Furuno TM904 Installation Guide

OWNER’ S GUIDE & INSTALLATION INSTRUCTIONS
Transom Mount Side Scan Transducer
Model: TM904
Follow the precautions below for optimal product performance and to reduce the risk of property damage, personal injury, and/or death.
WARNING: Always wear safety glasses, a dust mask, and
ear protection when installing.
WARNING: When the boat is placed in the water,
D-20990-rev.1 102642-rev.1 09/28/22
immediately check for leaks around the screws and any other holes drilled in the hull.
CAUTION: Never pull, carry, or hold the sensor by the cable as this may sever internal connections.
CAUTION: Never strike the transducer with anything except the palm of the hand. Never strike the paddlewheel.
CAUTION: Never use solvents. Cleaner, fuel, sealant, paint and other products may contain solvents that can damage plastic parts, especially the transducer’s face.
IMPORTANT: Please read the instructions completely before proceeding with the installation. These instructions supersede any other instructions in your instrument manual if they differ.
Record the information found on the cable tag for future reference.
Part No:____________________Serial No:________________________
Date_______________Frequency____________________________kHz
Mounting Location
CAUTION: Do not mount the sensor in line with or near water
intake or discharge openings; or behind strakes, struts, fittings, or hull irregularities that will disturb the water flow.
• For the best performance, the sensor must be in contact with smooth water. To identify an area of “clean” water, observe the water flow off the transom while the boat is underway.
• Mounting the sensor on the side of the transom where the propeller blades are moving downward is preferred (Figure 1).
• Mount the sensor as close to the centerline (keel) of the boat as possible to ensure the transducer’s face remains in the water when the boat is turning.
Applications
• Not recommended for boats with inboard engine(s).
• Not recommended for a stepped hull
• Adjusts to transom angles from 0
• Vertically orients sound beam on hull with deadrise angle up to 28
• Recommended for boats capable of speeds up to 30kn (35MPH). Optimal speed is 1.5 - 8.5 kn (2 - 10MPH).
–30
Tools & Materials
Safety glasses Dust mask Ear protection Pencil Electric drill Drill bits and hole saws:
Bracket holes 5mm, #4, or 7/32" Transom hole (optional) 2mm or 1/16" larger than connector Ø Cable clamp holes 3mm or 1/8"
Masking tape Angle finder Grommets (some installations) Marine sealant (suitable for below waterline) Socket wrench Torque wrench Screwdrivers Straight edge Cable ties Water-based anti-fouling paint (mandatory in salt water)
Boat Types
- Single drive boat—Mount a minimum of 15cm (6") beyond the swing radius of the propeller (Figure 1).
- Twin drive boat—Mount between the drives a minimum of 15cm (6") beyond the swing radius of the propeller.
- Trim tabs—Mount inside the trim tab, space permitting.
- Stepped transom—Mount the transducer on the lowest step.
NOTE: The side of the transom where propeller blades are moving downward is preferred.
parallel to waterline
hull projection 0–3mm (0–1/8")
15 cm (6") minimum beyond swing radius
Figure 1. Mounting location on single drive boat
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washer (2)
cable
bracket
spacer
lock nut
Mounting the Bracket
CAUTION: Metal hull—The stainless steel bracket must be
isolated from a metal hull to prevent electrolytic corrosion. Place non-metal insulating washers between the bracket and the metal hull.
bolt
transducer
Figure 2. Attaching the bracket to the transducer
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Installation
Attaching the Bracket to the Transducer
1. Slide a washer onto the bolt (Figure 2).
2. Align the bracket to the transducer and insert the bolt through the upper hole in the transducer. Slide the spacer onto the bolt and push the bolt through the remaining hole in the transducer and the bracket. Ensure the cable passes between the bracket and the spacer.
3. Slide the remaining washer onto the bolt and hand tighten the lock nut onto the bolt.
Hole Drilling
CAUTION: To prevent drilling too deeply, wrap masking tape around the bit 22mm (7/8") from the point.
NOTE: Fiberglass hull—Minimize surface cracking by running the drill in reverse until the gelcoat is penetrated.
1. At the selected location position the transducer, so it projects 3mm (1/8") below the bottom edge of the transom (Figure 1).
1. Remove the bracket from the transducer.
2. Apply marine sealant to the threads of the three hex-washer-head screws to prevent water seepage into the transom. Screw the
bracket to the hull using a socket wrench. Do not tighten the
screws at this time.
3. Reinstall the transducer to the bracket (Figure 2).
Checking the Sensor Angle & Projection
CAUTION: Do not position the leading edge of the sensor deeper in the water than the trailing edge because aeration will occur.
CAUTION: Do not position the sensor deeper into the water than necessary to avoid increasing drag, spray, and water noise and reducing boat speed.
1. Using the vertical adjustment space in the bracket slots, slide the assembly up or down until the bottom inside corner of the transducer projections 0– 3 mm (0 – 1/8") below the bottom of the hull (Figure 1). When you are satisfied with the position of the transducer, tighten the three bracket screws. For clear access to the screws, remove the transducer assembly from the bracket
(Figure 2). When reattaching, be sure to include the spacer.
2. With the transducer in the operational position, use a straight edge to sight the underside of the transducer relative to the underside of the hull (Figure 3). The trailing edge of the transducer should be 1– 6mm (1/16 –1/4") below the leading edge. When you are satisfied with the position of the transducer, use a torque wrench to tighten the lock nut to 40ft lbs.
detail
2. Be sure the bottom of the transducer is parallel to the waterline.
3. Mark the screw holes with an “X” in the center of each slot in the
bracket.
4. Using a 5mm, #4, or 7/32" drill bit, drill three holes 22mm (7/8") deep at the marked locations.
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torque lock nut
to 40ft lbs
slight angle
angle reversed
Figure 3. Sensor angle adjustment
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angle too steep
Testing on the Water
15cm (6")
cable cover
cable clamp
Figure 4. Cable routing
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1. Become familiar with your echosounder’s performance at a speed of 4kn (5MPH).
2. Gradually increase the boat speed and observe the gradual decline in performance due to turbulent water flowing under the transducer’s face.
3. If the decline in performance is sudden (not gradual), identify the boat speed at which the onset occurred. Return the boat to this speed, then gradually increase speed while making moderate turns in both directions.
4. If the performance improves while turning to the side on which the sensor is installed, the transducer’s position probably needs adjustment. The transducer is probably in turbulent or aerated water.
To improve performance, try the following one at a time in the order given, in small increments.
a. Increase the sensor’s angle in the water. Review “Checking
the Sensor Angle & Projection: and see Figure 3.
b. Move the sensor deeper into the water in increments of 3mm
(1/8") (Figure 4).
c. Move the sensor closer to the centerline of the boat.
Fill unused screw holes with marine sealant.
NOTE: Optimal operating speed for a side scan transducer is
1.5 - 8.5 kn (2 - 10MPH).
Cable Routing & Connecting
CAUTION: Do not remove the connector to ease cable routing. If the
cable must be cut and spliced, use Airmar’s splash-proof Junction Box No. 33-035 and follow the instructions provided. Removing the waterproof connector or cutting the cable, except when using a water-tight junction box, will void the sensor warranty.
Route the sensor cable over the transom, through a drain hole, or through a new hole drilled in the transom above the waterline.
1. If a hole must be drilled through the transom, choose a location well above the waterline (Figure 4). Check for obstructions such as trim tabs, pumps, or wiring inside the hull. Mark the location with a pencil. Drill a hole using the appropriate size bit to accommodate the connector.
2. Route the cable over or through the transom.
3. On the outside of the hull, secure the cable against the transom using the cable clamps. Position a cable clamp 15cm (6") above the bracket and mark the mounting hole with a pencil.
8. Position the two cable clamps and fasten them in place. If used, push the cable cover over the cable and screw it in place.
9. Route the cable to the instrument being careful not to tear the cable jacket when passing it through the bulkhead(s) and other parts of the boat. Use grommets to prevent chaffing. To reduce electrical interference, separate the sensor cable from other electrical wiring and the engine(s). Coil any excess cable and secure it in place with cable ties to prevent damage.
10.Refer to your echosounder owner’s manual to connect the sensor to the instrument.
Checking for Leaks
When the boat is placed in the water, immediately check for leaks around the screws and any other holes drilled in the hull. Note that very small leaks may not be readily observed. Do not leave the boat in the water unchecked for more than three hours.
Operation & Maintenance
Anti-fouling Paint
Surfaces exposed to salt water that do not interlock, must be
coated with anti-fouling paint. Use water-based anti-fouling paint only. Never use ketone-based paint, since ketones can attack many types of plastic possibly causing damage to the transducer. Reapply paint every 6 months or at the beginning of each boating season.
Cleaning
Aquatic growth can accumulate rapidly on the sensor’s surface reducing performance within weeks. Clean the transducer’s face with a Scotch-Brite taking care to avoid making scratches. If the fouling is severe, lightly wet sand with fine grade wet / dry paper.
®
scour pad and mild household detergent
4. Position the second cable clamp halfway between the first clamp and the cable hole. Mark this mounting hole.
5. If a hole has been drilled in the transom, open the appropriate slot in the cable cover. Position the cover over the cable where it enters the hull. Mark the two mounting holes.
6. At each of the marked locations, use a 3mm or 1/8" bit to drill a hole 10mm (3/8") deep.
7. Apply marine sealant to the threads of the #6 x 1/2" self-tapping screws to prevent water from seeping into the transom. If you have drilled a hole through the transom, apply marine sealant to the space around the cable where it passes through the transom.
Sensor Replacement & Parts
The information needed to order a replacement sensor is printed on the cable tag. Do not remove this tag. When ordering, specify the part number, serial number, date, and frequency in kHz. For convenient reference, record this information on the top of page one.
Lost, broken or worn parts should be replaced immediately. Obtain parts from your instrument manufacturer or marine dealer.
Gemeco
Airmar EMEA
USA Tel: 803-693-0777 email: sales@gemeco.com
Europe, Middle East, Africa Tel: +33.(0)2.23.52.06.48 email: sales@airmar-emea.com
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35 Meadowbrook Drive, Milford, New Hampshire 03055-4613, USA
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