Funai FL-11.11 Service Manual

32” LCD TV/DVD

chassis FL11.11

SERVICE MANUAL

Contents

TYPE A

LD320SS2 SYLVANIA (Serial No.: DS1) 32MD301B/F7 MAGNAVOX (Serial No.: DS1) 32MD311B/F7 MAGNAVOX (Serial No.: DS1)

This service manual contains information of different types of models. Make sure to refer to the section describing your model.

All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated, transcribed, downloaded or stored in any storage medium, in any form or for any purpose without the express prior written consent of Funai. Furthermore, any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.

Information in this document is subject to change without notice. Funai reserves the right to change the content herein without the obligation to notify any person or organization of such changes.

with the design is a registered trademark of Funai Electric Co., Ltd and may not be used in any way without the express written consent of Funai. All other trademarks used herein remain the exclusive property of their respective owners. Nothing contained in this manual should be construed as granting, by implication or otherwise, any license or right to use any of the trademarks displayed herein. Misuse of any trademarks or any other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights to the fullest extent of the law.

110427

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.

The LCD panel is manufactured to provide many years of useful life. Occasionally a few non active pixels may appear as a tiny spec of color. This is not to be considered a defect in the LCD screen.

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

How to Initialize the LCD TV/DVD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1

SPECIFICATIONS

< LCD TV Section >

< TUNER / NTSC >

ANT. Input ---------------------- 75 Ω Unbal., F type

Description Condition Unit Nominal Limit

1. AFT Pull-In Range --- MHz ±2.3 ±2.1 TV.ch.4

2. Synchronizing Sens.

CA.ch.31 CA.ch.87

< TUNER / ATSC >

Description Condition Unit Nominal Limit

1. Received Freq. Range (-28dBm) --- kHz --- ±100

ch.4

2. ATSC Dynamic Range (min / max)

ch.10 ch.41

< LCD PANEL >

Description Condition Unit Nominal Limit

1. Native Pixel Resolution

2. Brightness (w / filter) --- cd/m

3. Viewing Angle

Horizontal

Vert ical

Horizontal

Vert ical

dBµ dBµ dBµ

dBm dBm dBm

pixels pixels

° °

18 18 18

---

1366

768

310 ---

-88 to 88

20 20 23

-76/0

-76/+4

---

< VIDEO >

Description Condition Unit Nominal Limit

1. Over Scan

2. Color Temperature

3. Resolution (composite video)

Horizontal

Vert ical

--x y

Horizontal

Vert ical

% %

°K 12000

line line

5 5

0.272

0.278 400

350

5±5 5±5

--±3% ±3%

---

< AUDIO >

All items are measured across 8 Ω load at speaker output terminal with L.P.F.

Description Condition Unit Nominal Limit

1. Audio Output 10% Distortion (ATSC 0 dBfs)

2. Audio Distortion (NTSC) 500mW: Lch/Rch % 0.5/0.5 2.0/2.0

3. Audio Freq. Response (NTSC)

Lch/Rch W 10.0/10.0 9.0/9.0

6dB: Lch

6dB: Rch

Hz Hz

70 to 10 k 70 to 10 k

---

1-1 FL11.11SP

< DVD >

Description Condition Unit Nominal Limit

1. Horizontal Resolution (TDV-540 TIT.2 CHP.16) --- Line 350 330

2. Audio Distortion (LPCM 48 kHz, W/LPF) (PTD 1-NOR TIT.1 CHP.1)

3. Audio freq. response (LPCM 48 kHz) (PTD 1-NOR TIT.1 CHP.5 -- 10)

4. Audio S/N (LPCM 48 kHz, W/LPF, A-WTD) (PTD 1-NOR TIT.1 CHP.1 -- 2)

Note: Nominal specifications represent the design specifications. All units should be able to approximate these.

Some will exceed and some may drop slightly below these specifications. Limit specifications represent the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifications.

L, 20 Hz

R, 20 Hz

L, 20 kHz

R, 20 kHz

% 0.03 0.07

dB 0 +4/-5

dB 85 75

1-2 FL11.11SP

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 11.8 inches (30 cm) away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Top of LCD Module

2-1 TVDVDN_LBSP(1EM435619)(A1DA1UH).fm

IMPORTANT SAFETY PRECAUTIONS

Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

Safety Precautions for LCD TV Circuit

1. Before returning an instrument to the

customer, always make a safety check of the

entire instrument, including, but not limited to, the following items:

a. Be sure that no built-in protective devices are

defective and have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including but not limited to, nonmetallic control knobs, insulating fishpapers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or

permit it to be operated without all protective devices correctly installed and functioning. Servicers who defeat safety features or fail to perform safety checks may be liable for any resulting damage.

b. Be sure that there are no cabinet openings

through which an adult or child might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, (1) spacing between the Liquid Crystal Panel and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.

c. Antenna Cold Check - With the instrument AC

plug removed from any AC source, connect an electrical jumper across the two AC plug prongs. Place the instrument AC switch in the on position. Connect one lead of an ohmmeter to the AC plug prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the coaxial connector. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected before the instrument is returned to the customer. Repeat this test with the instrument AC switch in the off position.

d. Leakage Current Hot Check - With the

instrument completely reassembled, plug the AC line cord directly into a 120 V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet and repeat the test.

READING SHOULD NOT BE ABOVE 0.5 mA

LEAKAGE

DEVICE

BEING

TESTED

TEST ALL EXPOSED METAL SURFACES

ALSO TEST WITH PLUG REVERSED USING AC ADAPTER PLUG AS REQUIRED

ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER OR BEFORE CONNECTING THE ANTENNA OR ACCESSORIES.

2. Read and comply with all caution and safety-

related notes on or inside the receiver cabinet, on the receiver chassis, or on the Liquid Crystal Panel.

CURRENT

TESTER

EARTH GROUND

3-1 LTVN_ISP

3. Design Alteration Warning - Do not alter or add to the mechanical or electrical design of this TV receiver. Design alterations and additions, including, but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video output connections, might alter the safety characteristics of this receiver and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and may make you, the servicer, responsible for personal injury or property damage resulting therefrom.

4. Hot Chassis Warning a. Some TV receiver chassis are electrically

connected directly to one conductor of the AC power cord and maybe safety-serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known earth ground. If a voltage reading in excess of

1.0 V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground.

b. Some TV receiver chassis normally have 85V

AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can be safety-serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection.

c. Some TV receiver chassis have a secondary

ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation material that must not be defeated or altered.

5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts-be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, and, e. antenna wiring. Always inspect in all areas for pinched, out of place, or frayed wiring. Check AC power cord for damage.

6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.

7. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The product's safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are strictly inspected to confirm they comply with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

3-2 LTVN_ISP

Precautions during Servicing

A. Parts identified by the # symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1) Insulation Tape

2) PVC tubing

3) Spacers

4) Insulators for transistors.

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.

F. Observe that the wires do not contact heat

producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.)

G. Check that replaced wires do not contact sharp

edged or pointed parts.

H. When a power cord has been replaced, check that

11~13 lb (5~6 kg) of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations. J. Use care that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. When connecting or disconnecting the internal

connectors, first, disconnect the AC plug from the AC supply outlet.

L. When installing parts or assembling the cabinet

parts, be sure to use the proper screws and tighten certainly.

3-3 LTVN_ISP

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1: Ratings for selected area

Chassis or Secondary Conductor

Primary Circuit

AC Line Voltage Region

110 to 130 V

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

U.S.A. or

Canada

Clearance

Distance (d), (d’)

≥ 3.2 mm

(0.126 inches)

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method: (Power ON)

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig. 2 and following table.

d' d

Fig. 1

Exposed Accessible Part

AC Voltmeter (High Impedance)

Earth Ground

Power Cord Plug Prongs

Table 2: Leakage current ratings for selected areas

AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:

110 to 130 V

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

U.S.A. or

Canada

0.15 µF CAP. & 1.5 kΩ

RES. Connected in parallel

3-4 LTVN_ISP

i ≤ 0.5 mA rms

Fig. 2

Exposed accessible

parts

STANDARD NOTES FOR SERVICING

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.

To p Vi ew

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pin of every male connector is indicated as shown.

Input

Bottom View

Pb (Lead) Free Solder

Pb free mark will be found on PCBs which use Pb free solder. (Refer to figure.) For PCBs with Pb free mark, be sure to use Pb free solder. For PCBs without Pb free mark, use standard solder.

Pb free mark

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Pin 1

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

CBA

* Be careful to avoid a short circuit.

Fig. S-1-1

2. Remove the flat pack-IC with tweezers while applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape

4-1 TVDVDN_SN

around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

Hot-air Flat Pack-IC Desoldering

CBA

Machine

With Soldering Iron:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

Flat Pack-IC

Desoldering Braid

Soldering Iron

Fig. S-1-3

Masking Ta pe

Tweezers

Flat Pack-IC

Fig. S-1-2

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Sharp Pin

Fine Tip Soldering Iron

Fig. S-1-4

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

4-2 TVDVDN_SN

With Iron Wire:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

Hot Air Blower

2. Installation

1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.

2. The “ I ” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

To Solid Mounting Point

CBA

Tweezers

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip Soldering Iron

Flat Pack-IC

Presolder

Flat Pack-IC

CBA

Fig. S-1-8

Fig. S-1-6

4-3 TVDVDN_SN

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

1MΩ

CBA

Grounding Band

1MΩ

CBA

Conductive Sheet or Copper Plate

4-4 TVDVDN_SN

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart

This flowchart indicates the disassembly steps for the cabinet parts, and the CBA in order to gain access to items to be serviced. When reassembling, follow the steps in reverse order. Bend, route and dress the cables as they were.

[6] Inverter CBA

[7] Jack CBA

[9] Digital Main CBA Unit

[4] DVD Mechanism

[5] DVD Main CBA Unit

[1] Stand

Assembly

[2] Rear Cabinet

[3] DVD Holder

[8] Power Supply CBA

[13] LCD Module Assembly

[14] Front Cabinet

[10] Speaker

[11] IR Sensor CBA

[12] Function CBA

2. Disassembly Method

Step/

Loc.

Part

No.

Stand

[1]

Assembly Rear

[2]

Cabinet

[3] DVD Holder

DVD

[4]

MechanismD2D5

DVD Main

[5]

CBA UnitD2D5

Inverter

[6]

CBA

Fig.

No.

Removal Note

D1 4(S-1) ---

D1 13(S-2), 2(S-3), 3(S-4) ---

D2D54(S-5), 4(S-6), CN901,

CN902

(S-7a), 2(S-7b)

, CN201, CN301, CN801

--------------- ---

6(S-8), CN1001,

CN1003, CN1050,

CN1100, CN1150, CN1200, CN1900

---

1 2 3 4 5 6

---

Step/

Loc.

Part

No.

Digital Main

[9]

CBA UnitD3D5

[10] Speaker D4

IR Sensor

[11]

CBA

Function

[12]

CBA

Fig.

No.

Removal Note

3(S-11), 8(S-12), CN3005, Shield Box, Jack Holder

8(S-13), Hook, Speaker Holder(L, R)

2(S-14), CL103C ---

3(S-15), LED Lens

Function Knob

Shield Plate

---

LCD

[13]

Module

D4 (S-16) ---

Assembly Front

[14]

↓

(1)

Cabinet

↓

(2)

D4 --------------- ---

↓

(3)

↓

(4)

↓

(5)

*1: Refer to the following "Reference Notes in the

Table . "

*2: 32MD311B/F7

Note:

(1) Order of steps in procedure. When reassembling,

follow the steps in reverse order. These numbers are also used as the Identification (location) No. of

parts in figures. (2) Parts to be removed or installed. (3) Fig. No. showing procedure of part location (4) Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or

desoldered.

P = Spring, L = Locking Tab, S = Screw,

H = Hex Screw, CN = Connector

e.g. 2(S-2) = two Screws of (S-2),

2(L-2) = two Locking Tabs of (L-2) (5) Refer to the following "Reference Notes in the

Table."

[7] Jack CBA

Power

[8]

Supply CBA

2(S-9), CL701B ---

7(S-10), CN101,

CN301, CN302,

CN303, CN801, CN802

---

5-1 FL11.11-A_DC

Reference Notes

1. CAUTION 1: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc., during unpacking or repair work. To avoid damage of pickup follow next procedures.

1) Short-circuit the three short lands of FPC cable

with solder before removing the FFC cable (CN201). If you disconnect the FFC cable (CN201) before short-circuiting the three short lands of FPC cable, the laser diode of pickup will be destroyed. (Fig. D2)

2) Disconnect the connectors (CN301 and

CN801). Remove the screw (S-7a) and remove the DVD Main CBA Unit. (Fig. D2)

2. Reassembly Notes of New DVD Mechanism: a. To remove the Chassis Cover, remove the two

screws (S-7b) as shown in Fig. D2.

b. To avoid damaging the pickup unit (laser diode),

confirm that the three short lands (either of two places) are short-circuited by soldering as shown in Fig. D2.

c. Connect the FFC cables of the new DVD

Mechanism to the three connectors (CN201, CN301, CN801) on the DVD Main CBA Unit.

d. After confirming that the FFC cables are

securely connected to the three connectors, remove the solder from the three short lands. If the solder is not removed, the laser diode will not light and it will not be possible to read discs.

e. Insert the Pin on the Chassis Cover into the

Hole on the Main Chassis as shown in Fig. D2. Then tighten the two screws (S-7b) to install the Chassis Cover.

3. CAUTION 2: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D2)

4. How to eject a disc in emergency Press and hold [EJECT] on the unit for more than 5 seconds.

5. How to eject manually 1

1) Remove the Rear Cabinet.

2) Rotate the gear in the direction of the arrow as shown below.

View from the "B" angle

The gear is turned to the direction of the arrow.

6. How to eject manually 2

1) Remove the Rear Cabinet.

2) To remove the DVD Main CBA Unit, remove the screw (S-7a) in Fig. D2. Do not disconnect connectors.

3) To remove the Chassis Cover, remove the two screws (S-7b) as shown in Fig. D2.

4) Remove a disc.

5-2 FL11.11-A_DC

[2] Rear Cabinet

(S-2)

(S-4)

(S-2)

[1] Stand Assembly

(S-1)

(S-2)

(S-3)

(S-4)

(S-2)

Fig. D1

5-3 FL11.11-A_DC

(S-5)

(S-7a)

[5] DVD Main CBA Unit

[4] DVD Mechanism

[3] DVD Holder

Remove the two screws (S-7b), then short-circuit the three short lands by soldering as shown in View from the "A" angle.

Chassis Cover

Either of two places

(S-6)

(S-7b)

FPC Cable

View from the "A" angle

Hole

Main Chassis

Fig. D2

5-4 FL11.11-A_DC

[6] Inverter CBA

(S-8)

(S-12)

[9] Digital Main CBA Unit

(S-11)

Jack Holder

[7] Jack CBA

(S-9)

Shield Box

(S-12)

(S-11)

(S-12)

(S-10)

(S-8)

[8] Power Supply CBA

Fig. D3

5-5 FL11.11-A_DC

[LD320SS2, 32MD301B/F77]

[14] Front Cabinet

Hook

Speaker Holder (L)

[32MD311B/F7]

[14] Front Cabinet

(S-13)

[10] Speaker

Hook

[11] IR Sensor CBA

(S-14)

Speaker Holder (R)

[10] Speaker

Speaker Holder (R)

[12] Function CBA

(S-15)

[10] Speaker

(S-13)

[13] LCD Module Assembly

Shield Plate

LED Lens

Speaker Holder (L)

Hook

Function Knob

(S-14)

[12] Function CBA

(S-14)

[11] IR Sensor CBA

(S-13)

[10] Speaker

Hook

(S-15)

(S-16)

Fig. D4

5-6 FL11.11-A_DC

TV Cable Wiring Diagram

To DVD Mechanism

CN201 CN301

CN801

CN401

CN601

DVD Main CBA Unit

To LCD Module Assembly

Inverter CBA

Jack CBA

CL701B

CL701A

CN303

CN302

CN301

CN3003

CN902

CN901

CN101 CN802

To Speaker

Power Supply CBA

CN201

CN602

AC CORD

CN801

To Speaker

CN1001

CN1900

CN1003

To LCD Module Assembly

CN1050

CN1100

CN1150

CN1200

CN3006

CN3002

CN3005

Digital Main CBA Unit

To LCD Module Assembly

IR Sensor CBA

CL103C

5-7 FL11.11-A_DC

Function CBA

CL103B

CL101B

Fig. D5

ELECTRICAL ADJUSTMENT INSTRUCTIONS

General Note: “CBA” is abbreviation for “Circuit Board Assembly.”

Note: Electrical adjustments are required after

replacing circuit components and certain mechanical parts. It is important to perform these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available.

Test Equipment Required

1. NTSC Pattern Generator (Color Bar W/White Window, Red Color, Dot Pattern, Gray Scale, Monoscope, Multi-Burst)

2. Remote control unit

3. Color Analyzer

How to set up the service mode:

Service mode:

1. Turn the power on.

2. Press [MENU] button to display Setup menu.

3. Select “Features”.

4. Select “Current Software Info”.

5. Press [0], [4], [2], [5], [7], [4] and [INFO] buttons on the remote control unit in this order. The following screen appears.

"*" differs depending on the models.

Code :

*******-***-*-*****-****

Pic code :

**-*******-*****-**

MIPS :

Push 0key

Press "POWER" key to exit.

Tuner :

****-*****-**** safety_Non

Safety :

6-1 FL11.11EA

1. Purity Check Mode

2. VCOM Adjustment

This mode cycles through full-screen displays of red, green, blue, and white to check for non-active pixels.

1. Enter the Service mode.

2. Each time the [7] button on the remote control unit is pressed, the display changes as follows.

Purity Check Mode

White mode

[7] button

Black mode

[7] button

Red mode

[7] button

Green mode

[7] button

Blue mode

Test Point Adj. Point

Screen

[CHANNEL UP/DOWN ]

buttons

M. EQ. Spec.

Color analyzer See below

Figure

To avoid interference from ambient light, this adjustment should be performed in a dark room.

Perpendicularity

L = 1.18 inches

Color Analyzer

1. Operate the unit for more than 60 minutes.

2. Set the color analyzer at the zero point calibration and bring the optical receptor pointing at the center of the LCD-Panel at a distance of 1.18 inches(3cm) away from the LCD-Panel surface. Note: The optical receptor must be set perpendicularly to the LCD Panel surface.

3. Enter the Service mode.

4. Press [3] button on the remote control unit.

5. Press [CHANNEL UP/DOWN] buttons on the remote control unit so that the color analyzer value becomes minimum.

6. To cancel or to exit from the VCOM Adjustment, press [CH RETURN] or [PREV CH] button.

[7] button

White 20% mode

Note:

When entering this mode, the default setting is White mode.

3. To cancel or to exit from the Purity Check Mode, press [CH RETURN] or [PREV CH] button.

6-2 FL11.11EA

The White Balance Adjustment should be performed when replacing the LCD Panel or Digital Main CBA.

3. White Balance Adjustment

Purpose: To mix red and blue beams correctly for

pure white. Symptom of Misadjustment: White becomes bluish

or reddish.

Test Point

Screen

Adj. Point Mode Input

[VOLUME

DOWN]

button

[VIDEO1]

C/D

M. EQ. Spec.

White Raster

(APL 70%)

(APL 40%)

5. [CUTOFF] Press [1] button to select “COR” for Red Cutoff adjustment. Press [3] button to select “COB” for Blue Cutoff adjustment.

[DRIVE]

Press [4] button to select “DR” for Red Drive adjustment. Press [6] button to select “DB” for Blue Drive adjustment.

6. In each color mode, press [CHANNEL UP/DOWN] buttons to adjust the values of color.

7. Adjust Cutoff and Drive so that the color temperature becomes 12000°K (x

0.272 / y

0.278 ±0.005).

8. To cancel or to exit from the White Balance Adjustment, press [CH RETURN] or [PREV CH] button.

Pattern Generator,

Color analyzer

x= 0.272 ± 0.005 y= 0.278 ± 0.005

Figure

To avoid interference from ambient light, this adjustment should be performed in a dark room.

Perpendicularity

L = 1.18 inches

INPUT: WHITE 70%, 40%

Color Analyzer

1. Operate the unit for more than 60 minutes.

2. Input the White Raster(70%=70IRE, 40%=40IRE).

INPUT SIGNAL

0IRE 0IRE

Low

Hight

Light

100IRE

40%=40IRE

70%=70IRE

3. Set the color analyzer at the CHROMA mode and zero point calibration. Bring the optical receptor pointing at the center of the LCD-Panel at a distance of 1.18 inches(3cm) away from the LCDPanel surface. Note: The optical receptor must be set perpendicularly to the LCD Panel surface.

4. Enter the Service mode. Press [VOLUME DOWN] button on the remote control unit and select “C/D” mode.

100IRE

6-3 FL11.11EA

HOW TO INITIALIZE THE LCD TV/DVD

The purpose of initialization is to place the set in a new out of box condition. The customer will be prompted to select a language and program channels after the set has been initialized. To put the program back at the factory-default, initialize the LCD TV/DVD using the following procedure.

< DVD Section >

1. Turn the power on.

2. To enter the service mode, press the service button on the service remote control unit.

- To cancel the service mode, press [POWER]

button on the service remote control unit.

3. To put the LCD TV/DVD into the DVD mode, press [CH RETURN] or [PREV CH] on the remote control unit.

4. To put the LCD TV/DVD into the Flash clear mode, press [INPUT SELECT] or [SOURCE] buttons on the remote control unit within five seconds. The following screen appears.

Flash Memory Clear : OK

CHUCKING ON

< LCD TV Section >

1. Turn the power on.

2. Enter the service mode.

- To cancel the service mode, press [POWER] button on the remote control unit.

3. Press [INFO] button on the remote control unit to initialize the LCD television.

4. “INITIALIZED” will appear in the upper right of the screen. “INITIALIZED” color will change to green from red when initializing is completed.

When “OK” appears on the screen, the factory default will be set.

5. To exit this mode, press[CHANNEL UP/DOWN] button to go to TV mode, or press [POWER] button to turn the power off.

Note: The name of buttons may vary with the brand

of unit.

7-1 FL11.11INT

FIRMWARE RENEWAL MODE

< DVD Section >

1. Turn the power on and press [EJECT] button on the remote control unit to put the LCD TV/DVD into DVD mode. Then remove the disc.

2. To put the LCD TV/DVD into F/W version up mode, press [9], [8], [7], [6], and [MODE] buttons on the remote control unit in this order. Fig. a appears on the screen.

" differs depending on the models.

*******

F/W Version Up Mode Model No : ******

Please insert a DISC

for F/W Version Up.

Fig. a Version Up Mode Screen

3. Insert the disc for version up into the disc slot.

4. The LCD TV/DVD enters the F/W version up mode automatically. Fig. b appears on the screen. Make sure to insert the proper F/W for the state of this model.

*******

F/W Version Up Mode Model No : ******

VERSION : ************.***

(*1)

Reading...

VERSION : *.**

EXIT: SELECT

" differ depending on the models.

VERSION : *.**

5. After programming is finished, the disc will be ejected automatically. Fig. c appears on the screen and the checksum will be shown in (*2).

" differ depending on the models.

*******

(*2)

F/W Version Up Mode

VERSION : ************.*** Completed SUM : ****

Model No : ****** VERSION : *.**

Fig. c Completed Program Mode Screen

At this time, no button is available.

6. Remove the disc.

7. Unplug the AC cord from the AC outlet then plug in again.

8. Press [EJECT] button on the remote control unit to put the LCD TV/DVD into DVD mode again.

9. Press [1], [2], [3], [4], and [INFO] buttons on the remote control unit in this order. Fig. d appears on the screen.

" differs depending on the models.

*******

MODEL : ******

Version Region

: *.**

: *

Fig. b Programing Mode Screen

The appearance shown in (*1) of Fig. b is described as follows:

AppearanceNo. State

Reading... Sending files into the memory

Erasing... Erasing previous version data

Programming...

3 Writing new version data

EXIT: SELECTEEPROM CLEAR : CLEAR

Fig. d

10. Press [CLEAR] button on the remote control unit. Fig. e appears on the screen.

" differs depending on the models.

*******

MODEL : ******

Version Region

: *.**

: *

EXIT: SELECTEEPROM CLEAR : CLEAR

EEPROM CLEAR : OK

Fig. e When “OK” appears on the screen, the factory default will be set. The firmware renewal mode is now complete.

11. To exit this mode, press [CHANNEL UP/DOWN] button to go to TV mode, or press [POWER] button to turn the power off.

8-1 FL11.11FW

< LCD TV Section >

Equipment Required

a. USB storage device b. Remote Control Unit

Firmware Update Procedure

Note: There are two states (the User Upgrade and

the Factory Upgrade) in firmware update.

User Upgrade Upgrade the firmware only.

The setting values are not initialized.

Factory upgrade Upgrade the firmware and

initialize the setting values.

The appearance shown in *1 is described as follows.

Appearance State

Downloading...

Writing...

Downloading the firmware from the USB storage device.

Writing the downloaded firmware in flash memory.

Checking... Checking the new firmware.

5. When the firmware update is completed, the following will appear on the screen.

Software Upgrade

The identification of User Upgrade and Factory Upgrade are done by the filename.

1. Turn the power off and unplug the AC Cord.

2. Insert the USB storage device to the USB port as shown below.

Rear Cabinet

USB storage device

3. Plug the AC cord in the wall outlet and turn the power on.

4. The update will start and the following will appear on the screen.

"*" differs depending on the models.

Software Upgrade

The software upgrade is completed. Remove USB storage device, turn TV off then on again.

Remove the USB storage device from the USB port. Turn the power off and turn the power on again.

Note:

When the Factory Upgrade is used, after restarting TV, shift to initial screen menu in service mode. "INITIALIZED" will appear on the upper right of the screen. "INITIALIZED" color will change to green from red when initializing is completed.

Software upgrade in progress. Please wait. Do not remove the USB storage device or turn the TV off while upgrade is in progress.

Current Version:

New Version:

Downloading...

*******-***-*-***-**** *******-***-*-***-****

Note: If the above screen isn’t displayed, repeat from

step 1.

8-2 FL11.11FW

[ Power Supply Section ]

FLOW CHART NO.1

The power cannot be turned on.

TROUBLESHOOTING

Is the fuse (F601) normal?

Ye s

Is normal state restored when once unplugged power cord is plugged again several seconds?

Ye s

Is the AL+33V line voltage normal?

Ye s

Check each rectifying circuit of the secondary circuit and service it if de

FLOW CHART NO.2

The fuse blows out.

Check the presence that the primary component is leaking or shorted and service it if defective.

After servicing, replace the fuse.

FLOW CHART NO.3

When the output voltage fluctuates.

fective.

See FLOW CHART No.2 <The fuse blows out.>

Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective. (C605, D601, D602, D603, D604, Q601, Q602, T601)

Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side, and service it if defective.

Does the photocoupler circuit on secondary side operate normally?

Check IC601, D circuit and service it if defective.

FLOW CHART NO.4

When buzz sound can be heard in the vicinity of power circuit.

Check if there is any short-circuit on the rectifying diode and the circuit and service it if def D631, D632, D633, D634, D638, D641, D642, D646, D647)

FLOW CHART NO.5

AL+33V is not output.

Is approximately +34V voltage supplied to the cathode of D638?

Check D657, R661 and their periphery circuit, and service it if de

609, D611 and their periphery,

ective. (IC631, Q207, Q209, Q210, Q211, Q501, Q635, Q636, Q637, Q640, Q641, Q64

fective.

the

Ye s

Check IC601, D652, Q631 and their periphery circuit, and service it if defective.

in each rec

Check C638, D638, D639 and their periphery circuit, and service it if defective.

tifying circuit of the secondary side,

2, Q643,

9-1 FL11.11TR

+ 63 hidden pages