Furuno GD-1920C User Manual

Installation Manual MARINE RADAR MODEL1824C/1834C/ 1934C/1944C/1954C/1964C COLOR VIDEO PLOTTER GD-1920C

SAFETY INSTRUCTIONS ......................

i

EQUIPMENT LISTS...............................

ii

SYSTEM CONFIGURATIONS..............

iv

1. MOUNTING.....................................

1-1

1.1

Mounting the Display Unit...............

1-1

1.2

Mounting the Antenna Unit of

 

 

MODEL1824C ................................

1-4

1.3

Mounting the Antenna Unit of

 

 

MODEL1834C ..............................

1-12

1.4Mounting the Antenna Unit of MODEL1934C/1944C/1954C/1964C

......................................................1-17

3. SETTING UP THE EQUIPMENT

....3-1

3.1

Setting up with the Installation Wizard.

 

........................................................

3-1

3.2

Checking Magnetron Heater Voltage

 

......................................................

3-15

3.3

Remote Controller Setting ............

3-15

4. OPTIONAL EQUIPMENT ...............

4-1

4.1

ARP Kit ARP-11 ..............................

4-1

4.2

Connection of Video

 

 

Equipment/External Monitor/Remote

 

Display ............................................

4-4

1.5 Mounting the Power Supply Unit

 

(MODEL 1954C/1964C)................

1-26

2. WIRING ...........................................

2-1

 

2.1

Standard Wiring ..............................

2-1

 

2.2

External Buzzer (optional supply) ...

2-4

 

2.3

How to Connect with a PC..............

2-5

 

2.4

Wiring the Power Supply Unit (MODEL

 

1954C/1964C) ................................

2-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PACKING LISTS ...............................

A-1

OUTLINE DRAWINGS ......................

D-1

INTERCONNECTION DIAGRAMS ....

S-1

VX2

www.furuno.co.jp

All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

The paper used in this manual is elemental chlorine free.

FURUNO Authorized Distributor/Dealer

9-52 Ashihara-cho,

Nishinomiya, 662-8580, JAPAN

Telephone : +81-(0)798-65-2111

Fax

: +81-(0)798-65-4200

All rights reserved.

Printed in Japan

A : FEB. 2005

H : JUL. 16, 2009

Pub. No. IME-35430-H

(HIMA ) MODEL1804C_GD-1920C

*00015180317*

*00015180317*

* 0 0 0 1 5 1 8 0 3 1 7 *

SAFETY INSTRUCTIONS

WARNING

 

Do not open the equipment

 

unless totally familiar with

 

electrical circuits and

 

service manual.

ELECTRICAL

Only qualified personnel

should work inside the

SHOCK

HAZARD

equipment.

 

 

 

Wear a safety belt and hard

 

hat when working on the

 

antenna unit.

Serious injury or death can result if someone falls from the radar mast.

Construct a suitable service platform from which to install the antenna unit.

Serious injury or death can result if someone falls from the radar mast.

Turn off the power at the mains switchboard before beginning the installation.

Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.

CAUTION

Ground the equipment to prevent electrical shock and mutual interference.

Observe the following compass safe distances to prevent deviation of a magnetic compass.

 

Standard

Steering

 

 

 

Display unit

0.70 m

0.45 m

MODEL1824C antenna unit

1.25 m

0.85 m

MODEL1834C antenna unit

0.90 m

0.70 m

MODEL1934C antenna unit

1.00 m

0.80 m

MODEL1944C antenna unit

1.00 m

0.80 m

MODEL1954C antenna unit

1.00 m

0.75 m

MODEL 1964C antenna unit

1.65 m

1.25 m

Power supply unit PSU-005*1

1.40 m

0.95 m

Power supply unit PSU-008*2

0.80 m

0.50 m

*1 For MODEL 1954C *2 For MODEL1964C

WARNING

Radio Frequency

Radiation Hazard

The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance.

Distances at which RF radiation levels of 100 and 10 W/m2 exist are given in the table below.

Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. This is possible - Ask your FURUNO representative or dealer to provide this feature.

 

 

Distance to

Distance to

MODEL

100 W/m2

10 W/m2

 

 

point

point

 

 

 

 

MODEL

Nil

Worst case

1824C

0.70 m

 

 

 

 

MODEL

Nil

Worst case

1834C

1.50 m

 

 

 

 

 

MODEL

Worst case

Worst case

1934C

0.20 m

1.70 m

 

 

 

 

MODEL

Nil

Worst case

1944C

1.20 m

 

 

 

 

 

 

XN-12A

Worst case

Worst case

MODEL

0.10 m

2.00 m

 

1954C

XN-13A

Nil

Worst case

 

1.40 m

 

 

 

 

XN-12A

Worst case

Worst case

MODEL

0.50 m

5.40 m

 

1964C

XN-13A

Worst case

Worst case

 

 

0.40 m

3.60 m

 

 

 

 

 

 

i

EQUIPMENT LISTS

Standard supply

Name

Type

Code No.

Qty

Display unit

RDP-149

-

1

 

RSB-0094-075

-

 

 

RSB-0071-057

-

 

 

XN10A-RSB-0070-064

-

 

 

XN10A-RSB-0073-064

-

 

 

XN12A-RSB-0070-059

-

1

Antenna unit

XN12A-RSB-0073-059

-

 

XN12A-RSB-0072-060

-

 

 

 

 

XN12A-RSB-0073-060

-

 

 

XN13A-RSB-0072-060

-

 

 

XN12A-RSB-0072-061

-

1

 

XN12A-RSB-0073-061

-

 

 

XN13A-RSB-0072-061

-

 

Power supply unit

PSU-005

-

1

Power supply unit

PSU-008

-

1

Remote controller

RMC-100

000-089-885

1

set

 

 

 

 

CP03-25401

008-443-160

1set

 

CP03-16901

008-478-750

1set

 

CP03-18401

008-503-360

1set

 

 

 

 

 

CP03-22700

000-080-049

1set

 

 

 

 

 

CP03-21800

000-080-014

 

 

 

 

 

 

CP03-21810

000-080-015

1

 

 

 

 

CP03-21820

000-080-016

 

 

Installation

 

 

 

CP03-21830

000-080-017

 

materials

 

 

 

 

 

 

CP03-22000

000-080-021

 

 

 

 

 

 

CP03-22010

000-080-022

1

 

 

 

 

CP03-22020

000-080-023

 

 

 

 

 

 

 

CP03-22030

000-080-024

 

 

 

 

 

 

CP03-30500

000-083-620

 

 

CP03-30510

000-083-621

1

 

CP03-30520

000-083-622

 

 

 

CP03-30530

000-083-623

 

Remarks

MODEL 1824C

MODEL 1834C MODEL1934C, 24 rpm MODEL1934C, 48 rpm MODEL1944C, 24 rpm MODEL1944C, 48 rpm MODEL1954C, 4 ft, 24 rpm MODEL1954C, 4 ft, 48 rpm MODEL1954C, 6 ft, 24 rpm MODEL1964C, 4 ft, 24 rpm MODEL1964C, 4 ft, 48 rpm MODEL1964C, 6 ft, 24 rpm For MODEL1954C

For MODEL1964C

Remote controller, vinyl case, battery, labels

For ant. unit of Model 1824C For ant. unit of Model 1834C

For ant. unit of Model 1933C/1944C/1954C/1964C

For display unit, MJ-A3SPF0018-050Z cable, CP03-22701

For MODEL1824C/1834C

10 m cable MJ-B24LPF-0002-100

For MODEL1824C/1834C 15m cable MJ-B24LPF-0002-150

For MODEL1824C/1834C 20m cable MJ-B24LPF-0002-200

For MODEL1834C/1834C 30m cable MJ-B24LPF-0002-300

For 1934C/1944C/1954C 10m cable MJ-B24LPF-0005-100

For 1934C/1944C/1954C 15m cable MJ-B24LPF-0005-150

For 1934C/1944C/1954C 20m cable MJ-B24LPF-0005-200

For 1934C/1944C/1954C 30m cable MJ-B24LPF-0005-300

For 1964C, 10m RW-9771 cable For 1964C, 15m RW-9771 cable For 1964C, 20m RW-9771 cable For 1964C, 30m RW-9771 cable

ii

(Con’t from next page)

Name

Type

Code No.

Qty

Installation

 

 

 

materials

CP03-24500

000-080-191

1

 

 

 

 

 

 

CP03-30600

000-084-769

1

 

 

 

 

 

SP03-14501

000-844-420

1set

 

 

 

 

Spare parts

SP03-14001

000-080-018

1set

 

 

 

 

 

 

 

 

SP03-14001

000-080-018

1set

 

 

 

 

Remarks

For power supply unit of 1954C cable VL3P-VV-S2X2C-AA050 cable MJ-B24LPF0009-050 Inst. Mat. CP03-24501

For power supply unit of 1964C cable VL3P-VV-S2X2C-AA050 cable MJ-B24LPF0011-050 Inst. Mat. CP03-30601

Fuses for power supply unit PSU-008 (Model 1964C) Fuses for power supply unit PSU-005 (Model 1954C) Fuses for display unit

Optional supply

Name

Type

Code No.

Qty

Remarks

 

 

 

000-013-484

 

For GD-1920C, 100 VAC

 

PR-62

000-013-485

1

For GD-1920C, 110 VAC

Rectifier

000-013-486

For GD-1920C, 220 VAC

 

 

 

000-013-487

 

For GD-1920C, 230 VAC

 

 

 

 

 

 

 

For MODEL series

 

 

RU-3423

000-030-443

1

 

 

RU-1746B-2

000-030-439

1

For Model 1964C

 

External

OP03-136

000-086-443

1

 

 

 

buzzer

 

 

 

For NavNet, 1 m

 

 

MJ-A6SPF0014-010C

000-154-027-10

1

 

 

MJ-A6SPF0014-050C

000-154-049-10

1

For NavNet, 5 m

 

 

MJ-A6SPF0014-100C

000-154-050-10

1

For NavNet, 10 m

 

 

MJ-A6SPF0014-200C

000-154-051-10

1

For NavNet, 20 m

 

 

MJ-A6SPF0014-300C

000-154-052-10

1

For NavNet, 30 m

 

 

MJ-A6SPF0012-050C

000-154-053-10

1

For navaid, 5 m, 6P-6P cross

 

MJ-A6SPF0012-100C

000-154-037-10

1

For navaid, 10 m, 6P-6P cross

 

MJ-A6SPF0003-050C

000-154-054-10

1

w/6P connector, 5 m

 

Cable assy.

MJ-A6SPF0009-100C

000-154-036-10

1

w/6P connector, 10 m

MJ-A6SPF0007-100

000-125-237

1

For compass, 10 m

 

 

 

 

 

 

 

For external buzzer, PC,

 

MJ-A7SPF0007-050

000-144-418

1

 

w/7P connector, 5 m

 

 

 

 

 

 

 

 

 

 

Adapter cable for HUB

 

MJ-A6SRMD/TM11AP8-

000-144-463

1

 

005

 

 

 

 

 

 

MJ-B24LPF0008-100

000-145-125

1

For remote display,

 

With

 

 

10 m

 

CP03-

 

 

 

 

 

 

 

 

 

 

 

24801

 

MJ-B24LPF0008-200

000-145-126

1

For remote display,

 

 

 

20 m

 

(EMI core)

 

 

 

 

 

 

MJ-B24LPF0008-300

000-145-127

1

For remote display,

 

 

 

 

30 m

 

 

 

 

 

 

 

 

Remote

RMC-100

000-089-885

1

Remote controller, vinyl case,

controller set

battery, labels

 

 

 

 

 

RGB output

OP03-176

008-526-360

1

For external monitor

 

cable kit

 

 

 

 

ARP Board, for radar

 

ARP kit

ARP-11

008-523-050

1

 

PIP kit

OP03-175

008-523-070

1

Connection video source

Chart card

-

-

-

Specify when ordering.

Mounting

OP03-92

008-445-070

1

For MODEL1834C

 

bracket (1)

 

 

 

 

 

 

 

Mounting

OP03-93

008-445-080

1

For MODEL1824C

 

bracket (2)

 

 

 

 

Connection of AIS FA-100

AIS Interface

IF-1500AIS

 

 

iii

SYSTEM CONFIGURATIONS

All NavNet products incorporate a “network circuit board” to integrate each NavNet product on board through an optional LAN cable (Ethernet 10BASE-T). Each NavNet product is assigned an IP address to enable transfer of images between other NavNet products. For example, video plotter pictures can be transferred to a radar and vice versa. Pictures received via the NavNet may be adjusted at the receiving end.

The number of display units which may be installed depends on the number of network sounders connected. For a system incorporating three or more NavNet products, a “hub” is required to process data.

For one network sounder: one radar and three plotters, or four plotters For two network sounders: one radar and two plotters, or four plotters

 

 

Antenna Unit

 

MODEL1824C

GPS receiver

 

 

 

 

GP-320B/330B

 

 

 

 

 

MODEL

MODEL

MODEL

MODEL

 

or

MODEL

Weather station

1964C

1954C

1934C

1944C

WS-200

 

 

 

 

1834C

 

Power Supply Unit

 

PSU-005

Display unit

(MODEL 1954C)

Power Supply Unit

RDP-149

PSU-008

 

(MODEL 1964C)

 

AIS transponder

AIS Interface

ARPA

IF-1500AIS*

 

ARP-11

 

* Not required for AIS

 

(Built-in)

 

Transponder FA-150

 

 

 

 

 

 

Rectifier

Facsimile

 

RU-3423

 

Receiver

 

 

 

 

 

 

 

 

FAX-30

 

 

 

 

 

100/110/115/220/230 VAC 12 - 24 VDC*

 

1φ, 50/60 Hz*

 

: Standard

*: The power for the power supply unit

 

: Option

and display unit must be drawn from

: Local supply

the same power source.

 

HUB

Network

Sounder

ETR-6/10N

ETR-30N

Echo sounder

Navigator

External buzzer PC

VGA monitor Remote display Video equipment

Heading sensor

FA-30

AIS RECEIVER

Other NavNet unit (GD-1920C, etc.)

NavNet system: MODEL1824C/1834C/1934C/1944C/1954C/1964C

iv

*Not required for AIS Transponder FA-150

GPS receiver

GP-320B/330B

or

Weather station

WS-200

External buzzer

AIS transponder

AIS Interface

VGA monitor

IF-1500AIS*

 

 

Remote display

 

 

 

 

Remote

PC

 

 

Controller

Video equipment

 

RMC-100

ARPA

 

 

 

 

Display unit

ARP-11

 

 

 

 

RDP-149

HUB

FA-30

 

 

 

 

 

 

AIS RECEIVER

 

 

 

 

 

 

 

Echo sounder

Other NavNet Unit

 

 

Navigator

 

 

 

 

(Model 1834C, etc.)

 

 

 

 

Facsimile

 

Network

 

Rectifier

 

Sounder

 

PR-62

Receiver

 

 

 

ETR-6/10N

12 - 24 VDC

 

FAX-30

 

 

 

ETR-30N

 

 

 

 

 

 

: Standard

 

 

100/110/115/220/230 VAC

 

 

1φ, 50/60 Hz

: Option

 

 

 

 

 

 

: Local supply

 

 

 

NavNet system: GD-1920C

v

Radar Antenna Unit,

Radar Antenna Unit,

GPS Receiver GP-320B/330B

GPS Receiver GP-320B/330B

OR

OR

Weather Station WS-200

Weather Station WS-200

RADAR

RADAR

or

or

PLOTTER

PLOTTER

Radar, plotter data

 

 

Radar, plotter data

 

 

Two-unit NavNet system

Radar Antenna Unit,

 

Radar Antenna Unit,

GPS Receiver GP-320B/330B

 

GPS Receiver GP-320B/330B

OR

 

OR

Weather Station WS-200

 

Weather Station WS-200

RADAR

RADAR

or

or

PLOTTER

PLOTTER

Radar data

Plotter data

HUB

Sounder data

Facsimile

data

Sounder data

Note: The picture disappears 10 seconds after the NavNet cable is disconnected from a "sub" NavNet display unit.

Network Sounder

 

Facsimile

 

 

 

 

Network Sounder

ETR-6/10N

 

Receiver

 

ETR-6/10N

ETR-30N

 

FAX-30

 

ETR-30N

(option)

 

(option)

 

(option)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three-or-more unit NavNet system

vi

1. MOUNTING

NOTICE

Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment.

Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors.

1.1 Mounting the Display Unit

The display unit can be mounted on a tabletop, on the overhead or flush mounted in a console or panel.

Table Top

Overhead

Hard Cover

Tabletop, overhead mounting method

1.1.1 Mounting considerations

When selecting a mounting location for the display unit, keep the following in mind:

Keep the display unit out of direct sunlight.

The temperature and humidity at the mounting location should be moderate and stable.

Locate the unit away from exhaust pipes and vents.

The mounting location should be well ventilated.

Mount the unit where shock and vibration are minimal.

Keep the unit away from electromagnetic field generating equipment such as motors and generators.

For maintenance and checking purposes, leave sufficient space at the sides and rear of the unit and leave slack in cables. Minimum recommended space is shown in the outline drawing for the display unit.

A magnetic compass will be affected if the display unit is placed too close to it. Observe the compass safe distances shown in the SAFETY INSTRUCTIONS to prevent disturbance to the magnetic compass.

1-1

1.1.2 Mounting procedure

Tabletop, overhead mounting

Follow the procedure below to mount the display unit on a tabletop or the overhead.

1.Fix the hanger by using four tapping screws (5x20).

2.Screw knob bolts in display unit, set it to the hanger, and tighten the knob bolts.

3.Attach the hard cover to protect the LCD.

Display unit

Tapping screws (4 pcs.)

Knob bolts (2 pcs.)

Hanger

Tabletop, overhead mounting of display unit

Note: For the overhead mounting, reinforce the mounting location and secure the hanger, with bolts, nuts and washers (local supply).

1-2

Flush mounting

Note: Use supplied pan head screws when the thickness of the bulkhead is from 11 to 14 mm. For bulkhead which exceeds 14 mm in thickness, the length of the pan head screws should be bulkhead thickness (A) plus 7.8±1.2 mm. Also the length of B should be max. 8 mm.

B A

Fixing screw, side view

1.Prepare a cutout in the mounting location whose dimensions are as shown below.

2.Attach the flush mount sponge to the display unit.

3.Fix the display unit by using six washer head screws M4x20. Refer to the outline drawing at the back of this manual.

6-R2.25

342+0.5

217+0.5

140+0.5

4.5

209+1

335+1

Flush mounting of display unit

Note: When installing the display unit in a panel, attach the vinyl tube (ø6, local supply) to the drain hole to allow moisture to escape. Then, fasten the tube to the drain hole with a cable tie.

1-3

1.2 Mounting the Antenna Unit of MODEL1824C

1.2.1 Mounting considerations

When selecting a mounting location for the antenna unit, keep in mind the following points.

Install the antenna unit on the hardtop, radar arch or on a mast on an appropriate platform. (For sailboats, a mounting bracket is optionally available.) It should be placed where there is a good all-round view with, as far as possible, no part of the ship’s superstructure or rigging intercepting the scanning beam. Any obstruction will cause shadow and blind sectors. A mast, for instance, with a diameter considerably less than the width of the antenna unit, will cause only a small blind sector. However, a horizontal spreader or crosstrees in the same horizontal plane would be a much more serious obstruction; place the antenna unit well above or below it.

Antenna unit

Antenna unit

Antenna unit

Antenna unit

Typical antenna unit placement on sailboat and powerboat

In order to minimize the chance of picking up electrical interference, avoid where possible routing the antenna cable near other electrical equipment onboard. Also avoid running the cable in parallel with power cables.

Observe the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass.

1-4

1.2.2 Mounting procedure

1.Remove the mounting hardware from the bottom of the antenna unit: four each of hex bolts (M10X20), spring washers and flat washers. Save the mounting hardware to use it to fix the antenna unit to the mounting platform later on.

Stern

Bow

 

Screws

two screws on other side

Flat washer

Spring washer

Hex bolt (M10 x 20)

Antenna unit, showing location of mounting hardware

2.Construct a platform (wood, steel*, or aluminum) of 5-10 mm (recommended dimension) in thickness referring to the outline drawing at back of this manual. Fasten the platform to the mounting location. Next, position the mounting base on the platform so the cable entrance faces the stern direction.

*: For steel platform take appropriate measures to prevent corrosion.

Note: When drilling holes in the platform, be sure they are parallel with the fore and aft line.

3.Using the hex bolts, flat washers and spring washers removed at step 1, fasten the mounting base to the platform. The torque should be between 19.6-24.5 Nm.

Note: Longer hex bolts (M10X25) are supplied with the installation materials. Use them instead of the hex bolts removed earlier if the mounting platform thickness is 5–10 mm.

 

Transceiver

 

 

module

 

Efeective

Antenna base

 

assy.

 

thread

 

 

 

length:

 

 

12 mm

 

 

 

5 mm or under : M10x20

 

5-10mm:

M10x25

 

over 10 mm:

locally supplied bolts

Flat

Platform

 

washer

 

Spring

washer Hex bolt Apply silicone sealant. (M10 x 25

or M10 x 20)

How to fasten the mounting base to platform

1-5

4.The mounting base is fitted with a snap holder, which may be used to hang the cover after removal. Use the hole next to a screw hole inside the cover to hang it.

a)Unfasten the snap assy. with the string attached at the holder in the mounting base.

b)Unwind the string.

c)Attach the snap to a screw hole on the inside of the cover.

Note: Do not hang any other objects with the snap.

Snap holder

Remove and discard the packing material.

Antenna unit, inside view

1-6

5.Unfasten the rotation detector cable from the cable clamps, referring to the figure on page 1-10.

6.Unfasten 16 screws (c1 , c2 and c3 in the figure below) to dismount the shield plate, core case and core case cover.

 

 

Pan head screws

 

 

 

 

 

M3x10 2 pcs. 2

 

 

Core case cover

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

3

 

 

3

 

 

 

 

 

2

 

 

 

 

 

Core case

2

3

Pan head screws

 

 

 

 

M4x10 5 pcs. 3

 

 

 

 

 

 

Cable clamps

 

 

 

 

 

 

1

 

 

 

 

 

1

 

3

Rotation detector cable

 

 

1

1

 

Shield plate

 

 

 

1

1

 

 

 

 

 

 

 

 

 

1

Pan head screws

1

3

 

1

M4x8 9 pcs. 1

3

GNDVt

 

 

 

V-

 

 

OP

GND

 

 

 

+V

 

 

 

OP

IF

 

 

 

GND

3

3

Caution: Be careful not to pinch the rotation detector cable when remounting the shield plate.

1-7

7.Pass the antenna cable with connector through the cable gland, gasket and cable entrance of the antenna unit, and then tighten cable gland.

Note 1: Be sure the shrink tube on the antenna cable does not contact the gasket. Note 2: Pinch the gasket tightly and insert it into the cable entrance. Confirm that the slit

in the gasket is completely closed after inserting it into the cable entrance.

Rubber gasket

Gasket

Cable Gland

Sectional view

Shrink tube Close the gasket tightly.

Rubber gasket

Do not allow

Mounting base

shrink tube to contact gasket.

Gasket

Antenna cable

Antenna unit, inside view

8.Twist antenna connector cables at the position between the shrink tube and the cable tie, and then attach EMI core (supplied) to cables as shown below. After attachment, shift EMI core slightly to confirm that it does not pinch cables.

Attach EMI core.

Twist cables here. Shrink tube

Cable tie

Gasket

Radome base

Location of EMI core

1-8

Furuno GD-1920C User Manual

9.Attach connectors of the antenna cable to the locations shown in the figure below, and then fasten a pan head screw M4x10 to fix shield cable and core case (removed at step 6.)

Pan head screws

M4x10 9 pcs.

J810

(13 pin) J809 (4 pin)

J801 (9 pin)

Antenna unit, connector location and fixing the shield cable w/core case

10.Put the EMI core on the antenna cable into the core case attached at step 9, with the flat side of the core facing downward.

EMI core

Core case

EMI core, putting into core case

11.Refasten the shield plate and core case cover with 15 screws. Be sure that the cable from the rotation detector passes through the notch between the two cable ties.

Notch

How to pass the rotation detector cable

1-9

12. Pass the cable from the rotation detector through two cable clamps.

Rotation detector

Cable clamps

Cable tie (Another should be inside.)

Antenna unit, clamping the rotation detector cable

13.Follow the instructions on the label inside the mounting base to secure the snap assy.

14.Confirm that the rubber gasket is properly positioned and that the triangle mark on the radome cover is aligned with the triangle mark on the mounting base, then tighten the fixing screws for the cover. See the sectional view on page 1-8 for how to position the rubber gasket.

Mounting the optional mounting bracket

A mounting bracket for fastening the antenna unit to a mast on a sailboat is optionally available.

Contents of mounting bracket 2 kit Type: OP03-93, Code No.: 008-445-080

Part

Type

Code No.

Qty

Hex. bolt

M4x12

000-804-725

4

 

 

 

 

 

 

 

Hex. bolt

M8x20

000-805-707

8

Mounting plate

03-018-9001-0

100-206-740

1

Support plate (1)

03-018-9005-0

100-206-780

1

Support plate (2)

03-018-9006-0

100-206-790

1

Bracket (1)

03-028-9101-0

100-206-810

1

Bracket (2)

03-028-9102-0

100-206-820

1

Fixing plate

03-028-9103-0

100-206-830

2

Assemble the mounting bracket and fasten it to a mast. Fasten the antenna unit to the bracket. For details, see the figure on the next page.

1-10

M8 x 20

plate

M8 x 20

(1)

 

plate (2)

Bracket

Support plate (1)

M8 x 20

M4 x 12

(A) Assembling the mounting bracket

M10 x 25 (supplied with antenna unit)

(B)Fastening antenna to mounting bracket

How to assemble and mount the optional mounting bracket

1-11

1.3 Mounting the Antenna Unit of MODEL1834C

1.3.1 Mounting considerations

See the mounting considerations for the MODEL1824C on page 1-4.

Observe the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent deviation of the magnetic compass.

1.3.2 Mounting procedure

1.Open the antenna unit packing box carefully.

2.Unbolt the four bolts at the base of the radome cover to remove the cover.

Radome cover

Antenna unit

The mounting surface must be parallel with the waterline and provided with five holes (four fixing holes and one cable entry) whose dimensions are shown in the outline drawing at the back of this manual.

The unit is adjusted so a target echo returned from the bow direction will be shown on the zero degree (heading line) position on the screen. When drilling holes, be sure they are parallel with the fore and aft line.

3.Prepare a platform (wood, steel*, or aluminum) of 5 to 10 millimeters in thickness for the antenna unit.

A mounting bracket for mounting the antenna unit on a sailboat mast is optionally available. (Refer to page 1-16.) Find the cable entry on the radome base. Next, position the radome base so the cable entry faces the stern direction. This alignment must be as accurate as possible.

*: For steel platform, take appropriate measures to prevent corrosion.

Cable entry

Flat washer Spring washer M10 x 25 Hex bolt

Ship's bow

4-10 Holes

Platform

Antenna unit, cover removed

1-12

 

Antenna base plate

Effective

Gasket

thread length

Radome

 

25 mm

 

 

5 - 10 mm

Flat

 

washer

 

Spring

Platform

washer

M10 x 25

Apply silicone sealant.

Hex bolt

How to fasten the radome base to the mounting platform

Wiring and final preparations

4.Drill a hole of approx. 16 mm diameter through the deck or bulkhead to run the signal cable between the antenna unit and the display unit. (To prevent electrical interference avoid running the signal cable near other electrical equipment and in parallel with power cables.) Pass the cable through the hole. Then, seal the hole with sealing compound for waterproofing.

5.Remove three shield covers in the radome.

6.Remove the cable clamping plate by unfastening four screws and removing a gasket.

Shield cover

Screws

Screws

4 pcs.

Cable clamping plate

7 pcs.

Shield cover

Gasket

 

Screws

7 pcs.

Screws 6 pcs.

Shield cover

Antenna unit, inside view

7.Pass the cable through the hole at the bottom of the radome base.

8.Secure the cable with the cable clamping plate and gasket. Ground the shield wire by one of the screws of the cable clamping plate.

1-13

9. Attach three connectors of the signal cable to respective receptacles as shown below.

to one of the screws

of the cable clamping plate

9-pin connector:

to J801 on MD-9208

4-pin connector:

to J802 on MD-9208

13-pin connector:

to J611 on IF-9214A

Signal cable, antenna unit side

J801

J802

MD-9208

Cable entry

PTU-9335

J611

IF-9214A

RF unit

1-14

10.Bundle the cables with the EMI core (supplied) as shown below.

J801

J802

J805

MD-9208

 

 

J804

 

J806

 

 

 

 

 

J803

 

Cable

 

 

 

entrance

 

 

 

Cable

 

Motor

 

clamping plate

 

 

 

 

 

EMI core E04SS251512 (Above cable

clamping J1 plate)

J613

PTU-9335

J611 IF9214A

EMI core

11.Fix the shield cover. Do not pinch the cable.

12.Attach the radome cover, aligning triangle mark on radome cover with that on radome base.

Radome cover

Radome base

How to position the radome cover

13.Loosely fasten the radome fixing bolts. You will tighten them after confirming magnetron heater voltage.

1-15

Mounting the optional mounting bracket

A mounting bracket for fastening the antenna unit for the MODEL1834C to a mast on a sailboat is optionally available.

Contents of mounting bracket 1 (Type: OP03-92, Code No.: 008-445-070)

Part

Type

Code No.

Qty

 

 

 

 

Hex. bolt

M4X12

000-804-725

4

 

 

 

 

Hex. bolt

M8X20

000-805-707

8

 

 

 

 

Mounting plate

03-018-9001-0

100-206-740

1

 

 

 

 

Support plate (1)

03-018-9005-0

100-206-780

1

 

 

 

 

Support plate (2)

03-018-9006-0

100-206-790

1

 

 

 

 

Bracket (1)

03-018-9002-1

100-206-751

1

 

 

 

 

Bracket (2)

03-018-9003-1

100-206-761

1

 

 

 

 

Fixing plate

03-018-9004-1

100-206-771

2

 

 

 

 

Assemble the mounting bracket and fasten it to a mast. Fasten the antenna unit to the bracket. For details, see the figure on page 1-11.

1-16

1.4Mounting the Antenna Unit of MODEL1934C/1944C/1954C/1964C

1.4.1 Mounting considerations

The antenna unit is generally installed either on top of the wheelhouse or on the radar mast on a suitable platform. Locate the antenna unit where there is a good all-round view. Any obstruction will cause shadow and blind sectors. A mast for instance, with a diameter considerably less than the horizontal beamwidth of the radiator, will cause only a small blind sector, but a horizontal spreader or crosstrees in the same horizontal plane as the antenna unit would be a much more serious obstruction; you would need to place the antenna unit well above or below it.

It is rarely possible to place the antenna unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting.

To lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also avoid running the cable in parallel with power cables.

A magnetic compass will be affected if the antenna unit is placed too close to it. Observe the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass.

Do not paint the radiator aperture, to ensure proper emission of the radar waves.

When this radar is to be installed on larger vessels, consider the following points:

The signal cable run between the antenna and the display units comes in lengths of 10 m, 15 m, 20 m and 30 m.

Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion. The antenna unit must not be mounted where the temperature is more than 70°C.

As shown in the figure below, the antenna unit may be installed on the bridge, on a common mast or on the radar mast.

(a) On bridge

(b) Common mast

(c) Radar mast

1-17

1.4.2 Mounting procedure

Referring to the outline drawing at the back of this manual, drill five holes in the mounting platform: four holes of 15 mm diameter for fixing the antenna unit and one hole of 25-30 mm diameter for the signal cable.

Fastening the radiator to the radiator bracket

For your reference, the antenna installation materials list appears in the packing list for this unit at the back of this manual.

1.Remove the radiator cap from the radiator bracket.

2.Coat contacting surface between the antenna radiator and the radiator bracket with silicone sealant as shown in the figure below.

ANTENNA RADIATOR

 

RADIATOR BRACKET

 

(top view)

(bottom view)

 

Groove

 

 

 

 

 

10mm

 

Radiator

 

 

 

Coat hatched area with

Coat grey area with

silicone sealant.

 

silicone sealant.

 

 

(MODEL 1934C)

 

(MODEL 1944C/1954C/1964C)

Coating the antenna with silicone sealant

3.Coat threaded holes on the antenna radiator with silicone sealant.

4.Grease the O-ring and set it to the radiator bracket.

5.Lay the antenna radiator on the radiator bracket.

6.Coat the radiator fixing bolts (4 pcs.) with silicone sealant. Fasten the antenna radiator to the radiator bracket with the radiator fixing bolts, flat washers and spring washers.

Antenna radiator

Coat threaded holes with silicone

sealant.

O-ring Radiator bracket

Flat washer

Spring washer

Hex head bolt

(M8 x 30)

Coat bolts with

 

silicone sealant.

Fastening the radiator bracket to the antenna unit chassis

1-18

Mounting the antenna unit

The antenna unit can be mounted using the fixing holes on the outside (200 x 200 mm) or inside (140 x 150 mm) the antenna unit.

Using outside fixing holes of the antenna housing

Use the hex head bolts (supplied) to mount the antenna unit as below.

1. Lay the corrosion-proof rubber mat (supplied) on the mounting platform.

Ground terminal

Rubber mat

Bow mark

Location of rubber mat

2. Lay the antenna unit on the mounting platform, orienting it as shown in below.

BOW

STERN

Antenna unit

CAUTION

Do not lift the Antenna unit by the radiator; lift it by the housing.

The radiator may be damaged.

1-19

3.Insert four hex bolts (M12x60, supplied) and seal washers (Ф30, supplied) from the top of the antenna housing, as shown below.

Hex bolt

Seal washer

Flat washer

Spring washer

Nut

Fixing the antenna unit chassis

4.Pass flat washers (M12, supplied), spring washers (M12, supplied) and nuts (M12, supplied) onto hex bolts. Fasten by tightening nuts. Do not fasten by tightening the hex bolts; seal washers may be damaged.

Seal washer

 

 

Antenna

Rubber mat

unit

Mounting

 

 

platform

Flat washer

Silicone

 

sealant

How to fasten antenna unit to mounting platform

5.Coat flat washers, spring washers, nuts and exposed parts of bolts with anticorrosive sealant.

6.Prepare ground point in mounting platform (within 300 mm of ground terminal on antenna unit) using M6 x 25 bolt, nut and flat washer (supplied).

7.Run the ground wire (RW-4747, 340 mm, supplied) between the ground terminal and ground point.

1-20

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