat 6mm broad-bladed
screwdriver. Use of excessive force
will damage the enclosure around
the knockout.
Secure cabinet to the wall using the four indented holes in the back box . Ensure that the box is
mounted level in a convenient location where it may be easily operated and serviced and where it is
away from possible sources of vibration or shock and ingress of moisture .
External cables should be glanded via pre-formed knockouts at the top and rear of the box as
provided.
The enclosure should be cleaned of swarf etc., prior to re-fitting of the printed circuit board.
Replace the cross head screws in the accessory PCBs and Main PCB and reconnect the cables in
TB3 & TB4. Locate the white jumper lead and connect to the batteries as per the drawing on page
31. Locate the two battery connections from the PSU board and connect to the batteries. Carefully
place the batteries as indicated in the drawing above. Ensuring that the terminals are kept well
clear of the PCB support pillars.
Important.
For the FBUL (large fusion cabinet) to maintain the integrity of Access level 3 and prevent
unauthorised access to the internal parts of the control panel. M3 torx screws must be fitted
to the locations at the bottom and top of the inner door as shown.
Do not connect the mains supply to the panel until you are fully conversant with the layout and
features of the equipment.
A rating plate is fitted in the bottom right hand corner of the panel describing the nature of the supply
permitted.
The incoming mains supply should be brought into the panel in the bottom right hand corner, via the
knockout provided.
A suitable cable gland must be used to secure the outer sheath of the cable used. The earth must
first be connected to the primary earth stud (peg) marked with a symbol using the ring
crimp provided.
Sufficient earth lead should be left to allow Live and Neutral connections to be accidentally pulled
from terminal block, while leaving earth connection intact. Secondary earths may be connected to
the brass earthing block.
Field devices
Sensors, call points and input/output devices are supplied with full installation instructions.
Warning
High voltage testing of the wiring must be carried out before the control panel and any devices are
connected.
Controls maybe activated via key switch or 4 digit code entry. Use of the key switch precludes the
necessity to enter a code. Limited menu functions are available for viewing status information without
the need for key switch or code entry. See menu and control functions section of this manual for
further information.
If the key switch is turned to the ON position then the keypad becomes fully functional.
NOTE
Key lock
: It is not possible to withdraw the key in the ON position.
This allows authorised engineering personnel access to the inside of the control unit.
WARNING
danger. The voltages in this unit are high enough to cause injury.
: The power to the alarm unit should be isolated before gaining access, to prevent
16
CONTROL PANEL continued
General description
The control panel comprises a sheet-steel wall mounted enclosure with a lockable hinged door. All
the user controls and indicators are mounted on the fascia of the unit - there are no user controls
within the panel.
Normal Operation
In the normal operating mode only the green Supply Present LED (light emitting diode) should be
illuminated. The LCD (liquid crystal display) should be showing the current time, date and company
name, if programmed. Other indications that may show in normal operation are:
1. System normal – Controls are not active, limited menu available
2. Controls Active - If key-switch is in the ‘on’ position
3. Delayed – (LED) is displayed if any output delays are programmed
4. General Disablement – (LED) also shows ‘disablements active’ (LCD) displayed if any zones or
devices have been disabled, details of disablements can be viewed in ; Menu item / View active
disablements
5. Test mode – (LED) will show if engineer test mode has been set to areas on the system. Test
mode should only be used by authorised personnel.
6. Precinct Active - (LCD) remote input to activate alarm sounders is active (often referred to as
class change)
7. Alert Active - (LCD) remote input to pulse alarm sounders is active
8. Delays are Inactive - (LCD) programmed delays have been set to ‘off’.
Fire Alarm Event
A fire alarm event is caused by the activation of a field device. It may be generated automatically by
a smoke or heat detector sensing smoke or heat, or manually by the operation of a call point. In
either case it will cause an audible alarm to be given (usually throughout the building) and the event
details to be displayed and indicated on the control panel.
NOTE . Each system is individually configured for the required operation. Space is provided in the
manual to record the method of operation of this system, which should be completed by the installer.
The prescribed emergency fire alarm drill should commence immediately the alarm is heard (see
System Operation)
Fault Event
A fault event is generated when the control panel detects an internal malfunction or a fault on an
external circuit or device. A fault is indicated by the relevant LED/s and the buzzer sounding. A fault
description is shown on the LCD. Additional information about the fault may be obtained by pressing
button [ 1 ]
Control Event
A control event is caused by the operation of one or more of the keyboard pushbuttons. All controls
are inoperable until the 'Controls' keyswitch is set to the 'on' position, to prevent unauthorised
operation. A keypad is provided to silence and reset the system following a fire or fault event, initiate
an evacuation alarm, and to access the menu functions.
Indicates the presence of a Fire Alarm signal or an Evacuate command. Flashes red when there is a
fire and goes steady when alarm is silenced. Subsequent alarms will re-start the flashing.
Test Mode
Indicates system is in the Engineers Test mode.
General Disablement
Indicates that part of the system is disabled (isolated)
Supply Present
Indicates that the Mains or Battery supply is present.
General Fault
Indicates that a fault is present on the system. The LCD will show the details.
Pre-Alarm
Indicates that a detector has recorded a higher than normal analogue value which could signal an
impending fire condition.
Delayed
Lit when one or more output delays have been programmed. Flashes when one or more output
delays are running.
Sndr Fault / Disabled
Indicates a fault on the alarm sounder circuit. Sounder devices / circuits may be faulty or disabled.
(Fault = flashing, Disabled = steady)
Fire alarm routing output active.
Designated output to inform monitoring service is activated.
Fire alarm routing output disabled/faulty
Designated output to inform monitoring service has been disabled or has a fault condition
System Fault
Indicates that the processor has halted. This can only be reset by manual reset at access level 2. Will
remain on even if the system has automatically re-started
More Events
Indicates that there are more events. Scroll to view them
Power Fault
Indicates power supply failures. The LCD will show the details.
Fire Detection Zones
Up to 64 indicators (Zones 1-64) to show which area (group of devices) has activated in a fire
condition. LED will flash for new zone in alarm and become steady when alarm is silenced.
The LCD displays event information, status information, and the option menus. It has two lines of
text, each with 40 characters , and is backlit when there is an active event on the system or the
menu options are accessed. In the normal operating mode the backlight is dim and the top line
displays a default text message or user-defined text. The second line displays the current time
and date, e.g.
When an event occurs, the backlight is activated and the LCD shows the event details, e.g.
SYSTEM NORMAL 9:36 15/03/04
FIRE ZONE 01 OF 01 Z0NES 01 OF 01
PANEL 01 RECENT ZONE 01
The display shows the event type, i.e. Fire, the zone that the activated device is in, i.e. zone 1,
and the number of events, i.e. 1. The bottom line alternates with the device location text (if programmed)
Pressing button [1] reveals the device information, Type, i.e manual call point, address number
and time and date of the event. This button will function regardless of status of keyswitch.
NOTE : Fault conditions on the system are suppressed when Fire events are present. The GEN-
ERAL FAULT LED is illuminated and faults can be viewed if required via the 'View Active Faults'
option - when button [1] is pressed.
The bottom line displays a text message describing the device location.
In the menu mode, menu options are displayed as follows:
The Keypad is used to navigate through the menu options and select functions as described in
the installation and commissioning manual.
Expansion zone led card 48 additional zonal fire leds
and software disk kit
4 conventional radial circuits
2 configurable relays
Std programming and download
kit
21
MAIN PCB
Adjustments
Contrast
The display contrast should be adjusted for convenient viewing in the light available.
Volume Adjust
The Fault buzzer volume can be adjusted to suit requirements. It should be noted however that
on the minimum setting the buzzer is muted. The Fire buzzer and system fault buzzer
Volumes cannot be adjusted.
Connections
Terminal block 1.
Key switch connections. ‘KEY SW’ ‘0V’ With the key switch in the “ON” position these terminals
are shorted together. Extra 0v terminals are provided for use with inputs.
Each panel on the network must occupy a different panel address, including network repeater
panels.
Panel addresses may be contiguous. i.e not in numerical sequence gaps are permitted. If a network
error is present the following message is shown on the LCD display.
NETWORK ERROR
PANELS FOUND -1L34- - - -
From this display it is possible to determine the network status, The — signifies a missing panel, a
number shows address present. L signifies the address location of the currently viewed panel. This
information must be compared to the known system setup.
These four switches are used for network addressing and set the panel
number. They represent a binary value with switch 1 as the lease significant bit (LSB) and switch 4 as the most significant bit (MSB). All switches
have a 0 value when switched off.
(labelled 1 on PCB legend) = 1
(labelled 2 on PCB legend) = 2
(labelled 4 on PCB legend) = 4
(labelled 8 on PCB legend) = 8
panel address range = 00 to 15
(labelled 16 on PCB legend) not currently in use
(labelled P on PCB legend) This switch is for program mode. It enables
the engineer menu options for configuration. This switch is also a memory
write protect switch.
(labelled F on PCB legend) This switch is for use when re-programming
the processor firmware. DO NOT OPERATE THIS SWITCH IN NORMAL
USE!