Funai F42PDME Service Manual

SERVICE MANUAL

Main Section

I Specifications
I Adjustment Procedures
I Troubleshooting
I Schematic Diagrams
I CBA’s
I Exploded Views
I Parts List

Plasma Display Module Section

I Disassembly Procedures
I Troubleshooting
I Exploded Views
I Parts List

PLASMA DISPLAY

F42PDME

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and de­scribed in this service manual are effective methods of performing service
operations. Some of these service special tools should be used when and
as recommended.

It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is impo rtant to under­stand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai
could not possibly know, evaluate and advice the service trade of all con­ceivable ways in which service might be done or of the possible hazardous
consequences of each way. Consequently, Funai has not undertaken any
such broad evaluation. Accordingly, a servicer who uses a service proce­dure or tool which is not recommended by Funai must first use all precau­tions thoroughly so that neither his safety nor the safe operation of the
equipment will be jeopardized by the service method selected.

MAIN SECTION

PLASMA DISPLAY

F42PDME

Main Section

I Specifications
I Adjustment Procedures
I Troubleshooting
I Schematic Diagrams
I CBA’s
I Exploded Views
I Parts List

TABLE OF CONTENTS

Specifications............................................................................................... 1-1-1

Important Safety Precautions....................................................................... 1-2-1

Standard Notes for Servicing....................................................................... 1-3-1

Basic Setup and Operating Guide............................................................... 1-4-1

Cabinet Disassembly Instructions................................................................ 1-5-1

Electrical Adjustment Instructions................................................................ 1-6-1

Troubleshooting........................................................................................... 1-7-1

Block Diagrams............................................................................................ 1-8-1

Schematic Diagrams / CBA’s and Test Points............................................. 1-9-1

Waveforms................................................................................................. 1-10-1

Wiring Diagram....................................... ................................. .................. 1-11-1

IC Pin Functions......................................................................................... 1-12-1

Lead Identifications.................................................................................... 1-13-1

Cabinet Exploded Views............................................................................ 1-14-1

Packing Exploded Views............................................................................ 1-14-3

Mechanical Parts List................................................................................. 1-15-1

Electrical Parts List .................................................................................... 1-16-1

SPECIFICATIONS

Description Condition

Display Features

Screen Size 920.1 (W) x 518.4 (H) mm, 42 in. Wide VGA panel
Pixel Resolution 852 (H) x 480 (V)
Output Colors 16.7 million
Screen Aspect Ratio 16:9
Contrast Ratio 1000:1
Brightness

Comb Filter Type 3-Dimensional Y/C Separation
Available Input Format 720p/1080i/480p/480i (720p/1080i/480p: Component 2 only)

Sound Output 5W + 5W, 10% THD
Speaker 3 in Round Type x 4
Audio IN 0.5Vrms

470 cd/m

2

(PEAK)

Audio Features

Connectors

Component AV Input (1) SD component video/Y, Cb, Cr, (RCA x 3) - rear

Component AV Input (2) HD component video/Y, Pb, Pr, (RCA x 3) - rear

Composite AV Input (1)
S-Video (1)

Composite AV Input (2)
S-Video (2)

Analog Audio output audio L/R (RCA x 2) - rear

Power In 120V ±10%, 60Hz/AC
Power Consumption 350 W (standby-condition 1.3W)
Operation Temperature 41F - 104F (5°C - 40°C)
Humidity Under 80%
Dimension 1314 (W) x 692 (H) x 149.5 (D) mm

audio L/R (RCA x 2) - rear
Y: 1.0Vp-p (75 Ohm), Cb/Cr: 0.7Vp-p (75 Ohm)

audio L/R (RCA x 2) - rear
Y: 1.0Vp-p (75 Ohm), Pb/Pr: 0.7Vp-p (75 Ohm)

Composite video (RCA x 1) - rear, 1.0Vp-p (75 Ohm)
S-Video (4 pin DIN) - rear
audio L/R (RCA x 2) - rear
Y: 1.0Vp-p (75 Ohm), C: 0.286Vp-p (75 Ohm)

Composite video (RCA x 1) - rear, 1.0Vp-p (75 Ohm)
S-Video (4 pin DIN) - rear
audio L/R (RCA x 2) - rear
Y: 1.0Vp-p (75 Ohm), C: 0.286Vp-p (75 Ohm)

General

1314 (W) x 789 (H) x 393 (D) mm (Incl. Stand)

Weight 112.46 lbs (51 kg)

Note:

Nominal specificati ons represen t the design specificatio ns. All units sh ould be able to approximat e these. Som e
will exceed and so me may drop slightly below thes e specifications. Limit specific ations represent the absolut e
worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifications.

1-1-1 L0605SP

DIMENSIONS

1314

920.1

120

518.483.6

77

692

600

907.47

97

393

1-1-2 L0605SP

IMPORTANT SAFETY PRECAUTIONS

Prior to shipment from the fact ory, our products are stri ctly insp ected for recogni zed pr oduct sa fety and elec trical
codes of the countries in which they are to be sold. Howev er, in order to ma intain such c ompliance, it is equally
important to implement the following precautions when a set is being serviced.

Safety Precautions fo r M onitor C ircuit

1. Before returning an instrum ent t o the c ustom -

er, always make a safety check of the entire instru-

ment, including, but not limited to, the following
items:

a. Be sure that no built-in protec tive devic es are de -

fective and have b een defeated during servicing.
(1) Protective shields are provided on this chassis
to protect both the technician an d the customer.
Correctly replace all missing protective shields, in­cluding any removed for servicing convenience. (2)
When reinstalling the chassis and/or other assem­bly in the cabinet, be su re to put back in p lace all
protective devices, including but not limited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment cove rs/shields, and
isolation resistor/capacitor networks. Do not oper-

ate this instrument or permit it to be operated
without all protective devices correctly in­stalled and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.

b. Be sure that there are no cabinet openings through

which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) exces­sively wide cabinet ventilation slots, and (2) an im­properly fitted and/or incorrectly secured cabinet
back cover.

c. Leakage Current Cold Check - With the instru-

ment AC plug removed from any AC s ource, con ­nect an electrical jumper across the two AC plug
prongs. Place the in strument AC swi tch in the on
position. Connect one lead of an oh mmeter to the
AC plug prongs tied together and touch the other
ohmmeter lead in tu rn to each exposed metallic
cabinet part. If the measured resistance is less
than 1.0 megohm or greater than 5.2 megohm, an
abnormality exists that must be corrected before
the instrument is returned to the customer. Repeat
this test with the instrument AC switch in the off po­sition.

d. Leakage Current Hot Check - With the instru-

ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer d uring thi s test.) Use a leak­age current tester or a metering system that com­plies with American National Standards Institute

(ANSI) C101.1 Leakage Current for Appliances.
With the instrument AC switc h first in the on posi ­tion and then in the o ff position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal parts of the instrument
(antennas, handle br ackets, metal cabi net, screw
heads, metallic overlay s, control shafts, etc.), es ­pecially any exposed metal parts that offer an elec­trical return path to the chassis. Any current
measured must not exceed 0.75 milli-ampere. Re­verse the instrument power cord plug in the outlet
and repeat the test.

ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR AC CES SORI ES.

2. Read and comply with all caution and safety-relat­ed notes on or insid e the cabi net, or on the chas­sis,

3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of th is mon ­itor. Design alterations and additions, including,
but not limited to circuit mod ifications and the ad­dition of items such as auxiliary audio and/or video
output connections, might a lter the sa fety charac ­teristics of this receiver and create a hazard to the
user. Any design alterations or additions will void
the manufacturer's warrant y and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.

4. Hot Chassis Warning -

a. Some monitor chassi s are electrically connected

directly to one conductor of the AC power cord and
maybe safety-servi ced without an isolati on trans­former only if the AC power plug is inserted so that
the chassis is con nec ted to the ground side of the
AC power source . To confirm that the A C power
plug is inserted correctly, with an AC voltmeter,
measure between the chas sis and a known ear th
ground. If a voltage read ing in excess of 1.0V is
obtained, remove and reinsert t he AC power plug
in the opposite polarity and again measure the
voltage potential between the chassis and a
known earth ground.

1-2-1 L0604IMP

b. Some monitor chassis normally have 85V

AC(RMS) between chassi s and earth ground re­gardless of the AC p lug pol arity. This chass is can
be safety-serviced only with an isolation transform­er inserted in the p ower lin e betwee n the r ecei ver
and the AC power so urce, for both p erso nnel a nd
test equipment protection.

c. Some monitor chassis have a secondary ground

system in addition to the main chassis ground.
This secondary ground system is not isolated from
the AC power line. The two ground systems are
electrically separated by insulation material that
must not be defeated or altered.

5. Observe orig inal lead dre ss. Take extra ca re to as­sure correct lead dress in the following areas:a.
near sharp edges,b. near thermally hot parts-be
sure that leads and components do not touch ther­mally hot parts,c. th e AC supply,d. high voltage,
and,e. antenna wiring. Always inspect in all ar eas
for pinched, out of plac e, or frayed wiring. Ch eck
AC power cord for damage.

6. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or wir­ing that meet origina l specifications. Additionally,
determine the cause of ov erheating and/or dam­age and, if necessary, take corrective action to re­move any potential safety hazard.

7 Product Safety Notice - Some electrical and me-

chanical parts have sp ecial safety -relate d char ac­teristics which are often not evident from visual
inspection, nor can the protection they give neces­sarily be obtain ed by replac ing them wi th compo­nents rated for higher voltage, wattage, etc.. Parts
that have special safet y characte ristic s are ide nti­fied by a ( # ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety charac teristics as the recommend ed
replacement part might crea te shock, fire, and/or
other hazards. The product's safety is under re­view continuously and new instructions are issued
whenever appropriate . Prior to shipme nt from the
factory, our produc ts are strict ly ins pected to con ­firm they comply with the recognized product safe­ty and electrical code s of the countries in which
they are to be sold. However , in order to maintai n
such compliance, it is equally important to imple­ment the following precautions when a set is being
serviced.

General Caution of Plasma Display

1. Since the Panel module and front filter are made of
glass, sufficient care shall be taken when handling
the broken module and filter in order to avoid inju­ry.

2. If necessary to replace Panel module, this work
must be started after the panel module and the
AC/DC Power supply becomes sufficiently cool.

3. Special care must be taken with the display area to
avoid damaging its surface.

4. The Panel Module sha ll not be touched wit h bare
hands to protect its surface from stains.

5. It is recommended to use clean soft gloves during
the replacing work of the Panel module in order to
protect, not only the display area of the panel mod­ule but also the serviceman.

6. The Chip Tube of the panel module (located upper
left of the back of the panel modu le) and flexible
cables connecting Pane l glasses to the drive cir­cuitry Printed Wiring Boards (P.W.B.) are very
weak, so sufficient c are must be taken t o prevent
breaking or cutting any of these. I f the Chip Tube
breaks the panel mo dul e wi ll ne ve r w ork, re pla ce ­ment for a new plasma panel module will be need­ed.

7. Signal, power supply P.W.B.’s and PDP driving cir­cuits P.W.B.’s are assembled o n the rear side of
the PDP module, take special care with this fragile
circuitry; particularly, Flexible Printed Circuits
bonded to surrounding edges of the glass panel.
They are not strong enough to withstand harsh
outer mechanical forces. Avoid tou ching th e flexi­ble printed circuits by not only your hands, but also
tools, chassis, or any oth er obj ec t. E xtre me bend ­ing of the connectors must be avoided too. In case
the flexible printed c ircuits are damage d, the cor­responding addres sed portions of the screen will
not be lit and exchange of a glass panel will be re­quired.

1-2-2 L0604IMP

PDP Module Handling

Precautions during Servicing

When there is need to rep lace a brok en PDP m odule
which is the displaying device from the Plasma display
unit, consider the following:

1. When carrying the PDP module, two persons
should stand at both shorter-edge sides of the
glass-panel and transport it with their palms. Avoid
touching the Flexible Prin ted Circuits or the chip
tube on the corner of the glass-panel. Handle only
by the surface of the glass panel.

2. When carrying PDP module, watch surrounding
objects, such as tables, and also do not carry it
alone since it may be dangerous and it will be dam­aged due to excessive stress to the module (glass­panel).

3. Please do not stand the m odule with the edge of
the glass-panel on the table since this might result
in damage to the glass-pa nel and /or flex ible print­ed circuits due to exces sive stress to the modul e
(glass-panel).

A. Parts identified by th e ( # ) symbol are critical for

safety.
Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations ap­plying to spurious radiati on. These must also be
replaced only with specified replacements.

Examples: RF converters, RF cables, noise block­ing capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads
D. Use specified insulating materials for hazardous

live parts. Note especiall y:

1) Insulation Tape

2) PVC tubing

3) Spacers

4) Insulators for transistors.
E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder ­ing.

F. Observe that the wires do not contact heat produc-

ing parts (heatsinks, oxide metal film resistors, fus­ible resistors, etc.)

G. Check that replaced wires do not contact sharp

edged or pointed parts.
H. Also check areas surrounding repaired locations.
I. Use care that foreign objects (screws, solder drop-

lets, etc.) do not remain inside the set.
J. When connecting or disconnecting the internal

connectors, first, discon nect the AC plug from the

AC supply outlet.

1-2-3 L0604IMP

Safety Check after Servicing

Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts and wires have been returned to original posi­tions. Afterwards, perform th e fol lo wing tes ts and c on ­firm the specified values in orde r to verify comp liance
with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm
specified clearance d istance (d) a nd (d') betwee n sol­dered terminals, and between terminals and surround­ing metallic parts. (See Fig. 1)

T able 1 : Ratings for selected area

AC Line Voltage Region

110 to 130 V

Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.

USA or

CANADA

Clearance

Distance (d) (d')

≥ 3.2 mm

(0.126 inches)

2. Leakage Current Test

Confirm the specified (or lower) leakage current be­tween B (any two parts or contacts, between any part
or contact and either pole of the power cord plug
prongs) and ext ernally exposed access ible parts (RF
terminals, antenna terminals, video and audio input
and output terminals, microphone jacks, earphone
jacks, etc.) is lower than or equal to the spec ified val­ue in the table below.

Measuring Method: (Power ON)

Insert load Z between B (any two parts or contacts,
between any part or contact and either pole of the
power cord plug prongs) and exposed accessible
parts. Use an AC voltmeter to measure across both
terminals of load Z. See Fig. 2 and following table.

Z

1.5kΩ

Chassis or Secondary Conductor

Primary Circuit Terminals

dd'

Exposed Accessible Metal Part

AC Voltmeter

0.15µF

One of Power Cord

B

Plug Prongs

(High Impedance)

Fig. 1

Fig. 2

Table 2: Leakage current ratings for selected areas

AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:

0.15µF CAP. & 1.5kΩ

110 to 130 V USA

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

RES. connected in

parallel

1-2-4 L0604IMP

i≤0.75mA peaks

Exposed accessible

parts

STANDARD NOTES FOR SERVICING

Circuit Board Indications

a. The output pin of the 3 pin Regulator ICs is indicat-

ed as shown.

Top Vie w

Out

b. For other ICs, pin 1 a nd ever y fifth pin are in dic at -

ed as shown.

Pin 1

c. The 1st pin of every male connector is indicated as

shown.

Pin 1

Input

In

Bottom View

5

10

Pb (Lead) Free Solder

Pb free mark will be found on PCBs which use Pb
free solder. (Refer to figure.) For PCBs with Pb
free mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.

Pb free mark

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

(1) Prepare the hot-air flat pack-IC desoldering ma-

chine, then apply hot air to the Flat Pack-IC (about

5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

(2) Rem ove the flat pack-IC with tweezers while ap-

plying the hot air.
(3) B ottom of the flat pack-I C is fixed wi th glue to the

CBA; when removing entire flat pack-IC, first apply

soldering iron to center of the flat pack-IC and heat

up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-

zers. (Fig. S-1-6)

Caution:

1. The Flat Pack-IC shape may differ by models. Use

an appropriate hot-air flat pack-IC desoldering ma-

chine, whose shape matches that of the Flat Pack-

IC.

2. Do not supply hot air to the chip parts around the

flat pack-IC for over 6 seconds because damage

to the chip parts may occur. Put masking tape

around the flat pack-IC to protec t other par ts from

damage. (F ig. S-1-2)

1-3-1 L14STA2

3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to bre ak or d ama ge the f oil of each
pin or the solder l ands under the IC when remov ­ing it.

With Soldering Iron:

(1) Us ing desoldering braid, remove the solder from

all pins of the flat pack-IC. When you use solder
flux which is applie d to al l pins o f th e flat pac k-IC,
you can remove it easily. (Fig. S-1-3)

CBA

Masking
Tape

Tweezers

Hot-air
Flat Pack-IC
Desoldering
Machine

Flat Pack-IC

Fig. S-1-2

Flat Pack-IC

Desoldering Braid

Soldering Iron

Fig. S-1-3

(2) Li ft each lead of the flat pack-IC upward one by

one, using a sharp pin or wi re to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering ma­chine.(Fig. S-1-4)

Sharp
Pin

Fine Tip
Soldering Iron

(3) B ottom of the flat pack-I C is fixed wi th glue to the

CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)

(4) Release the flat pack-IC from the CBA using twee-

zers. (Fig. S-1-6)

With Iron Wire:

(1) Us ing desoldering braid, remove the solder from

all pins of the flat pack-IC. When you use solder
flux which is applie d to al l pins o f th e flat pac k-IC,
you can remove it easily. (Fig. S-1-3)

(2) Affix the wire to a workbench or solid mounting

point, as shown in Fig. S-1-5.

(3) While heating the pins using a fine tip soldering

iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads fr om the CBA con­tact pads as shown in Fig. S-1-5.

Fig. S-1-4

1-3-2 L14STA2

(4) Bottom of the flat pack -IC is fixe d with glue to the

CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)

(5) Release the flat pack-IC from the CBA using twee-

zers. (Fig. S-1-6)

Note:

When using a soldering iron, care must be taken to
ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC i s removed from the
CBA, handle it gently because it may be damaged
if force is applied.

2. Installation

(1) Us ing desoldering braid, remove the solder from

the foil of each pin of the fla t pack-IC o n the CBA
so you can install a replacement flat pack-IC more
easily.

(2) T he "I" mark on the flat pac k-IC indicates pin 1.

(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
pre- solder the four corners of the flat pack-IC.
(See Fig. S-1-8.)

(3) Solder all pins of the flat pack-IC. Be sure that

none of the pins have solder bridges.

To Solid
Mounting Point

CBA

Tweezers

Hot Air Blower

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip
Soldering Iron

Flat Pack-IC

or

Example :

Pin 1 of the Flat Pack-IC
is indicated by a " " mark.

Presolder

CBA

Fig. S-1-7

Flat Pack-IC

Fig. S-1-6

Fig. S-1-8

1-3-3 L14STA2

Instructions for Handling
Semiconductors

Electrostatic breakdown of the semiconductors may
occur due to a poten tial differen ce caused b y electro­static charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1M Ω) that is prop ­erly grounded to remove any static electricity that may
be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semiconductors are to be
placed. Becaus e the static elec tricity cha rge on cloth ­ing will not esc ape throug h the body grounding ban d,
be careful to avoid contacting semiconductors with
your clothing.

<Incorrect>

<Correct>

1MΩ

CBA

Grounding Band

1MΩ

CBA

Conductive Sheet or
Copper Plate

1-3-4 L14STA2

1
2

3

4
5
6
7

r

­r

-

M

3

3

S-VIDEO

VIDEO

L

R

S-VIDEOVIDEO

LR

L

R

VIDEO1
S-VIDEO1

VIDEO2
S-VIDEO2

AUDIO

AUDIO OUT

AC IN

AUDIO

Pr

L

Y

Pb

R

Cr

L

Y

Cb

R

COMPONENT1

COMPONENT2

Input Terminals

6 7 8 9

INPUT SELECTVOLUME

POWER

AC IN

S-VIDEO

VIDEO

L

R
L

R

AUDIO
AUDIO OUT

AUDIO

Pr

L

Y

Pb

R

Cr

L

Y

Cb

R
COMPONENT1

COMPONENT2

VIDEO1
S-VIDEO1
VIDEO2
S-VIDEO2

S-VIDEOVIDEO

LR

2

1

4

Infrared Sensor

5

INPUT SELECTVOLUME

POWER

INPUT SELECTVOLUME

BASIC SETUP AND OPERATING GUIDE

AIN UNIT

Front Rear

POWER button: Turns the power ON or in

STANDBY.
POWER indicator: Lights up (Blue) when

the power is in the standby mode. Lights up
(Green) when the power is ON.

STANDBY indicator: Lights up when the
power is in the standby mode. Disappears
when the power is ON.

8

AUDIO/VIDEO/S-VIDEO: Input terminals fo

an audio and video signal. You can select
either VIDEO or S-VIDEO.

9

COMPONENT: Input terminals for a compo

nent signal. You can make a Y-Cb-Cr inter­laced connection to component 1 or Y-Pb-P
progressive or interlaced connection to com
ponent 2.

INPUT SELECT button: Selects input termi­nals.

VOLUME (up) / (down) button:

Increases or decreases the volume.
AC IN terminal: Connect the supplied

power cable for a standard AC outlet.
AUDIO OUT: Output terminals for audio.

1-4-1 L0605IB

R

1
2
3

4
5
6
7
8

POWER

INPUT SELECT

DISPLAY

MENU

PREVIOUS

SLEEP

VOL

MUTE

SCREEN MODE

STILL

1

2
3
4

5
6

7

8

9
10

11

EMOTE CONTROL

POWER button: Turns the main power ON

or in STANDBY.
VOL (up) / (down) button: Increases or

decreases the volume.

MUTE button: Turns the audio off or on.
SCREEN MODE button: Selects aspect

ratios available for the screen.
STILL button: Pauses the image shown on

the screen.
INPUT SELECT button: Selects input termi-

nals.
DISPLAY button: Displays the name of the

selected input terminal on the screen.

SLEEP button: Sets the sleep timer.

9 MENU button: Accesses the setup menu,

allowing you to access various settings.

10

PREVIOUS button: Moves up one level in

the setup menu.

11

(up) / (down) button: Selects the vari-

ous modes in the setup menu.

(left) / (right) button: Selects and

adjusts levels for the various settings.

(enter) button: Also used as the enter

button.

1-4-2 L0605IB

CABINET DISASSEMBLY INSTRUCTIONS

e

r

1. Disassembly Flowchart

This flowchart indicate s the disassem bly steps for the
cabinet parts, and the CBA in order to g ain access to
item(s) to be servic ed. Wh en rea ssemb ling, fol low th e
steps in reverse order. Bend, route and dress the
cables as they were.

[22] Filter
Holder(L)(s)

[11] LED A CBA
and LED B CBA

[13] Decoration
Panel

[1] Back Cabinet

[6] Analog CBA

[7] Filter CBA

[25] Stand Unit

[26] Stand
Cover

[27] Stand(s)

[28] Stand Base

[24] Optical
Filter

[9] Front Cabinet
Assembly

[2] Rear Cabinet

[3] PCB Shield
Plate

[5] Digital CBA

[8] PCB Holder

[21] Jack Cover

[29] Chassis
Bracket(s)

[30] Panel
Spacer(s)

[31] SP Holder
Plate(s)

[32] Plasma
Display Module

2. Disassembly Method

Step/

Loc.

No.

1 Back Cabinet 1 17(S-1), 5(S-2) 1
2 Rear Cabinet 2 22(S-3) 2
3 PCB Shield Plate 3 12(S-4), CLN8 3
4 Speaker Cover(s) 3 14(S-5) 4
5 Digital CBA 4 4(S-6), 3(S-7) 5
6 Analog CBA 4 4(S-8), 4(S-9) 6
7 Filter CBA 4 2(S-10), Two connectors 7
8 PCB Holder 4 4(S-11) 8

9

10 Brand Plate 5 2(S-13) 10

Part

Front Cabinet
Assembly

Fig. NoRemove/*unlock/release/

unplug/unclamp/desolder

5 14(S-12) 9

[23] Filter
Holder(S)(s)

[12] Switch CBA

[10] Brand Plat

[4] Speaker
Cover(s)

[14] Speaker-1
[15] Speaker-2
[16] Speaker-3
[17] Speaker-4

[18] Speaker
Spacer(s)

[19] Speaker
Holder(L)

[20] Speaker
Holder(R)

[33] Panel Holde
Assembly

Removal

Note

Step/

Loc.

No.

11

12 Switch CBA 5 3(S-14) 11
13 Decoration Panel 6 20(S-15), 2(S-16) 12
14 Speaker-1 7 2(S-17) 13
15 Speaker-2 7 2(S-18) 14
16 Speaker-3 7 2(S-19) 15
17 Speaker-4 7 2(S-20) 16
18 Speaker Spacer(s) 7 ---------- ­19 Speaker Holder(L) 7 4(S-21) 17
20 Speaker Holder(R) 7 4(S-22) 18
21 Jack Cover 7 2(S-23) 19
22 Filter Holder(L)(s) 7 6(S-24) 20
23 Filter Holder(S)(s) 7 6(S-25) 21
24 Optical Filter 7 ---------- ­25 Stand Unit 8 4(S-26) 22
26 Stand Cover 9 8(S-27), 10(S-28) 23
27 Stand(s) 9 4(S-29), 6(S-30) 24
28 Stand Base 9 ---------- ­29 Chassis Bracket(s) 10 8(S-31), 8(S-32) 25
30 Panel Spacer(s) 10 8(S-33) 26
31 SP Holder Plate(s) 10 4(S-34) 27

32

33

Part

LED A CBA and
LED B CBA

Plasma Display
Module

Panel Holder
Assembly

Fig. NoRemove/*unlock/release/

unplug/unclamp/desolder

5 ---------- -

10 12(S-35) 28

10 ---------- -

Removal

Note

↓↓ ↓ ↓ ↓

(1) (2) (3) (4) (5)

Note:

(1) O rder of steps i n procedu re. When reass embling,

follow the steps i n reverse or der. These n umbers

are also used as the Identification (location) No. of

parts in figures.

(2) Parts to be removed or installed.
(3) Fig. No. showing procedure of part location
(4) Identification of part to be removed, unhooked, un-

locked, released, unplugged, unclamped, o r des-

oldered.

S=Screw, P=Spring, L=Locking Tab, CN=Con-

nector, *=Unhook, Unlock, Release, Unplug, or

Desolder

2(S-2) = two Screws (S-2)

(5) Refer to the following "Reference Notes in the

Table.

1-5-1 L0605DC

Reference Notes in the Table

Caution:

Refer to "General Caution of Plasma Display" and
"PDP Module Handling" of "IMPORTANT SAFETY
PRECAUTIONS" section not to injure and/or break the
Plasma Display Module.

1. Removal of the Back Cabinet. Remove screws
17(S-1) and 5(S-2).

2. Removal of the Rear Cabinet. Remove screws
22(S-3).

3. Removal of the P CB Shiel d Plate . Remo ve screw s
12(S-4) and wire assembly CLN8.

4. Removal of the Speaker Cover(s). Remove screws
14(S-5).

5. Removal of the Digital CBA. Disconnect connec­tors *CN1701, *CN1702, *CN1 703, *CN1704, and
*CN1709, and remove screws 4(S-6) and 3(S-7).

6. Removal of the An alog CBA. Disconnect connec­tors *CN201, *CN203, *CN204, *C N501, *CN502,
*CN701, *CN801, and *CN802, and remove
screws 4(S-8) and 4(S-9).

7. Removal of the Filter CBA. Disconnect connecto r
*CN801, and remove two connectors, then remove
screws 2(S-10).

8. Removal of the PCB Ho lder. Remove screws 4(S-

11).

9. Removal of the Front Cabinet Assembly. Remove
screws 14(S-12).

10.Removal of th e Brand Plate. Remov e screws 2(S-

13).

11. Re moval of the Switch CBA. Re move screws 3(S-

14) and disconnect connector *CN751.

12.Removal of th e Decorati on Pane l. Remov e screws
20(S-15) and 2(S-16).

13.Removal of the Speaker-1. Remove screws 8(S-

17).

14.Removal of the Speaker-2. Remove screws 8(S-

18).

15.Removal of the Speaker-3. Remove screws 8(S-

19).

16.Removal of the Speaker-4. Remove screws 8(S-

20).

17.Removal of the Speaker Holder(L). Remove
screws 4(S-21).

18.Removal of the Speaker Holder(R). Remove
screws 4(S-22).

19.Remov al of the Jack Cove r. Remove scre ws 2(S-

23).

20.Removal of the Filter Holder(L)(s). Remove screws
6(S-24).

21.Removal of the Filter Holder(S)(s). Remove screws
6(S-25).

22.Removal of the Stand Unit. Remove screws 4(S-

26).

23.Removal o f the Stand Cover. Remove screws 8(S-

27) and 10(S-28).

24.Removal of the Stand(s). Remove screw s 4(S-29)
and 6(S-30).

25.Removal of the Chassis Bracket. Remove screws
8(S-31) and 8(S-32).

26.Removal of the Panel Spacer(s). Remove screws
8(S-33).

27.Removal of the SP Holder Plate(s). Remove
screws 8(S-34).

28.Removal of the Plasma Display Module. Remove
screws 12(S-35).

1-5-2 L0605DC

(S-1)

(S-2)

(S-1)

(S-2)

(S-1)

(S-1)

(S-2)

(S-1)

(S-2)

(S-1)

[1] Back Cabinet

Fig. 1

(S-3)

(S-3)

[2] Rear Cabinet

(S-3)

Fig. 2

1-5-3 L0605DC

(S-5)

[4] Speaker
Cover

(S-5)

(S-5)

(S-5)

(S-4)

(S-4)

CLN8

[3] PCB Shield Plate

(S-4)

(S-4)

(S-5)

(S-5)

(S-5)

[4] Speaker Cover

Fig. 3

1-5-4 L0605DC

[8] PCB Holder

)

[5] Digital CBA

(S-11)

(S-6)

[6] Analog CBA

(S-8)

(S-8)

(S-10

(S-11)

[7] Filter CBA

(S-7)

(S-9)

(S-11)

Connectors
(to AC Inlet)

Fig. 4

1-5-5 L0605DC

(S-13)

)

[11] LED
A CBA

[11] LED B CBA

(S-12)

[10] Brand Plate

(S-13)

(S-12)

[9] Front Cabinet
Assembly

(S-14)

[12] Switch CBA

[13] Decoration Panel

(S-15)

(S-15)

(S-15)

Fig. 5

(S-15)

(S-15)

(S-15)

(S-15

(S-16)

Fig. 6

1-5-6 L0605DC

[18] Speaker Spacer

[14] Speaker-1

(S-17)

(S-21)

[19] Speaker Holder(L)

[24] Optical Filter

[22] Filter Holder(L)

(S-24)

(S-25)

(S-24)

(S-18)

[15] Speaker-2

[21] Jack Cover

[18] Speaker
Spacer

(S-22)

(S-23)

[16] Speaker-3

(S-19)

(S-20)

[17] Speaker-4

(S-24)

[23] Filter Holder(R)

(S-25)

[20] Speaker Holder(R)

[23] Filter Holder(R)

(S-25)

[22] Filter Holder(L)

Fig. 7

1-5-7 L0605DC

(S-26)

(S-26)

[25] Stand Unit

Fig. 8

1-5-8 L0605DC

[26] Stand Cover

[28] Stand Base

[27] Stand

(S-27)

(S-29)

(S-30)

(S-29)

(S-30)

(S-27)

(S-29)

[27] Stand

(S-29)

(S-30)

(S-30)

(S-27)

(S-28)

(S-28)

(S-27)

(S-28)

(S-27)

Fig. 9

1-5-9 L0605DC

[31] SP Holder Plate

r

[32] Plasma Display
Module

[30] Panel Spacer

(S-33)

[29] Chassis Bracket

(S-31)

(S-32)

[30] Panel Space

(S-31)

(S-35)

(S-34)

(S-35)

(S-34)

(S-35)

(S-35)

[33] Panel Holder
Assembly

(S-35)

(S-35)

(S-35)

(S-35)

(S-34)

(S-34)

(S-33)

[30] Panel Spacer

[31] SP Holder Plate

(S-33)

(S-32)

(S-31)

(S-33)

(S-32)

(S-32)

(S-31)

[29] Chassis Bracket

Fig. 10

1-5-10 L0605DC

Plasma Display Cable Wiring Diagram

Cables on the Digital CBA

Switch CBA Ferrite core (FC2)

Clamper

Ferrite
core (FC1)

Analog CBA

Clamper
CN203

CN201
CN701

LED CBA

Clamper

Ferrite
core (FC6)

CN1703
CN1702
CN1701

LED CBA

to P31

CN1704

Ferrite
core (FC3)

CN1706

CN1709

Digital CBA

Fig. 11

Cables on the Analog CBA

Speaker

Clamper

Clamper
CN501

CN802

CN801

CN502

Ferrite
core (FC1)

Clamper

CN203
CN201
CN701

LED CBA

Clamper

CN204

CN1703
CN1702
CN1701

Speaker

Clamper

Clamper

Switch CBA Ferrite core (FC2)

Digital CBAAnalog CBA LED CBA

Fig. 12

1-5-11 L0605DC

Cables on the Filter CBA

Clamper

Earth

Filter CBA

Clamper

Clamper

CN801

Fig. 13

1-5-12 L0605DC

ELECTRICAL ADJUSTMENT INSTRUCTIONS

Fig. 2

3

General Note:
"CBA" is abbreviation for "Circuit Board Assem­bly."

NOTE:

Electrical adjustm ent s ar e r equ ired after replacing
circuit components a nd certain mechanic al parts.
It is important to perform these adjustm ents only
after all repairs and replacements have been com­pleted.
Also, do not attempt these adjustments unless the
proper equipment is available.

Test Equipment Required

1. NTSC Pattern Gen erat or ( Col or Bar W/W hit e Wi n­dow, Red Color, Gray Scale)

2. Plastic Tip Driver

3. Remote control unit: Part No. N0105UD, N0108UD,
N0127UD or N0132 UD

4. Color Analyzer

How to make service remote control
unit:

1. Prepare normal remote control unit. (Part No.
N0105UD, N0108UD, N0127UD or N0132UD) Re­move 3 Screws from the back lid. (Fig. 1-1)

2. Add J1 (Jumper Wire) to the r emote cont rol CBA.
(Fig. 1-2)

SCREW

REMOTE CONTROL UNIT

J 1

Fig. 1-1

How to set up the service mode:

Service mode:

1. To turn the power on, pre ss "POWER" button on the
normal remote control unit or the unit.

2. Use the service remote control unit.

3. Press "SLEEP" button on the service remote con­trol unit. Fig. 2 appears on the screen.

MAIN UCOM Ver.
SUB UCOM Ver.
MEMORY SIZE
CHKSUM

4. Confirm the following
a. Version of main micro

computer --- PZ1_US_LF_Ver1.29 (or 1.31)
b. Version of sub micro computer --- K746_015
c. Memory size --- 32
d. FLASH DATA Check- S um (pr es s "0" butto n on

the service remote control unit) --- D2F7h (or

E170h)

Initial setting:

1. To turn the power on, pre ss "POWER" button on the
normal remote control unit or the unit.

2. Enter the service mode.

3. To reset to factory setting, press "DIS PLAY" but­ton on the service remote control unit.

- "INITIALIZE" (red) appears on the screen as

shown in Fig. 3.

: PZ1_US_LF_Ver1.29 (or 1.31)
: K746_015
: 32
: Push 0 key

REMOTE CONTROL CBA

Fig. 1-2

MAIN UCOM Ver.
SUB UCOM Ver.
MEMORY SIZE
CHKSUM

: ********
: ********
: 32
: ****

INITIALIZE

Fig.

- Aft er few second s (compl eti on initi aliz ation) , col-

or of "INITIALIZE" will change green.

1-6-1 L0605EA

1. Auto Calibration (Black & White)

Fig. 4

1. Operate the unit more than 20 minutes.

2. Input black raster signal from only Component AV In­put (2) video/Y jack (green). Do not input any signal
to Component AV Input (2) vide o/Pb or Pr jack.

3. Enter the service mode.

4. To enter the Auto Calibration (Black) adjustment
mode, press "2" button on the servi ce rem ote con ­trol unit. If no sign al, "No signal" appears on the
screen.

5. To start auto adjustment, press "CH o" button on
the service remote control unit.

6. Input white raster signal (100% or 110%) from only
Component AV Input (2) vide o/Y jack (green). Do not
input any signal to Co mponent AV Input (2 ) video/Pb
or Pr jack.

7. To enter the Auto Calibration (White) adjustment
mode, press "3" button on the servi ce rem ote con ­trol unit. If no sign al, "No signal" appears on the
screen.

8. To start auto adjustment, press "CH o" button on
the service remote control unit.

9. Upon completion, wait for at le ast 5 seco nds.

10. Unpl ug AC cord and plug it in AC outlet again to reset
then enter the ser vi ce m ode a gai n.

11. Conf irm that both the "Black Calibration : Complete"
and "White Calibration : Complete" are dis played
on the screen as shown in F ig. 4. If "Yet" is dis­played instead of "Complete", repeat above steps.

MAIN UCOM Ver.
SUB UCOM Ver.
MEMORY SIZE
CHKSUM

Black Calibration : Complete
White Calibration : Complete

: ********
: ********
: 32
: Push 0 key

2. White Balance Adjustment

Purpose: To mi x r ed , gr ee n an d bl ue bea ms co rre ctly

for pure white.
Symptom of Misadjustment: White becomes blui sh

or reddish.

Test

Point

Screen

Notes:

- Use service remote control unit.

- This adjustment should be per formed in both Com ­ponent 2 mode and Video 1 mode. Adjustment in
Component 2 mode should be performed after com­pletion of ADC calibration adjustment.

1. Operate the unit more than 20 minutes.

2. Inp ut the gray scale pattern signal ( 5 scales) from

Component AV Input (2 ) vid eo/Y j ack.

3. Set the color analyzer to the CHROMA mode and

after zero point calibration, for high light adjust­ment, bring the optical receptor to the 2nd scale as
shown below.

Adj.

Point

CH o / p

buttons

Mode Input

Video 1 &

Component 2

M. EQ. Spec.

Pattern Generator,

Color analyzer

Figure

Color Analyzer

Gray scale

pattern signal

(5 scales)

See below

Fig. 5

2nd gray scale

Fig. 6

4. Enter the Service mode.

1-6-2 L0605EA

5. Enter the component adjustment mode, press

W

Fig. 8

r

"VOL p" button once on the service remote control
unit.

6. Press "4" button on the serv ice rem ote cont rol uni t
for Red adjustment. Press "6" button on the service
remote control unit for Blue adjustment.

7. In each color mode, press "CH o / p" b utton to ad­just the values of color.

8. Adjust Red an d Bl u e colo r s o tha t t he t em p er at ur e
becomes 9200°K-5MPCD (x: 288 / y: 288) ±3%.

9. For low light adjustment, bring the optical receptor
to the 4th scale as shown below.

4th gray scale

3. Sub-Brightness Adjustment

Purpose: To get proper brigh tnes s .
Symptom of Misadjustment: If Sub-Brightness is

incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.

Adj. Point Mode Input

CH o / p buttons

M. EQ. Spec.

Pattern Generator See below

Video 1 &

Component 2

Figure

IQW

Fig. 7

10. Press "1" button on the servic e remote control unit
for Red adjustment. Press "3" button on the service
remote control unit for Blue adjustment.

11. In each color mode, press "CH o / p" b utton to ad­just the values of color.

12. Adjust Re d and Bl u e co lo r s o t ha t th e t em p er at ur e
becomes 9200°K-5MPCD (x: 288 / y: 288) ±3%.

13. Check adjustment value in high light adjustment
again. If adjustment value is not within specifica­tion, repeat steps 2-8.

14. To enter the adjustment mode in the Composite
mode (Video 1 mode), pr ess "VO L p" button once
on the service remote control unit.

15. Input the gray scale pattern signa l (5 scales) from
Composite AV Input (1) video jack (Video 1).

16. Adjust in the same way ab ove.

hite

Notes:

- IQW Setup level --- 7.5 IRE

- Use service remote control unit.

- This adjustment should be per formed in both Com ­ponent 2 mode and Video 1 mode. Adjustment in
Component 2 mode should be performed after com­pletion of ADC calibration adjustment.

1. Enter the Service mode. Then input IQW signal

from Component AV Input (2) video.

2. Press "VOL p" button on the service remote control

unit.

3. Press "7" on the service remote control unit.

4. Press "CH o / p" buttons so that the bar is just vis-

ible. (Refer to Fig. 8.)

5. Input IQW signal from Composite AV Input (1) vid-

eo jack (Video 1).

6. To adjust in Composite mode (Video 1 m ode), re-

peat steps 2 - 4.

7. Turn the power off and on again, using the ma in

power button on the TV unit.

Black

This ba
just
visible

1-6-3 L0605EA

FLOW CHART NO.1

The power cannot be turned on.

TROUBLESHOOTING

Is the fuse normal?

Yes

Are Pins (1,2,5,8,9,11) on CN501 are shorted?

No

Is the +4.5V voltage outputted between Pin (11)
and GND?

Yes

After reconnecting CLN6 to CN501, does the
voltage between each pin and GND become
following value during turning the power on?

CN501 Pins (1,2) P-ON+6.5V
CN501 Pins (8,9) P-ON+21V

No

No

Yes

No

Remove CLN6 connecting to CN501 and check
Pins (1,2,5,8,9,11) on CLN6 are shorted.

Not shorted Shorted

Yes

After replacing fuse,
does it break when
turning the power on ?

No

Check each line of power supply on the Analog
CBA and service it if defective.

Replace the Plasma Display Module.

Replace the Plasma
Display Module.

Yes

Is the +3.3V voltage outputted to the emitter of
Q503?

Yes

Is the "H" signal inputted into Pin (2) on CN502?

Yes

Replace the Plasma Display Module.

No

No

Check Q503, D503 and the periphery circuit,
and service it if defective.

Replace IC205.

1-7-1 L0605TR

FLOW CHART NO. 2

Video signal is not outputted normally.

F

Input video signal.

Is the video signal outputted to each pins on the
CN701 of the Analog CBA?
(If the video signal is not outputted when signal
is inputted to component 1, 2 jack on the rear,
replace the Digital CBA.)

When inputting video signal to Video 1 S-VIDEO
jack...

CN701 Pin (10) VIDEO1-Y
CN701 Pin (12) VIDEO1-C

When inputting video signal to Video 1 composite
jack...

CN701 Pin (8) VIDEO1

When inputting video signal to Video 2 S-VIDEO
jack...

CN701 Pin (4) VIDEO2-Y
CN701 Pin (6) VIDEO2-C

When inputting video signal to Video 2 composite
jack...

CN701 Pin (2) VIDEO2

Are serial data signal outputted to TP2037 and
TP2038 on the Digital CBA?

Yes

No

No

No

No

No

Check lines between Pins (10, 12) on CN701
and JK701, and service it if defective.

Check lines between Pin (8) on CN701 and
JK702, and service it if defective.

Check lines between Pins (4, 6) on CN701 and
JK701, and service it if defective.

Check lines between Pin (2) on CN701 and
JK702, and service it if defective.

Replace the Digital CBA.

Yes

Replace the Plasma Display Module.

LOW CHART NO. 3

Audio is not outputted from speakers normally.

Input audio signal.

Is audio signal inputted to each pins on IC202
and IC203?
[****] is the check point on the componet side.

When inputting to Video 1 jack...

IC203 Pin (13) [J165] AUDIO1(L)
IC202 Pin (13) [J135] AUDIO1(R)

When inputting to Video 2 jack...

IC203 Pin (14) [J166] AUDIO2(L)
IC202 Pin (14) [J129] AUDIO2(R)

When inputting to component 1 jack...

IC203 Pin (15) [CN201 Pin (1)] AUDIO3(L)
IC202 Pin (15) [CN201 Pin (2)] AUDIO3(R)

When inputting to component 2 jack...

IC203 Pin (12) [CN201 Pin (4)] AUDIO4(L)
IC202 Pin (12) [CN201 Pin (5)] AUDIO4(R)

No

No

No

No

Check lines between Pin (13) on IC203 and
JK702, between Pin (13) on IC202 and JK702,
and service it if defective.

Check lines between Pin (14) on IC203 and
JK702, between Pin (14) on IC202 and JK702
and service it if defective.

Replace the Digital CBA.

Replace the Digital CBA.

(continued to "A" on next page)

1-7-2 L0605TR

.

.

A

Yes

Is input switching signal inputted to each pins on
IC202 and IC203?
[****] is the check point on the componet side.

Pin (9)

[Q205-C]

Video 1
Video 2
Component 1
Component 2

Is audio signal outputted to each pins on IC202
and IC203?
[****] is the check point on the componet side.

IC203 Pin (3) [J148] L-CH
IC202 Pin (3) [J142] R-CH

Is audio signal inputted to each pins on IC801?

IC801 Pin (5) L-CH
IC801 Pin (2) R-CH

Is audio signal outputted to each pins on IC801?

IC801 Pin (7) L-CH
IC801 Pin (12) R-CH

L
L
L
L

Pin (10)

[Q204-C]

Yes

Yes

Yes

Yes

Pin (11)

[Q203-C]

L
L
H
H

L
H
L
H

No

No

No

No

Check lines between each pins on IC203 and
each pins on IC205, between each pins on IC202
and each pins on IC205 and service it if defective

Pin (9) on IC202,IC203 Pin (30) on IC205
Pin (10) on IC202,IC203 Pin (29) on IC205
Pin (11) on IC202,IC203 Pin (28) on IC205

Check +6.5 V line and service it if defective.

No

Is +6.5V signal inputted to Pin (16) on IC202
and Pin (16) on IC203?

Yes

Replace IC202 or IC203.

Check lines between each pins on IC203 and
each pins on IC801, between each pins on IC202
and each pins on IC801 and service it if defective

Pin (3) on IC203 Pin (5) on IC801
Pin (3) on IC202 Pin (2) on IC801

Check +21 V line and service it if defective.

No

Is +21V signal inputted to Pin (10) on IC801?

Yes

Is the "L" pulse supplied to the base of Q801?

Yes

Replace IC801. Replace IC205.

No

Is each audio signal inputted to Pin (1) on
CN801 and Pin (1) on CN802?

CN802 Pin (1) L-CH
CN801 Pin (1) R-CH

Yes

Replace Speaker (SP801 or SP802).

No

Check lines between Pin (1) on CN801 and each
pins on IC801, between Pin (1) on CN802 and
each pins on IC801 and service it if defective.

Pin (7) on IC801 Pin (1) on CN802
Pin (12) on IC801 Pin (1) on CN801

1-7-3 L0605TR

.

.

FLOW CHART NO. 4

Audio is not outputted from audio output terminal normally.

Input audio signal.

Is audio signal inputted to each pins on IC202
and IC203?
[****] is the check point on the componet side.

When inputting to Video 1 jack...

IC203 Pin (13) [J165] AUDIO1(L)
IC202 Pin (13) [J135] AUDIO1(R)

When inputting to Video 2 jack...

IC203 Pin (14) [J166] AUDIO2(L)
IC202 Pin (14) [J129] AUDIO2(R)

When inputting to component 1 jack...

IC203 Pin (15) [CN201 Pin (1)] AUDIO3(L)
IC202 Pin (15) [CN201 Pin (2)] AUDIO3(R)

When inputting to component 2 jack...

IC203 Pin (12) [CN201 Pin (4)] AUDIO4(L)
IC202 Pin (12) [CN201 Pin (5)] AUDIO4(R)

Is input switching signal inputted to each pins on
IC202 and IC203?
[****] is the check point on the componet side.

Video 1
Video 2
Component 1
Component 2

Is audio signal outputted to each pins on IC202
and IC203?
[****] is the check point on the componet side.

IC203 Pin (3) [J148] L-CH
IC202 Pin (3) [J142] R-CH

Is audio signal outputted to the collector of Q707
(L-CH) and the collector of Q708 (R-CH)?

Is the "L" pulse supplied to the base of Q711 and
the base of Q712?

Check lines between Q707 and JK703, between
Q708 and JK703 and service it if defective.

Pin (9)

[Q205-C]

L
L
L
L

Yes

Pin (10)

[Q204-C]

Yes

Yes

Yes

Yes

No

No

No

No

Pin (11)

[Q203-C]

L
L
H
H

L
H
L
H

No

No

No

No

Check lines between Pin (13) on IC203 and
JK702, between Pin (13) on IC202 and JK702,
and service it if defective.

Check lines between Pin (14) on IC203 and
JK702, between Pin (14) on IC202 and JK702
and service it if defective.

Replace the Digital CBA.

Replace the Digital CBA.

Check lines between each pins on IC203 and
each pins on IC205, between each pins on IC202
and each pins on IC205 and service it if defective

Pin (9) on IC202,IC203 Pin (30) on IC205
Pin (10) on IC202,IC203 Pin (29) on IC205
Pin (11) on IC202,IC203 Pin (28) on IC205

Check +6.5 V line and service it if defective.

No

Is +6.5V signal inputted to Pin (16) on IC202
and Pin (16) on IC203?

Yes

Replace IC202 or IC203.

Check Q707, Q708 and the periphery circuit, and
service it if defective.

Is the "L" pulse supplied to the base of Q710?

Yes

Check Q709 and the periphery
circuit, and service it if
defective.

No

Replace IC205

1-7-4 L0605TR

BLOCK DIAGRAMS

111

1

System Control Block Diagram

REMOTE

POWER-SW

P-ON-H

BLOCK DIAGRAM

Q206

Q207

P-ON-H

56

4

39

+3.3V

BUFFER

Q271

IC205

TO

+3.3V

(PDP MICROCONTROLLER)

POWER SUPPLY

Q272

RXD

15

TXD

14

RESET-18138P-OFF-RQ54P-OFF-H

55

A-MUTE

32

Q295

A-OUT-MUTE

313029

VOLUME

A-OUT-MUTE

TO AUDIO

AUDIO-SW0

AUDIO-SW1

AUDIO-SW2

28

AUDIO-SW0

AUDIO-SW1

AUDIO-SW2

BLOCK DIAGRAM

IC201

(MEMORY)

SCL

48

6

SCL

SDA

47

5

SDA

D1908,

D1909

POWER

D1910,

D1911

STANDBY

+3.3V

+3.3V

CN1904

STANDBY-LED

11MCU+3.3V

22

CN1910

D1903, D1904

STANDBY

CN1905CN1911

11MCU+3.3V

D1905, D1906

CN204

POWER-KEY

POWER-LED

STANDBY-LED

66

44REMOTE

22

33

CN1901

REMOTE

SENSOR

RV1901

SW1908

Q1902

+3.3V

POWER

KEY

CN1902

22KEY-IN1

CN1706

V16

KEY-IN1

SWITCH

33KEY-IN2

44KEY-IN3

Y16

W16

KEY-IN2

KEY-IN3

SWITCH CBA

+3.3V

Q1901

STANDBY-LED
22

STANDBY

CN203

CN1703

RESET

SW1401

KEY-IN-POW
12

12KEY-IN-POW

T17

KEY-IN-POW

8 RXD

16TXD

V12

TXD

7 TXD

17RXD

Y12

RXD

10 REMOTE

14REMOTE

V11

REMOTE

4 RESET-181

14 P-OFF-RQ

20RESET-181

10P-OFF-RQ

Y11

W14

RESET

P-OFF-RQ

15 P-OFF-H

16 VOLUME

9P-OFF-H

8VOLUME

Y15

P-OFF-H

VOLUME-MUTE
13

11

VOLUME-MUTE

VOLUME

CONTROL

Q1401

V15

VOLUME

TO DIGITAL

SIGNAL PROCESS 1

SCL

W13

SCL

BLOCK DIAGRAM

SDA

V13

SDA

TO VIDEO

SCL

BLOCK DIAGRAM

SDA

RESET

Y14

RESET

SCL

TO DIGITAL

SIGNAL PROCESS 2

SDA

I2C-READY

Y13

I2C-READY

BLOCK DIAGRAM

PANEL-ON

IC1404

(MEMORY)

SCL

6

TO POWER SUPPLY

BLOCK DIAGRAM

SDA

PANEL-ON

5

DIGITAL CBA UNIT ANALOG CBA

W19

PANEL-ON

LED-A CBA

LED-B CBA

IC1401

(DIAPLAY CONTROLLER)

1-8-1

L0605BLS

Video Block Diagram

VIDEO SIGNAL

95

VUV[0]

97

98

VUV[1]

VUV[2]

VUV[0~7]

100

101

VUV[3]

VUV[4]

103

104

VUV[5]

VUV[6]

OUTPUT

FORMATTER

106

VUV[7]

TO DIGITAL

SIGNAL

PROCESS 1

BLOCK

67656462615958

VY[0]

VY[1]

VY[2]

DIAGRAM

VY[0~7]

VY[3]

VY[4]

VY[5]

VY[6]

56

VY[7]

PVCLK

HD

718687

VD

SERIAL

I/F

83

82

33~40

TO SYSTEM

CONTROL

BLOCK

SDA

SCL

DIAGRAM

RESET

DCLK

127

DPEN

128

DHS

129

DFBK

130

TO DIGITAL

SIGNAL

PROCESS 2

BLOCK

DIAGRAM

DVS

131

168 166

82

SERIAL

RESET

142

I/F

GRE[0~7]

139~136

~

GRE[0]

133~152

GRE[7]

GGE[0~7]

146~160

~

GGE[0]

OUTPUT

MULTIPLEXER

ITU-R656

DIGITAL

VIDEO

143

GGE[7]

FORMATTER

GBE[0~7]

~

~

GBE[0]

153

GBE[7]

ADC

INPUT

SELECT

IC1101 (VIDEO DECODER)

137

139

135

145

88VIDEO1

214VIDEO2

412VIDEO2-Y

10 6VIDEO1-Y

WF12

R738

PICTURE

/TONE

DIGITAL

SIGNAL

141

610VIDEO2-C

12 4VIDEO1-C

WF13

R746

CONTROL

PROCESS

ADC

INPUT

149

153

SELECT

151

ADC

159

DATA

COLOR

SPACE

CONTROL

21 22 24 25 27 28 30 31

FRAME DELAY

MEMORY CONTROL

1~4 6~9 11~19

ADRESS

ANALOG CBA

IC1102 (SDRAM)

WF6

R1774

IC1301 (VIDEO DECODER)

WF7

R1776

43

WF8

R1778

WF9

R1773

44

DATA

MULTIPLEXER

VIDEO

DECODER

ADC

WF10

R1775

51

35

WF11

R1777

DIGITAL CBA UNIT

BUFFER

JK702 Q706 CN701 CN1701

VIDEO1

IN

Q703

BUFFER

VIDEO2

IN

BUFFER

BUFFER

Q705

Q704

2

1

3 4

JK701

YC

S-VIDEO1

IN

BUFFER

Q702

2

1

3 4

YC

Q701

S-VIDEO2

IN

BUFFER

1-8-2

BUFFER

BUFFER

BUFFER

BUFFER

Q1701

Q1703

BUFFER

Q1705

Q1702

JK1704

Q1706

Q1704

VIDEO3-YINVIDEO3-CbINVIDEO3-CrINVIDEO4-YINVIDEO4-PbINVIDEO4-Pr

BUFFER

IN

L0605BLV

Digital Signal Process 1 Block Diagram

TO DIGITAL

SIGNAL

PROCESS 2

BLOCK

DIAGRAM

VCLK

VIDEO SIGNAL

VVC

VHS

DB[0~7]

139

145~149

~

DB[6]

DB[0]

H-SYNC

/V-SYNC

TIMING

COLOR

SCALE

CONVERTER

UPSCALER

DEINTERLACER

PRIMARY

PICTURE

148

DB[7]

DG[0~7]

156~157

~

DG[0]

DG[7]

FILM-MODE

DETECTION

~

DR[0]

DR[0~7]

2

159

~

DR[2]~DR[3]

MEMORY

CONTROLLER

~

6

136

137

138

DR[7]

DISPLAY

TIMING

33~46 54~69

DATA

ADRESS

IC1202 (SDRAM)

DIGITAL CBA UNIT

IC1201 (DIGITAL SIGNAL PROCESS)

MOTION

~

VUV[0]

~

109

VUV[0~7]

&

DETECT

VIDEO

INPUT

VUV[7]

116

NOISE

REDUCTION

~

VY[0]

VY[7]

~

95

102

VY[0~7]

TO VIDEO

BLOCK

DIAGRAM

105

PVCLK

VD

107

HD

108

1-8-3

SERIAL

I/F

125 126

SCL

SDA

TO SYSTEM

CONTROL

BLOCK

DIAGRAM

L0605BLD1

Digital Signal Process 2 Block Diagram

PDM501

PLASMA DISPLY

MODULE

30 30RA-

IC1405 (LVDS I/F)

50

V19

2

Y20

CN1709

515254

R16

U19

~

DRE[0]

48

R18

DRE[7]

29 29RA+

47

55

W20

56

V20

3

U20

28 28RB-

27 27RB+

46

45

810467

T19

T20

R19

R20

M18

~

DGE[0]

25 25RC-

42

TLL

PARALLEL

111214

P18

DGE[7]

24 24RC+

41

TO SERIAL

CONVERTER

P19

P20

21 21RD-

38

16181519202223

M17

N20

20 20RD+

37

M20

WF4

L17

~

DBE[0]

TP2037

K17

M19

DBE[7]

23 23RCLK-

40

PLL

L19

22 22RCLK+

39

24

L20

WF3

WF5

TP2038

27

R1421

D18

28

R1420

C20

30

N19

31

R1419

J17

WF2WF1

22SLE

I2C-READY

33SCLK

SCL

TO SYSTEM CONTROL

44SD ATA

SDA

BLOCK DIAGRAM

55DISPEN

PANEL-ON

DIGITAL CBA UNIT

IC1401 (DIGITAL SIGNAL PROCESS / DISPLAY CONTROL)

DISPLAY

TIMING

DISPLAY PORT

COLOR MATRIX

/ GAMMA CORRECTION

/ CLTs / COLOR

SPACE EXPANDER

MEMORY

DIGTAL

SIGNAL

PROCESS

VIDEO PORT

SYNC DECODER

/ AUTO IMAGE

OPTIMIZER

/ COLOR SPACE

CONVERTER / HDCP

~

VB[0]

VB[7]

~

~

L1

L4

M1

M3

~

VG[0]

VG[7]

~

J1

N1

~

J4

K1

K3

H1

~

VR[0]

VR[7]

~

G1

G3

F2

F1

E2

H2

F3

E1

E3

H3

~

GRE[0]

~

C1

C3

B1

D2

GRE[7]

D3

GRAPHIC PORT

F4

E4

A7A8B7

I / F

SYNC DECODER

/ AUTO IMAGE

OPTIMIZER

/ COLOR SPACE

CONVERTER / HDCP

~

GGE[0]

GGE[7]

B8

B11

B12

C8

C11

A15

DATA BU S

IC1403

(FRASH MEMORY)

ADDRESS BUS

~

GBE[0]

GBE[7]

~

A17

A19

A20

B16

~

B9

A9

A10

A11

C10

B18

DB[0~7]

DG[0~7]

TO DIGITAL

SIGNAL

PROCESS 1

BLOCK

DIAGRAM

DR[0~7]

VCLK

VVC

VHS

1-8-4

GRE[0~7]

GGE[0~7]

TO VIDEO

BLOCK

DIAGRAM

GBE[0~7]

DCLK

DPEN

DHS

DFBK

DVS

L0605BLD2

Audio Block Diagram

SP803

SPEAKER

1 SP-L

CN802

7

AMP

(AUDIO AMP)

5

L-CH

2 SP-GND

WF14

SP804

AUDIO SIGNAL

SPEAKER

L-CH

IC801

SP802

1 SP-R

CN801

AMP

2 12

SPEAKER

R-CH

2 SP-GND

SP801

VOLUME

CTL

SPEAKER

R-CH

6

Q831

Q801

TO POWER SUPPLY

BLOCK DIAGRAM

AC-DET

TO SYSTEM

CONTROL

BLOCK DIAGRAM

VOLUME

JK703

Q707

AUDIO(L)

AMP

OUT

Q708

AUDIO(R)

OUT

AMP

Q712

Q711

+5V

Q709

Q710

IC203

(INPUT SELECT)

13

151412

3

109 11

SW CTL

IC202

(INPUT SELECT)

13

151412

3

109 11

SW CTL

Q205

Q204

Q203

ANALOG CBA

AUDIO-SW0

AUDIO-SW1

AUDIO-SW2

A-OUT-MUTE

TO SYSTEM

CONTROL

BLOCK

CN201

91AUDIO3(L)

CN1702

82AUDIO3(R)

64AUDIO4(L)

55AUDIO4(R)

DIAGRAM

JK702

AUDIO1(L)

IN

AUDIO1(R)

IN

AUDIO2(L)INAUDIO2(R)

IN

1-8-5

JK1703

AUDIO3(L)

IN

AUDIO3(R)INAUDIO4(R)

AUDIO4(L)

IN

IN

DIGTAL CBA UNIT

L0605BLA

Power Supply Block Diagram

P-ON+5V

P-ON+5V

21

20

CN203

P-ON+5V

P-ON+6.5V(2)

P-ON+21V

MCU+3.3V

TO SYSTEM CONTROL

BLOCK DIAGRAM

TO AUDIO

P-ON-H

AC-DET

BLOCK DIAGRAM

P-ON+5V

4

CN1703

P-ON+5V

3

P-ON+5V

IC1201

IC1202

IC1401

IC1402

IC1301

IC1403

IC1101

TO SYSTEM CONTROL

BLOCK DIAGRAM

PANEL-ON

+5V REGULATOR

+3.3V REGULATOR

Q503

Q501

FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,

REPLACE ONLY WITH SAME TYPE 8 A, 250V FUSE.

128

9

CAUTION:

ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE 8A, 250V.

8A 250V

P-ON+6.5V(1)

P-ON+6.5V(2)

128

CN9003

3

(PLASMA DISPLAY MODULE)

PDM501

CN8001 CN501CN601

AC120V

WHITE 1

AC120V

BLACK

11

P-ON+21V

P-ON+21V

AL+4.5V

9

11

CN502CN9002

P-ON-H

2 2

AC-DET

5 5

ANALOG CBA

+2.5V REGULATOR

POWER

SUPPLY

CIRCUIT

IC1508

CN1704CN9001

D+4.6V

1 1

+3.3V REGULATOR

IC1509

5

D+4.6V

PANEL-ON

2 2

5

+1.5V REGULATOR

IC1502

+3.3V REGULATOR

IC1510

+1.8V REGULATOR

IC1501

IC1503

+1.8V REGULATOR

+3.3V REGULATOR

IC1507

+3.3V REGULATOR

IC1506

+3.3V REGULATOR

IC1505

IC1504

DIGITAL CBA UNIT

+1.5V REGULATOR

FILTER CBA

HOT

8A/125V

F601

8A/125V

CN603

HOT CIRCUIT. BE CAREFUL.

CAUTION !

Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.

If Main Fuse (F601) is blown, check to see that all components in the power supply

circuit are not defective before you connect the AC plug to the AC power supply.

Otherwise it may cause some components in the power supply circuit to fail.

AC601

CLN601

AC CORD

CLN602

GND

FRAME

1-8-6

L0605BLP

SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS

Standard Notes

Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often
pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement compo­nents rated for highe r vo ltage, wattage, etc. Replacemen t parts th at hav e t hese s pe ci al s afet y ch ar acter isti cs are
identified in this man ual and its supplements; electrical comp onents having such features are ide ntified by the
mark " # " in the schematic diagram and the parts list. Before replacing any of these components, read the parts
list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteris­tics as specified in the parts list may create shock, fire, or other hazards.

Note:

1. Do not use the part number shown on these drawi ngs for ordering. The correct part number is sho wn in the
parts list, and may be slightly different or amended since these drawings were prepared.

2. All resistance values are indicated in ohms (K=10

3. Resistor wattages are 1/4W or 1/6W unless otherwise specified.

4. All capacitance values are indicated in µF (P=10

5. All voltages are DC voltages unless otherwise specified.

Note of Capacitors:

ML --- Mylar Cap. PP --- Metallized Film Cap. SC --- Semiconductor Cap. L --- Low Leakage type

3

, M=106).

-6

µF).

Temperature Characteristics of Capacitors are noted with the following:

B --- ±10% CH --- 0±60ppm/°C CSL --- +350~-1000ppm/°C

Tolerance of Capacitors are noted with the following:

Z --- +80~-20%

Note of Resistors:

CEM --- Cement Res. MTL --- Metal Res. F --- Fuse Res.

Capacitors and transistors are represented by the following symbols.

CBA Symbols

(Top View) (Bottom View)

+

(Bottom View)

Transistor or Digital Transistor

E C B

(Top View)

NPN Transistor

Electrolytic Capacitor

(Top View)

PNP Transistor

Schematic Diagram Symbols

Digital Transistor

E C B

(Top View)

E C B

NPN Digital Transistor

E C B

(Top View)

PNP Digital Transistor

E C B

1-9-1 L0604SC

LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON

lts

THE FOLLOWING PAGES:

1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME

TYPE_A,_V FUSE.

ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V.

2. CAUTION:

Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the pow­er supply circuit to fail.

3. Note:

(1) Do not use the part number sh own on the dra wings for orde ring. The correc t part number i s shown in the

parts list, and may be slightly different or amended since the drawings were prepared.

(2) To maintain ori ginal func tion and reli ability of repaired u nits, use only origin al replacem ent parts which are

listed with their part numbers in the parts list section of the service manual.

4. Voltage indications on the schem at ics are as shown be low:
Plug the TV power cord into a standard AC outlet.:

231

Voltage

5.0

(3.0)

5.0

Indicates that the voltage
is not consistent here.

Power on mode

Unit: Vo

5. How to read converged lines

1-D3

Distinction Area
Line Number
(1 to 3 digits)

Examples:

1. "1-D3" means that line number "1" goes to area "D3".

2. "1-B1" means that line number "1" goes to area "B1".

6. Test Point Information

: Indicates a test point with a jumper wire across a hole in the PCB.

: Used to indicate a test point with a component lead on foil side.

: Used to indicate a test point with no test pin.

: Used to indicate a test point with a test pin.

3

AREA D3

2

1

ABCD

AREA B1

1-D3

1-B1

1-9-2 L0604SC

Digital 1/5 Schematic Diagram

DIGITAL 1/5

Ref No. Position

IC1301

B-1

IC1401(1/4)

F-3

IC1501

A-1

CN1702 A-4

ICS

CONNECTOR

*1 Note:

1. The order of pins shown are different from that of IC1401 itself.

2. Some pins are not shown because they are not used.

3. IC1401 is shown as IC1401(1/4) through IC1401(4/4) in Digital Schematic Diagram section.

Video Signal

Audio Signal

A4

A3

B4

B3

C4

C3

D4

D3

E4

E3

F4

F3

A2

A1

B2

B1

1-9-3 1-9-4

C2

C1

D2

D1

E2

E1

F2

F1

L0605SCD1

Digital 2/5 Schematic Diagram

DIGITAL 2/5

Ref No. Position

IC1101

I-2

IC1502

G-1

IC1503

I-1

IC1504

H-1

IC1505

H-1

IC1506

J-1

IC1507

K-1

Q1101

K-4

Q1102

K-2

Q1701

H-3

Q1702

H-3

Q1703

H-2

Q1704

H-2

Q1705

H-2

Q1706

H-1

CN1701 G-4

ICS

TRANSISTORS

CONNECTOR

Video Signal

G4

G3

H4

H3

I4

I3

J4

J3

K4

K3

L4

L3

G2

G1

H2

H1

1-9-5 1-9-6

I2

I1

J2

J1

K2

K1

L2

L1

L0605SCD2

Digital 3/5 Schematic Diagram

DIGITAL 3/5

Ref No. Position

IC1201

N-2

IC1202

Q-3

IC1401(2/4)

M-3

IC1508

M-1

IC1509

N-1

CN1402

R-1

CN1703

R-3

CN1704 R-1

ICS

CONNECTORS

*1 Note:

1. The order of pins shown are different from that of IC1401 itself.

2. Some pins are not shown because they are not used.

3. IC1401 is shown as IC1401(1/4) through IC1401(4/4) in Digital Schematic Diagram section.

Video Signal

M4

M3

N4

N3

O4

O3

P4 Q4 R4

P3

Q3

R3

M2

M1

N2

N1

1-9-7 1-9-8

O2

O1

P2

P1

Q2

Q1

R2

R1

L0605SCD3

Digital 4/5 Schematic Diagram

DIGITAL 4/5

Ref No. Position

IC1401(3/4)

T-4

IC1404

S-2

IC1405

V-3

IC1510

S-3

CN1709 X-3

ICS

CONNECTOR

*1 Note:

1. The order of pins shown are different from that of IC1401 itself.

2. Some pins are not shown because they are not used.

3. IC1401 is shown as IC1401(1/4) through IC1401(4/4) in Digital Schematic Diagram section.

Video Signal

S4

S3

T4

T3

U4

U3

V4

V3

W4

W3

X4

X3

S2

S1

1-9-9

T2

T1

U2

U1

V2

V1

W2

W1

1-9-10

X2

X1

L0605SCD4

Digital 5/5 Schematic Diagram

DIGITAL 5/5

Ref No. Position

IC1102

AB-3

IC1401(4/4)

Z-3

IC1403

AC-3

Q1401

AC-4

CN1706 Y-2

ICS

TRANSISTOR

CONNECTOR

*1 Note:

1. The order of pins shown are different from that of IC1401 itself.

2. Some pins are not shown because they are not used.

3. IC1401 is shown as IC1401(1/4) through IC1401(4/4) in Digital Schematic Diagram section.

Y4

Y3

Z4

Z3

AA4

AA3

AB4

AB3

AC4

AC3

AD4

AD3

Y2

Y1

Z2

Z1

1-9-11 1-9-12

AA2

AA1

AB2

AB1

AC2

AC1

AD2

AD1

L0605SCD5

Analog 1/2 Schematic Diagram

ANALOG 1/2

Ref No. Position

IC201

B-4

IC204

C-1

IC205

D-3

Q206

D-1

Q207

D-1

Q271

E-1

Q272

C-1

Q295

E-1

Q501

B-2

Q503

B-2

Q831

B-1

CN202

F-2

CN203

F-3

CN204

F-1

CN501

A-2

CN502 A-1

ICS

TRANSISTORS

CONNECTORS

A4

A3

B4

B3

C4

C3

D4

D3

E4

E3

F4

F3

A2

A1

1-9-13

B2

B1

C2

C1

D2

D1

E2

E1

1-9-14

F2

F1

L0605SCA1

Analog 2/2 Schematic Diagram

ANALOG 2/2

Ref No. Position

IC202

J-3

IC203

J-2

IC801

J-4

Q203

J-1

Q204

J-1

Q205

J-1

Q701

H-3

Q702

I-3

Q703

H-2

Q704

H-2

Q705

H-1

Q706

H-1

Q707

K-1

Q708

K-2

Q709

K-2

Q710

K-1

Q711

L-2

Q712

L-1

Q801

K-3

CN201

L-3

CN701

G-3

CN801

K-4

CN802 K-4

ICS

TRANSISTORS

CONNECTORS

G4

G3

H4

H3

I4

I3

Video Signal

Audio Signal

J4 K4 L4

J3

K3

L3

G2

G1

H2

H1

I2

I1

J2

J1

K2

K1

L2

L1

1-9-15 1-9-16

L0605SCA2

Filter Schematic Diagram

Filter Schematic Diagram

A2

A1

B2

B1

C2

C1

L0605SCF

CAUTION !

Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE 8A, 250V FUSE.

8A/250V

ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE
MÊME TYPE DE 8A, 250V.

Switch Schematic Diagram

A2

A1

B2

B1

C2

C1

D2

D1

1-9-17

L0605SCSW

1-9-18

Analog CBA Top View

ANALOG CBA

Ref No. Position

IC201

D-3

IC202

B-1

IC203

C-1

IC204

C-2

IC205

D-2

IC801

D-4

Q203

C-2

Q204

C-2

Q205

C-2

Q206

E-1

Q207

E-1

Q271

D-2

Q272

C-1

Q295

D-3

Q501

D-3

Q503

D-3

Q701

A-2

Q702

A-1

Q703

B-2

Q704

A-1

Q705

B-1

Q706

B-1

Q707

A-2

Q708

B-3

Q709

B-3

Q710

B-3

Q711

A-3

Q712

A-3

Q801

C-3

Q831

D-3

CN201

B-1

CN202

D-1

CN203

C-1

CN204

E-1

CN501

E-3

CN502 E-2
CN701 B-1
CN702 A-1
CN801

D-4

CN802 E-4

ICS

TRANSISTORS

CONNECTORS

WF13

R746 LEAD

WF12

R738 LEAD

1-9-19 1-9-20

WF14

PIN 12
OF IC801

BL0600F01013-1

Analog CBA Bottom View

1-9-21

1-9-22

BL0600F01013-1

Switch CBA Top View

Switch CBA Bottom View

1-9-23 1-9-24 BL0600G04013-2

Filter CBA Top View

Filter CBA Bottom View

8A 250V

CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE 8A, 250V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE
MÊME TYPE DE 8A, 250V.

CAUTION !

Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

LED-A CBA Top View LED-A CBA Bottom View LED-B CBA Top View LED-B CBA Bottom View

BL0600F01032

BL0600G04013-3 BL0600G04013-4

1-9-25 1-9-26

Digital CBA Top View

DIGITAL CBA

Ref No. Position

IC1101

C-2

IC1102

C-2

IC1201

B-4

IC1202

A-4

IC1301

E-2

IC1401

D-4

IC1403

E-3

IC1404

E-4

IC1405

F-5

IC1501

E-1

IC1502

A-2

IC1503

D-2

IC1504

C-3

IC1505

B-3

IC1506

D-3

IC1507

E-3

IC1508

C-5

IC1509

B-5

IC1510

C-5

Q1101

B-2

Q1102

B-3

Q1401

A-3

Q1701

D-1

Q1702

A-1

Q1703

D-1

Q1704

C-2

Q1705

C-1

Q1706

B-1

CN1402

A-1

CN1701

A-2

CN1702

A-3

CN1703

A-3

CN1704

B-5

CN1706 D- 5
CN1709 E-5

ICS

TRANSISTORS

CONNECTORS

WF6

R1774

1-9-27

WF8

R1778

WF7

R1776

1-9-28

WF3

R1421

WF2

R1420

WF1

R1419

WF10

R1775

WF9

R1773

WF11

R1777

BL0600G04013-1

Digital CBA Bottom View

WF4

TP2037

WF5

TP2038

1-9-29 1-9-30

BL0600G04013-1

WF1 ~ WF14 = Waveforms to be observed at

WAVEFORMS

Waveform check points.
(Shown in Schematic Diagram.)

Input: NTSC Color Bar Signal (with 1kHz Audio Signal)

WF1

1DIV: 1.0V 20ns
R1419

WF7

1DIV: 500mV 20µs
R1776

1DIV: 500mV 20µs

WF12

R738

1DIV: 1.0V 4ms

WF2

R1420

WF3

1DIV: 1.0V 10
R1421

UPPER
LOWER

WF4
WF5

1DIV: 500mV 20ns

TP2037
TP2038

1DIV: 500mV 20µs

WF8

1DIV: 500mV 20µs
R1778

s

WF9

1DIV: 500mV 20µs
R1773

1DIV: 500mV 20µs

WF10

R1775

WF13

R746

1DIV: 2V 400µs

WF14

Pin 12 of IC801

1DIV: 500mV 20µs

WF6

R1774

1DIV: 500mV 20µs

WF11

R1777

1-10-1

L0605WF

WIRING DIAGRAM

SP804

SPEAKER

SP802

SPEAKER

R-CH

CLN803

SP801

SPEAKER

R-CH

L-CH

CLN804

SP803

SPEAKER

L-CH

123456789

10

11

(CLN6)

1234567

CN201CN1702

AUDIO3(L)

AUDIO3(R)

GND

7

8

91

2345678

1234567

CN202

TXD

RXD

CLK

GND

AUDIO4(L)

AUDIO4(R)

GNDNUNU

8

BUSY

RESET-SUB

CNVSS

NCU+3.3V

CN701CN1701

GND

GNDNUGND

23456

1

15

9

123456789

(NO CONNECTION)

VIDEO1-C

GND

VIDEO1-Y

GND

VIDEO1

11

10

121314

GND

VIDEO2-C

GND

789

1011121314

CLN801

1

CN801

SP-R

VIDEO2-Y

GND

456

2

SP-GND

VIDEO2

GND

123

15

CLN802

1

2

CN802

SP-L

SP-GND

ANALOG CBA

(BL0600F01013-1)

GND

GND

P-ON+5V

P-ON+5V

HD(NU)NUNU

19

21

22

20

231

2345678

CN501

P-ON+6.5V(1)

P-ON+6.5V(2)

CN204

VOLUME

P-OFF-H

P-OFF-RQ

VOLUME-MUTE

KEY-IN-POW

GND

REMOTE

GND

RXD

TXD

9

15

13

14

161718

9

10111213141516171819202122

8

101112

GND

GNDNUGND

POWER-KEY
NCU+3.3V
REMOTE
STANDBY-LED
POWER-LED
GND

UART-OPEN

H-SYNC

6
5
4
3
2
1

RESET-181NUNU

GND

P-ON+21V

(CLN2)

GND

1234567

23

CN502

P-ON+21V

GND

AL+4.5V

LED-A CBA

CN1910

(CLN10)

MCU+3.3V

1 1

CN1904

6
5
4
3
2
1

CN1902

KEY-IN1

D+3.3V(3)

123456789

(CLN5)

123456789

GND

P-ON-HNUNU

AC DETNUGND

POWER-KEY
NCU+3.3V
REMOTE
STANDBY-LED
POWER-LED

CN1901

GND

LED-B CBA

(BL0600G04013-4)

CN1911CN1905

MCU+3.3V

STANDBY-LED

1 1

2 2

(BL0600G04013-3)

STANDBY-LED

2 2

SWITCH CBA

KEY-IN2

KEY-IN3

KEY-IN4

KEY-IN5

KEY-IN6

KEY-IN7

(BL0600G04013-2)

GND

AUDIO3(L)

CN1709

1 GND

(CLN1)

AUDIO3(R)

GND

AUDIO4(L)

2 SLE

3 SCLK

4 S DATA

PLASMA

AUDIO4(R)

GNDNUNU

5 DISPEN

6 GND

DISPLAY

MODULE

CN1703 CN203

GND

GND

P-ON+5V

P-ON+5V

HD(NU)NUNU

VOLUME

P-OFF-H

P-OFF-RQ

VOLUME-MUTE

KEY-IN-POW

GND

REMOTE

GND

TXD

UART-OPEN

H-SYNC

RESET-181NUNU

7NU

8NU

AC CORD

RXD

GND

GNDNUGND

VIDEO1-C

GND

VIDEO1-Y

GND

VIDEO1

GND

VIDEO2-C

GND

VIDEO2-Y

GND

VIDEO2

GND

CN1704

DIGITAL CBA UNIT

7NU

8NU

9NU

10 NU

11 NU

12 NU

13 GND

14 NU

15 NU

16 NU

17 NU

18 GND

19 GND

20 RD+

21 RD-

22 RCLK+

23 RCLK-

24 RC+

25 RC-

26 GND

27 RB+

28 RB-

29 RA+

30 RA-

31 GND

B
W

AC120V
AC120V

CN601

FILTER CBA

(BL0600F01032)

CN603

CLN602
CLN601

1 D+4.1V

2 D+4.1V

GND4GND5PANEL-ON6NU

3

(CLN603)

GND

FRAME

AC601

GND

CN1402

D+4.1V

RXD

12345

TXD

CN1706

D+3.3V(3)

GND

UART-OPEN

KEY-IN1

KEY-IN2

KEY-IN3

KEY-IN4

KEY-IN5

KEY-IN6

(NO CONNECTION)

KEY-IN7

GND

(CLN6)

1-11-1

L0605WI

IC PIN FUNCTIONS

IC205 (PDP Micro Controller)

Pin

Signal Name Function

No.

1 PROTECT2 Power Supply Protection
2 PROTECT1 Power Supply Protection
3 NU Not Used
4 POWER-SW Power ON key
5 NU Not Used
6 NU Not Used
7 NU Not Used
8 NU Not Used

9 NU Not Used
10 NU Not Used
11 NU Not Used
12 BUSY Busy
13 CLK Clock Input

14 TXD

15 RXD

16 UART-OPEN
17 NU Not Used
18 CNVSS
19 RESET Input Reset Signal

20 NU Not Used
21 NU Not Used
22 X-IN Clock Input
23 X-OUT Clock Output
24 VSS VSS
25 NU Not Used
26 S-SW0 Detecting S-Video 0 Signal
27 S-SW1 Detecting S-Video 1 Signal
28 AUDIO-SW2 Switching Audio 2
29 AUDIO-SW1 Switching Audio 1
30 AUDIO-SW0 Switching Audio 0
31 A-OUT-MUTE Mute Control

Main/Sub processor interface
transmit

Main/Sub processor interface
receive

Main/Sub processor interface
permit

Switching Chip Operation
Mode

Pin

Signal Name Function

No.

34 NU Not Used
35 NU Not Used
36 SD SD Detection
37 NU Not Used
38 RESET-181 Reset PW181
39 REMOTE Receive Remote
40 NU Not Used
41 NU Not Used
42 NU Not Used
43 NU Not Used
44 NU Not Used
45 NU Not Used
46 BUS2-OP EN I2C Interface Permit

47 SDA

48 SCL
49 NU Not Used

50 NU Not Used
51 NU Not Used
52 NU Not Used
53 NU Not Used
54 P-OFF-RQ Power OFF Request
55 P-OFF-H Power OFF Detect
56 P-ON-H Output for P-ON-H
57 VCC VCC

58 VREF
59 AVSS GND for Convert AD

60 NU Not Used
61 NU Not Used
62 NU Not Used
63 NU Not Used
64 P-DET D+3.3V Power Detect

I2C-BUS Controller Interface
(Data)

I2C-BUS Controller Interface
(Clock)

Standard Voltage Input for
Convert AD

32 A-MUTE Mute Control
33 NU Not Used

1-12-1 L0604PIN

LEAD IDENTIFICATIONS

CAT24WC02JI
BR24C02F
BR24C02F-W
S524C20D21
M24C02-WMN6

8

5

E C B

2SA1015-GR(TPE2)
2SA1175(F)
2SC2785(F)
KTA1267(GR)

BA1F4M-T
KRC103M
KTA1266(GR)
KTC3199(GR)

M38034M4H-159KP

48

49

2SC1815-GR(TPE2)
KTC3198(GR)

E C B

33

32

CD4051BNSR

16 9

1

8

64

1

4

1

17

16

PST600L

AN17805A

112

123

Note:

A: Anode
K: Cathode
E: Emitter
C: Collector
B: Base
R: Reference
S: Source
G: Gate
D: Drain

1-13-1 L0605LE

A4

Cabinet

EXPLODED VIEWS

L1

L1

L1

L1

A35

L1

LED B CBA

A31

LED A CBA

L17

L1

L4

L4

B22

L2

L2

L1

B7

FL501

B23

L2

SP801

B6

SP802

L2

L2

L15

CLN804

L15

B17

L2

L2

L2

L2

L2

B11

B9

B18

B6

L17

L2

L2

B18

L2

L17

B17

B5

L2

B7

L2

B4

L2

L2

L4

L2

L2

B8

L17

B9

B9

B24

L17

L17

L17

B24

L17

L17

L17

B26

B21

B25

B23

L4

SP803

SP804

L15

CLN803

L15

B11

B26

L9

L4

L4

L4

L9

L17

L16

L17

L16

L17

L17

L16

A8

L17

L16

A32

A33

A10

A30

B15

B15

B29

A11

A29

L3

L3

L3

L3

PDM501

L5
B14

L6

L6

L5

B15

B15

L3

A9

L3

L3

L3

L5

L5

L9

B14

L6

FC3

L2

L6

L2

L1

FC2

CLN8

L7

Switch CBA

L2

L7

L18

L2

L1

FC6

Digital CBA

FC1

B3

B12

L18

AC601

CLN603

L2

L2

L2

L13

L2

CLN1

PB1

L2

CLN5

L2

L2

CLN2

L6

A5

L2

L2

CLN6

CLN802

CLN801

Analog CBA

L2

Filter CBA

L2

B13

L2

A4

L17

L17

A4

L14

L11

A4

A2

L10

L11

A4

L10

L11

A13

A4

L9

L12

L17

L17

A14

L9

L14

L9

L10

L17

L11

A34

A2

L10

A4

L17

A1

L12

L14

L14

A3

A4

L11

L17

1-14-1 1-14-2 L0605CEX

S

P A CKING TAPE

Packing

S3

S4

S2

S10

S1

X3

TAPE

S5

X4 X6

S9

FRONT

1

AC601

S7

X5

X1

X2

P A CKING TAPE

S2

S6

1-14-3 L0605PEX

MECHANICAL PARTS LIST

PRODUCT SAFETY NOTE: Products marked with a

# have special characteristics important to safety.
Before replacing any of these compone nts, read care­fully the product safety notice in this service manual.
Don't degrade the safety of the product through
improper servicing.

NOTE:
Parts that are not assign ed part numbers (---------) are
not available.

Ref. No. Description Part No.

A1 STAND COVER L0605UF 1EM020088
A2 STAND L0605UF 1EM220044
A3 STAND BASE L0605UF 1EM020089
A4 RUBBER FOOT L0600UA 0EM408992
A5 JACK COVER L0605UF 1EM020087
A8# RATING LABEL L0605UF ---------­A9 FRONT CABINET L0605UF 1EM020063
A10 DECORA TION P ANEL L0605UF 1EM020064
A11 LED LENS L0605UF 1EM420359
A13 REAR CABINET L0605UF 1EM020099
A14 REAR COVER L0600UA 0EM408989
A29 CONTROL PLATE L0605UF 1EM320100
A30 KEY LENS L0605UF 1EM420360
A31 BRAND PLATE L0605UF 1EM020081
A32 PUNCHING SHEET(L) L0605UF 1EM020082
A33 PUNCHING SHEET(R) L0605UF 1EM020083
A34 BACK CABINET L0605UF 1EM020065
A35 LED LENS(U) L0605UF 1EM320114
AC601# AC CORD VM 0289S-V M0266 S 2M WBC0202H0001
B3 EARTH LABEL L0600UA ---------­B4 PANEL HOLDER(U)ASSEMBLY L0605UF 1EM220069
B5 PANEL HOLDER(L)ASSEMBLY L0605UF 1EM220070
B6 FILTER HO LDER( L) L060 0UA 0EM101455
B7 FILTER HOLDER(S) L0600UA 0EM101456
B8 PANEL HOLDE R(S) L0 600UA 0EM101463
B9 LOCATEDBLOCK L0600UA 0EM408991
B11 SPEAKER COVER L0605UF 1EM020086
B12 PCB HOLDER L0 605UF 1EM02009 7
B13 PCB SHIELD PLATE L0600UA 0EM101457
B14 CHASSIS BRACKET L0600UA 0EM000913
B15 PANEL SP ACER L0601UB 1EM220035
B17 GASKET-B L0600UA 0EM409061
B18 GASKET-A L0600UA 0EM409060
B21 SPEAKER HOLDER(R) L0605UF 1EM020085
B22 SPEAKER HOLDER(L) L0605UF 1EM020 084
B23 SPEAKER SPACER L0605UF 1EM320098
B24 SP HOLDER PLATE L0605UF 1EM120061
B25 CUSHION(L) L0605U F 1EM420519
B26 CUSHION(S) L0605UF 1EM420518
B27 CLOTH(B) L5 201U0:1 5X10X1. 0T 0EM400076
B29 DOUBLE SIDE TAPE L0605UF 1EM420549
CLN1 WIRE ASSEMBLY(L VDS) WX1L0600-012 WX1L0600-012
CLN2 WIRE ASSEMBLY 6P WX1L0600-002 WX1L0600-002
CLN5 WIRE ASSEMBLY 9P WX1L0600-024 WX1L0600-024
CLN6 WIRE ASSEMBLY WX1L0600-013 WX1L0600-013
CLN8 WIRE ASSEMBLY 1P WX1L0600-021 WX1L0600-021
CLN603 WIRE ASSEMBLY 1P WX1L0600-018 WX1L0600-018

Ref. No. Description Part No.

CLN801 WIRE ASSEMBLY 2P 160CM W X1L0600 -015 WX1L0600-015
CLN802 WIRE ASSEMBLY 2P 110CM WX1L0600-016 WX1L0600-016
CLN803 WIRE ASSEMBLY 1P WX1L0 600-01 7 WX1L0600-017
CLN804 WIRE ASSEMBLY 1P WX1L0 600-01 7 WX1L0600-017
FC1 FERRITE CORE RFC-H13 or XL06041WD001

FERRITE CORE RFC-H13 BK XL06041WD002

FC2 FERRITE CORE RFC-H13 or XL06041WD001

FERRITE CORE RFC-H13 BK XL06041WD002

FC3 FERRITE CORE RFC-H13 or XL06041WD001

FERRITE CORE RFC-H13 BK XL06041WD002
FC6 SLEEVE FERRITE CLAMP RFC-6 XL06034WD001
FL501 OPTICAL FILTER PM006Z018 XA00000SM003
L1 P-TIGHT SCREW 3X8 BIND + GBMP3080
L2 SCREW, B-TIGHT M3X6 BIND HEAD+ GBMB3060
L3 DOUBLE SEMS SCREW M4X25 PAN HEAD+ 0EM409073
L4 SCREW, B-TIGHT M3X8 BIND HEAD+ GBMB3080
L5 DOUBLE SEMS SCREW M4X8 PAN HEAD+ 0EM409074
L6 SCREW, P-TIGHT 4X18 BIND HEAD + GBMP4180
L7 SCREW, P-TIGHT 3X12 BIND HEAD+ BLK GBKP3120
L9 SCREW ASSEMBLED M3X6 BLACK 0EM409078
L10 DOUBLE SEMS SCREW 5X16 PA5X16 P AN

L11 SCREW, P-TIGHT 4X12 BIND HEAD+ GBMP4120
L12 DOUBLE SEMS SCREW M5X20 PAN HEAD+ 0EM409077
L13 EARTH SEMS SCREW M4X8 TOOTHED 1EM420012
L14 DOUBLE SEMS SCREW M4X12 PAN HEAD+ 1EM420188
L15 DOUBLE SEMS SCREW M3X12 PAN HEAD 1EM420400
L16 SCREW ASSEMBLED M3X10 BLACK 1EM420399
L17 SCREW, P-TIGHT 3X12 BIND HEAD+ GBMP3120
L18 SCREW M3X10 BIND HEAD+ SBK33100
L20 ASSEMBLED SCREW 8: 3X12 1EM420517
PDM501#PLASMA DISPLA Y MODULE PDP42V6 UDPUPLSGS001

SP801 SPEAKER S08JA77A DSD0408SY002
SP802 SPEAKER S08JA77A DSD0408SY002
SP803 SPEAKER S08JA77A DSD0408SY002
SP804 SPEAKER S08JA77A DSD0408SY002

HEAD+

0EM409236

PACKING

S1 STYRFOAM TOP L0605UF 1EM020090
S2 STYRFOAM B0TTOM L0 605U F 1EM020091
S3 SET BAG(L) L0605UF 1EM320103
S4 CARTON(U) L0605UF 1EM320101
S5 CARTON(L) L0605UF 1EM320102
S6# SERIAL NO. LABEL L0605UF ---------­S7 HOLD PAD (L) L0605UF 1EM420361
S9 CUSHION(A) L0605UF 1EM420535
S10 CUSHION(B) L0605UF 1EM420536

ACCESSORIES

X1# OWNER'S MANUAL ENGLISH/SPANISH 1EMN20115
X2 BAG POLYETHYLENE 235X365XT0.03 0EM408420
X3 REMOTE CONTROL NE802UD NE802UD
X4 DRY BATTERY R6P/2S or XB0M451 T0001

DRY BATTER Y(SUNRISE) R6SSE/2S or XB0M451MS002

DRY BA TTER Y R6P(AR)2PX or XB0M451HU002

DRY BA TTER Y R6P(AR)2P X ICI XB0M451HU003
X5 EASY SET UP GUIDE L0605UF 1EMN20120
X6 RETURN STOP SHEET L0605UF 1EM420403

20040921 1-15-1 L0605CA

ELECTRICAL PARTS LIST

PRODUCT SAFETY NOTE: Products marked with a

# have special characteristics important to safety.
Before replacing any of these compone nts, read care­fully the product safety notice in this service manual.
Don't degrade the safety of the product through
improper servicing.

NOTES:

1. Parts that are n ot assigned part numbers (---------)
are not available.

2. Tolerance of Capacitors and Resistors are noted
with the following symbols.

C.....±0.25% D.....±0.5% F.....±1%

G.....±2% J......±5% K.....±10%

M.....±20% N.....±30% Z.....+80/-20%

DIGITAL CBA ASSEMBLY

Ref. No. Description Part No.

DIGITAL CBA ASSEMBL Y 1ESA10297
Consists of the following:
DIGIT AL CB A ---------­SWITCH CBA ---------­LED A CBA ------- --­LED B CBA ------- ---

DIGITAL CBA

Ref. No. Description Part No.

DIGIT AL CB A ----------

SWITCH CBA
(Each parts on this CBA can be supplied.)

Ref. No. Description Part No.

D1908 LED 333GT/E NPHZ00333GTE
D1909 LED 333GT/E NPHZ00333GTE
D1910 LED LAMP LTL2R3C BK5 NPQZL2R3CBK5
D191 1 LED LAMP L TL2R 3CBK5 NPQZL2R3CBK5

TRANSISTORS

Q1901 TRANSISTOR 2SC4081 T106 Q QQ1Q02SC4081
Q1902 TRANSISTOR 2SC4081 T106 Q QQ1Q02SC4081

RESISTORS

R1901 CHIP RES.(1608) 1/10W J 1 0 Ω RRXAJR5Z0100
R1902 CHIP RES.(1608) 1/10W J 1 0k Ω RRXAJR5Z0103
R1903 CHIP RES.(1608) 1/10W J 1 0 Ω RRXAJR5Z0100
R1904 CHIP RES.(1608) 1/10W J 1 00 Ω RRXAJR5Z0101
R1905 CHIP RES.(1608) 1/10W J 1 00 Ω RRXAJR5Z0101
R1906 CHIP RES.(1608) 1/10W J 1 00 Ω RRXAJR5Z0101
R1907 CHIP RES.(1608) 1/10W J 1 0k Ω RRXAJR5Z0103
R1908 CHIP RES.(1608) 1/10W J 1 0k Ω RRXAJR5Z0103
R191 1 CHIP RES.(1608) 1/10W J 1 0k Ω RRXAJR5Z0103
R1912 CHIP RES.(1608) 1/10W J 3 .3k Ω RRXAJR5Z0332
R1913 CHIP RES.(1608) 1/10W J 1 0k Ω RRXAJR5Z0103
R1915 CHIP RES.(1608) 1/10W 0 Ω RRXAZR5Z0000
R1916 CHIP RES.(1608) 1/10W 0 Ω RRXAZR5Z0000
R1917 CHIP RES.(1608) 1/10W J 1 00k Ω RRXAJR5Z0104
R1918 CHIP RES.(1608) 1/10W J 1 80k Ω RRXAJR5Z0184
R1919 CHIP RES.(1608) 1/10W J 3 .3k Ω RRXAJR5Z0332
R1920 CHIP RES.(1608) 1/10W J 2 .2k Ω RRXAJR5Z0222
R1926 CHIP RES.(1608) 1/10W 0 Ω RRXAZR5Z0000

SWITCHES

SW1901 TACT SWITCH SKHHLP A010 SST0101AL056
SW1902 TACT SWITCH SKHHLP A010 SST0101AL056
SW1903 TACT SWITCH SKHHLP A010 SST0101AL056
SW1908 TACT SWITCH SKHHLP A010 SST0101AL056

MISCELLANEOUS

RV1901 PHOTO LINK MODULE RPM7237-H9 USESJRSRM006

Ref. No. Description Part No.

SWITCH CBA
Consists of the following

----------

CAPACITORS

C1901 CHIP CERAMIC CAP.(1608) B K 1000pF/50V CHD1JK30B102
C1904 CHIP ELECTROLYTIC CAP. 47µF/6.3V M o r C A0K47 0SP0 12

CHIP ELECTROL YTIC CAP. 47µF/6.3V M(WX) CE0KMR1CL470
C1906 CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
C1907 CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
C1908 CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
C1910 CHIP ELECTROLYTIC CAP. 47µF/6.3V M o r C A0K47 0SP0 12

CHIP ELECTROL YTIC CAP. 47µF/6.3V M(WX) CE0KMR1CL470
C1911 CHIP ELECTROLYTIC CAP. 47µF/6.3V M o r C A0K47 0SP0 12

CHIP ELECTROL YTIC CAP. 47µF/6.3V M(WX) CE0KMR1CL470

CONNECTORS

CN1901 PH CONNECTOR, SIDE 6P S6B-PH-K-S J3PHC06JG004
CN1902 PH CONNECTOR, SIDE 9P S9B-PH-K-S J3PHC09JG004
CN1904 CONNECTOR BASE/LIGHT ANGLE

CN1905 CONNECTOR BASE/LIGHT ANGLE

008283021100000 or

ANGLE PIN HEADER, 2P 173979-2 1770247

008283021100000 or

ANGLE PIN HEADER, 2P 173979-2 1770247

J383C02UG001

J383C02UG001

DIODES

LED A CBA
(Each parts on this CBA can be supplied.)

Ref. No. Description Part No.

LED A CBA
Consists of the following

CAPACITOR

C1913 CHIP CERAMIC CAP.(1608) CH J 100pF/50V CHD1JJ3CH101

CONNECTORS

CN1910 CONNECTOR BASE/LIGHT ANGLE

008283021100000 or
ANGLE PIN HEADER, 2P 173979-2 1770247

DIODES

D1903 LED LAMP LTL2R3C BK5 NPQZL2R3CBK5
D1904 LED LAMP LTL2R3C BK5 NPQZL2R3CBK5

RESISTORS

R1922 CHIP RES.(1608) 1/10W J 1 00 Ω RRXAJR5Z0101
R1923 CHIP RES.(1608) 1/10W J 1 00 Ω RRXAJR5Z0101

----------

J383C02UG001

20040921 1-16-1 L0605EL

LED B CBA
(Each parts on this CBA can be supplied.)

Ref. No. Description Part No.

LED B CBA

Consists of the following

----------

CAPACITOR

C1914 CHIP CERAMIC CAP.(1608) CH J 100pF/50V CHD1JJ3CH101

CONNECTOR

CN1911 WIRE ASSEMBLY 2P WX1L0600-025 WX1L0600-025

DIODES

D1905 LED LAMP LTL2R3CBK5 NPQZL2R3CBK5
D1906 LED LAMP LTL2R3CBK5 NPQZL2R3CBK5

RESISTORS

R1924 CHIP RES.(1608) 1/10W J 820 Ω RRXAJR5Z0821
R1925 CHIP RES.(1608) 1/10W J 820 Ω RRXAJR5Z0821

ANALOG CBA

Ref. No. Description Part No.

ANALOG CBA

Consists of the following

CAPACITORS

C201 CERAMIC CAP.(AX) F Z 0.1µF/5 0V CA1J104TU014
C202 CERAMIC CAP.(AX) F Z 0.1µF/5 0V CA1J104TU014
C203 ELECTROLYTIC CAP . 22µF/10V M or CE1AMASTL220

ELECTROLYTIC CAP. 22µF/10V M CE1AMASDL220
C206 CERAMIC CAP.(AX) F Z 0.1µF/5 0V CA1J104TU014
C207 ELECTROLYTIC CAP . 22µF/10V M or CE1AMASTL220

ELECTROLYTIC CAP. 22µF/10V M CE1AMASDL220
C208 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASTL1R0

ELECTROLYTIC CAP. 1µF/50V M or CE1JMASDL1R0

ELECTROLYTIC CAP. 1µF/50V M CE1JMASDL010
C209 ELECTROLYTIC CAP . 22µF/10V M or CE1AMASTL220

ELECTROLYTIC CAP. 22µF/10V M CE1AMASDL220
C210 CERAMIC CAP.(AX) F Z 0.1µF/5 0V CA1J104TU014
C213 CERAMIC CAP.(AX) F Z 0.01µF/25 V CCA1EZTFZ103
C215 CERAMIC CAP.(AX) CH J 10pF/50V CCA1JJTCH100
C216 CERAMIC CAP.(AX) CH J 10pF/50V CCA1JJTCH100
C291 ELECTROLYTIC CAP . 10µF/50V M or CE1JMASTL100

ELECTROLYTIC CAP. 10µF/50V M CE1JMASDL100
C501 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C503 ELECTROLYTIC CAP . 220µF/10V M or CE1AMASTL221

ELECTROLYTIC CAP. 220µF/10V M CE1AMASDL221
C507 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C508 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C509 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C510 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C511 ELECTROLYTIC CAP . 100µF/10V M or CE1AMASTL101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C513 ELECTROLYTIC CAP . 100µF/25V M or CE1EMASTL101

ELECTROLYTIC CAP. 100µF/25V M CE1EMASDL101
C701 ELECTROLYTIC CAP . 47µF/16V M or CE1CMASTL470

ELECTROLYTIC CAP. 47µF/16V M CE1CMASDL470
C702 CERAMIC CAP.(AX) F Z 0.01µF/25 V CCA1EZTFZ103
C703 CERAMIC CAP(AX) CH J 33pF/50V CA1J330TU008
C704 CERAMIC CAP.(AX) B K 1000pF/50V CCA1JKT0B102

1ESA10294

Ref. No. Description Part No.

C705 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C706 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C707 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C708 ELECTROLYTIC CAP . 47µF/ 16V M or CE1CMASTL470

ELECTROLYTIC CAP. 47µF/16V M CE1CMASDL470
C709 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C710 ELECTROLYTIC CAP . 100µF /10 V M or CE1AMAST L101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C711 CERAMIC CAP(AX) CH J 33pF/50V CA1J330TU008
C712 CERAMIC CAP.(AX) B K 1 000pF/50V CCA1JKT0B102
C713 ELECTROLYTIC CAP . 4.7µF/ 50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7
C714 CERAMIC CAP.(AX) B K 1 000pF/50V CCA1JKT0B102
C715 ELECTROLYTIC CAP . 4.7µF/ 50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7
C716 ELECTROLYTIC CAP . 47µF/ 16V M or CE1CMASTL470

ELECTROLYTIC CAP. 47µF/16V M CE1CMASDL470
C717 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C718 CERAMIC CAP(AX) CH J 33pF/50V CA1J330TU008
C719 CERAMIC CAP.(AX) B K 1 000pF/50V CCA1JKT0B102
C720 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C721 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C722 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C723 ELECTROLYTIC CAP . 47µF/ 16V M or CE1CMASTL470

ELECTROLYTIC CAP. 47µF/16V M CE1CMASDL470
C724 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C725 ELECTROLYTIC CAP . 100µF /10 V M or CE1AMAST L101

ELECTROLYTIC CAP. 100µF/10V M CE1AMASDL101
C726 CERAMIC CAP(AX) CH J 33pF/50V CA1J330TU008
C727 CERAMIC CAP.(AX) B K 1 000pF/50V CCA1JKT0B102
C728 ELECTROLYTIC CAP . 4.7µF/ 50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7
C729 CERAMIC CAP.(AX) B K 1 000pF/50V CCA1JKT0B102
C730 ELECTROLYTIC CAP . 4.7µF/ 50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7
C731 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASTL1R0

ELECTROLYTIC CAP. 1µF/50V M or CE1JMASDL1R0

ELECTROLYTIC CAP. 1µF/50V M CE1JMASDL010
C732 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASTL1R0

ELECTROLYTIC CAP. 1µF/50V M or CE1JMASDL1R0

ELECTROLYTIC CAP. 1µF/50V M CE1JMASDL010
C733 ELECTROLYTIC CAP . 0.1µF/ 50V M or CE1JMASTLR10

ELECTROLYTIC CAP. 0.1µF/50V M or CE1JMASDLR10

ELECTROLYTIC CAP. 0.1µF/50V M CE1JMASDL0R1
C734 ELECTROLYTIC CAP . 0.1µF/ 50V M or CE1JMASTLR10

ELECTROLYTIC CAP. 0.1µF/50V M or CE1JMASDLR10

ELECTROLYTIC CAP. 0.1µF/50V M CE1JMASDL0R1
C735 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C736 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C737 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C738 CERAMIC CAP.(AX) CH J 100pF/50V CA1J101 TU008
C801 ELECTROLYTIC CAP . 4.7µF/ 50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7
C802 ELECTROLYTIC CAP . 4.7µF/ 50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7
C803 ELECTROLYTIC CAP . 100µF /25 V M or CE1EMAST L101

ELECTROLYTIC CAP. 100µF/25V M CE1EMASDL101
C806 ELECTROLYTIC CAP . 1000µF/25V M or CE1EMZNTL102

ELECTROLYTIC CAP. 1000µF/25V M or CE1EMZPDL102

ELECTROLYTIC CAP. 1000µF/25V M CE1EMZADL102
C807 ELECTROLYTIC CAP . 100µF /25 V M or CE1EMAST L101

20040921 1-16-2 L0605EL

Ref. No. Description Part No.

ELECTROLYTIC CAP. 100µF/25V M CE1EMASDL101

C808 ELECTROLYTIC CAP . 1000µF/ 25V M or CE1EMZNTL102

ELECTROLYTIC CAP. 1000µF/25V M or CE1EMZPDL102
ELECTROLYTIC CAP. 1000µF/25V M CE1EMZADL102

C809 ELECTROLYTIC CAP . 1000µF/ 25V M or CE1EMZNTL102

ELECTROLYTIC CAP. 1000µF/25V M or CE1EMZPDL102
ELECTROLYTIC CAP. 1000µF/25V M CE1EMZADL102

C810 FILM CAP .(P) 0.1µF/50V J or CMA1JJS0010 4

FILM CAP.( P) 0.1µF/50V J CA1J104MS029

C81 1 FILM CAP.( P) 0. 1µF/50V J or CMA1JJS00104

FILM CAP.( P) 0.1µF/50V J CA1J104MS029

C812 ELECTROLYTIC CAP . 4.7µF/50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7

C820 ELECTROLYTIC CAP . 4.7µF/50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7

C821 FILM CAP .(P) 0.015µF/50V J or CMA1JJS00 153

FILM CAP.(P) 0.015µF/50V J CA1J153MS029

C822 FILM CAP .(P) 0.033µF/50V J or CMA1JJS00 333

FILM CAP.(P) 0.033µF/50V J CA1J333MS029

C823 FILM CAP .(P) 0.033µF/50V J or CMA1JJS00 333

FILM CAP.(P) 0.033µF/50V J CA1J333MS029

C825 ELECTROLYTIC CAP . 4.7µF/50V M or CE1JMASTL4R7

ELECTROLYTIC CAP. 4.7µF/50V M CE1JMASDL4R7

C826 FILM CAP .(P) 0.015µF/50V J or CMA1JJS00 153

FILM CAP.(P) 0.015µF/50V J CA1J153MS029

C831 CERAMIC CAP.(AX) F Z 0.1µF/5 0V CA1J104TU014

CONNECTORS

CN201 TWG CONNECTOR 09P TWG-P09P-A1 J3TWA09TG001
CN203 TWG CONNECTOR 23P TWG-P23P-A1 J3TWA23TG001
CN204 PH CONNECTOR, TOP 6P B6B-PH-K-S J3PHC06JG001
CN501 CONNECTOR BASE, TOP 1 1P B1 1 B-PH-K-S J3PHC1 1JG001
CN502 PH CONNECTOR, TOP 7P B7B-PH-K-S J3PHC07JG001
CN701 TWG CONNECTOR 15P TWG-P15P-A1 J3TWA15TG001
CN801 CONNECTOR BASE, 2P(EH) B2B-EH-A J3EHC02JG001
CN802 CONNECTOR BASE, 2P(EH) B2B-EH-A J3EHC02JG001

DIODES

D202 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133

SWITCHING DIODE 1N4148 NDTZ001N4148
D285 SCHOTTKY BARRIER DIODE ERA81-004 QDPZERA81004
D501 ZENER DIODE MTZJT- 775.6B or QDTB0MTZJ5R6

ZENER DIODE DZ-5.6BSBT265 NDTB0DZ5R6BS
D503 ZENER DIODE MTZJT- 773.9B or QDTB0MTZJ3R9

ZENER DIODE DZ-3.9BSBT265 NDTB0DZ3R9BS
D802 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133

SWITCHING DIODE 1N4148 NDTZ001N4148
D803 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133

SWITCHING DIODE 1N4148 NDTZ001N4148

ICS

IC201 IC:MEMORY S524C20D21 or NSZBA0SSM028

IC:MEMORY BR24C02F-W or QSMBA0SRM003

IC:MEMORY BR24C02F or QSMMA0SRM003

IC:EEPROM CAT24WC02JI or NSZBA0SBG001

IC(EEP-ROM) M24C02-WMN6 NSZAA0SSS004
IC202 IC:ANALOG MULTIPLEXER CD4051BNSR NSZBA0TTY157
IC203 IC:ANALOG MULTIPLEXER CD4051BNSR NSZBA0TTY157
IC204 IC PST600L QSBLA0TMM018
IC205 PDP MICOM M38034M4H-159KP QSZAB0RHT029
IC801 AUDIO POWER IC AN17805A QSZBA0SMS007

TRANSISTORS

Q203 TRANSIST OR 2SC2 785(F) or QQSF 02SC27 85

Ref. No. Description Part No.

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q204 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q205 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q206 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q207 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q271 TRANSISTOR 2SA1 175(F) or QQSF02SA1175

TRANSISTOR KTA1 267(GR) or NQS10KTA1267
TRANSISTOR KTA1 266(GR) or NQS40KTA1266
TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015

Q272 TRANSISTOR 2SA1 175(F) or QQSF02SA1175

TRANSISTOR KTA1 267(GR) or NQS10KTA1267
TRANSISTOR KTA1 266(GR) or NQS40KTA1266
TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015

Q295 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q501 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q503 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q701 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q702 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q703 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q704 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q705 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199
TRANSISTOR KTC3198(GR) or NQS40KTC3198
TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

Q706 TRANSISTOR 2SC2785(F) or QQSF02SC2785

TRANSISTOR KTC3199(GR) or NQS10KTC3199

20040921 1-16-3 L0605EL

Ref. No. Description Part No.

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
Q707 TRANSIST OR 2SC2 785(F) or QQSF 02SC27 85

TRANSISTOR KTC3199(GR) or NQS10KTC3199

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
Q708 TRANSIST OR 2SC2 785(F) or QQSF 02SC27 85

TRANSISTOR KTC3199(GR) or NQS10KTC3199

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
Q709 TRANSISTOR 2SA11 75(F) or QQSF02SA1175

TRANSISTOR KTA 1267(GR) or NQS10KTA1267

TRANSISTOR KTA 1266(GR) or NQS40KTA1266

TRANSISTOR 2SA1015-GR(TPE2) QQS102SA1015
Q710 RES. BUILT -IN TRANSIST OR BA1F4M-T or QQSZ00BA1F4M

RES. BUILT -IN TRANSIST OR KRC103M NQSZ0KRC103M
Q71 1 TRANSISTOR 2SC2 785(F) or QQSF 02SC27 85

TRANSISTOR KTC3199(GR) or NQS10KTC3199

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
Q712 TRANSIST OR 2SC2 785(F) or QQSF 02SC27 85

TRANSISTOR KTC3199(GR) or NQS10KTC3199

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
Q801 TRANSIST OR 2SC2 785(F) or QQSF 02SC27 85

TRANSISTOR KTC3199(GR) or NQS10KTC3199

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815
Q831 TRANSIST OR 2SC2 785(F) or QQSF 02SC27 85

TRANSISTOR KTC3199(GR) or NQS10KTC3199

TRANSISTOR KTC3198(GR) or NQS40KTC3198

TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815

RESISTORS

R201 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R202 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R203 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R204 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R207 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R208 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R209 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R210 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R213 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R214 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R215 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R217 CARBON RES. 1/4W J 22 k Ω RCX4JA TZ0 223
R218 CARBON RES. 1/4W J 22 k Ω RCX4JA TZ0 223
R219 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R220 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R221 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R222 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R223 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R224 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R225 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R226 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R227 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R228 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R229 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R230 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R231 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R232 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101

Ref. No. Description Part No.

R233 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R234 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R236 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R237 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R238 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R239 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R240 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R241 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R242 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R243 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R244 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R245 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R246 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R247 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R248 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R249 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R251 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
R252 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R253 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R254 CARBON RES. 1/4W J 4.7k Ω RCX4JATZ04 72
R255 CARBON RES. 1/4W J 22k Ω RCX4JATZ0223
R256 CARBON RES. 1/4W J 22k Ω RCX4JATZ0223
R257 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R258 CARBON RES. 1/4W J 100k Ω RCX4JATZ0104
R259 CARBON RES. 1/4W J 100k Ω RCX4JATZ0104
R260 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R261 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R262 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R263 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R264 CARBON RES. 1/4W J 4.7k Ω RCX4JATZ04 72
R265 CARBON RES. 1/4W J 4.7k Ω RCX4JATZ04 72
R271 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R272 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R273 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R274 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
R275 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R276 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
R277 CARBON RES. 1/4W J 3.3k Ω RCX4JATZ03 32
R278 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R285 PCB JUMPER D0.6-P5.0 JW5.0T
R291 PCB JUMPER D0.6-P5.0 JW5.0T
R292 CARBON RES. 1/4W J 1M Ω RCX4JATZ 0105
R295 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R501 CARBON RES. 1/4W J 150 Ω RCX4JATZ01 51
R502 CARBON RES. 1/4W J 680 Ω RCX4JATZ06 81
R503 CARBON RES. 1/4W J 22 Ω RCX4JA TZ02 20
R506 CARBON RES. 1/4W J 150 Ω RCX4JATZ01 51
R507 CARBON RES. 1/4W J 680 Ω RCX4JATZ06 81
R701 CARBON RES. 1/4W J 75 Ω RCX4JA TZ07 50
R702 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R703 CARBON RES. 1/4W J 680 Ω RCX4JATZ06 81
R705 CARBON RES. 1/4W J 33k Ω RCX4JATZ0333
R706 CARBON RES. 1/4W J 39k Ω RCX4JATZ0393
R707 CARBON RES. 1/4W J 390 Ω RCX4JATZ03 91
R708 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R709 CARBON RES. 1/4W J 75 Ω RCX4JA TZ07 50
R710 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R711 CARBON RES. 1/4W J 680 Ω RCX4JATZ06 81
R713 CARBON RES. 1/4W J 33k Ω RCX4JATZ0333
R714 CARBON RES. 1/4W J 39k Ω RCX4JATZ0393
R715 CARBON RES. 1/4W J 390 Ω RCX4JATZ03 91

20040921 1-16-4 L0605EL

Ref. No. Description Part No.

R716 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R717 CARBON RES. 1/4W J 75 Ω RCX4JATZ075 0
R718 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R719 CARBON RES. 1/4W J 39 0 Ω RCX4JATZ0391
R721 CARBON RES. 1/4W J 33 k Ω RCX4JA TZ0 333
R722 CARBON RES. 1/4W J 39 k Ω RCX4JA TZ0 393
R723 CARBON RES. 1/4W J 39 0 Ω RCX4JATZ0391
R724 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R725 CARBON RES. 1/4W J 47 k Ω RCX4JA TZ0 473
R726 CARBON RES. 1/4W J 1. 5k Ω RCX4JATZ015 2
R727 CARBON RES. 1/4W J 18 k Ω RCX4JA TZ0 183
R728 CARBON RES. 1/4W J 47 k Ω RCX4JA TZ0 473
R729 CARBON RES. 1/4W J 1. 5k Ω RCX4JATZ015 2
R730 CARBON RES. 1/4W J 18 k Ω RCX4JA TZ0 183
R731 CARBON RES. 1/4W J 75 Ω RCX4JATZ075 0
R732 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R733 CARBON RES. 1/4W J 68 0 Ω RCX4JATZ0681
R735 CARBON RES. 1/4W J 33 k Ω RCX4JA TZ0 333
R736 CARBON RES. 1/4W J 39 k Ω RCX4JA TZ0 393
R737 CARBON RES. 1/4W J 39 0 Ω RCX4JATZ0391
R738 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R739 CARBON RES. 1/4W J 75 Ω RCX4JATZ075 0
R740 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R741 CARBON RES. 1/4W J 68 0 Ω RCX4JATZ0681
R743 CARBON RES. 1/4W J 33 k Ω RCX4JA TZ0 333
R744 CARBON RES. 1/4W J 39 k Ω RCX4JA TZ0 393
R745 CARBON RES. 1/4W J 39 0 Ω RCX4JATZ0391
R746 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R747 CARBON RES. 1/4W J 75 Ω RCX4JATZ075 0
R748 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R749 CARBON RES. 1/4W J 39 0 Ω RCX4JATZ0391
R751 CARBON RES. 1/4W J 33 k Ω RCX4JA TZ0 333
R752 CARBON RES. 1/4W J 39 k Ω RCX4JA TZ0 393
R753 CARBON RES. 1/4W J 39 0 Ω RCX4JATZ0391
R754 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R755 CARBON RES. 1/4W J 47 k Ω RCX4JA TZ0 473
R756 CARBON RES. 1/4W J 1. 5k Ω RCX4JATZ015 2
R757 CARBON RES. 1/4W J 18 k Ω RCX4JA TZ0 183
R758 CARBON RES. 1/4W J 47 k Ω RCX4JA TZ0 473
R759 CARBON RES. 1/4W J 1. 5k Ω RCX4JATZ015 2
R760 CARBON RES. 1/4W J 18 k Ω RCX4JA TZ0 183
R761 CARBON RES. 1/4W J 22 Ω RCX4JATZ022 0
R762 CARBON RES. 1/4W J 22 Ω RCX4JATZ022 0
R763 CARBON RES. 1/4W J 1. 8k Ω RCX4JATZ018 2
R764 CARBON RES. 1/4W J 1k Ω RCX4JATZ010 2
R765 CARBON RES. 1/4W J 56 k Ω RCX4JA TZ0 563
R766 CARBON RES. 1/4W J 22 k Ω RCX4JA TZ0 223
R767 CARBON RES. 1/4W J 56 k Ω RCX4JA TZ0 563
R768 CARBON RES. 1/4W J 22 k Ω RCX4JA TZ0 223
R769 CARBON RES. 1/4W J 1. 8k Ω RCX4JATZ018 2
R770 CARBON RES. 1/4W J 1k Ω RCX4JATZ010 2
R771 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R772 CARBON RES. 1/4W J 56 0 Ω RCX4JATZ0561
R773 CARBON RES. 1/4W J 4. 7k Ω RCX4JATZ047 2
R774 CARBON RES. 1/4W J 56 0 Ω RCX4JATZ0561
R775 CARBON RES. 1/4W J 4. 7k Ω RCX4JATZ047 2
R801 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R802 CARBON RES. 1/4W J 10 0 Ω RCX4JATZ0101
R805 CARBON RES. 1/4W J 10 k Ω RCX4JA TZ0 103
R809 METAL OXI DE FILM RES. 2W J 0. 68 Ω or RN02R68ZU0 01

MET AL OXID E FILM RES . 2W J 0.68 Ω RN02R68DP004

Ref. No. Description Part No.

R810 METAL OXIDE FILM RES. 2W J 0.68 Ω or RN02R68ZU001

METAL OXIDE FILM RES. 2W J 0.68 Ω RN02R68DP004
R811 CARBON RES. 1/4W J 15k Ω RCX4JATZ0153
R812 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ02 22
R813 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R814 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
R815 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R816 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R817 CARBON RES. 1/4W J 100 Ω RCX4JATZ01 01
R820 CARBON RES. 1/4W J 3.3k Ω RCX4JATZ03 32
R821 CARBON RES. 1/4W J 680 Ω RCX4JATZ06 81
R822 CARBON RES. 1/4W J 5.6k Ω RCX4JATZ05 62
R825 CARBON RES. 1/4W J 3.3k Ω RCX4JATZ03 32
R826 CARBON RES. 1/4W J 680 Ω RCX4JATZ06 81
R827 CARBON RES. 1/4W J 5.6k Ω RCX4JATZ05 62
R831 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
R832 CARBON RES. 1/4W J 22k Ω RCX4JATZ0223
R833 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103

MISCELLANEOUS

BC701 PCB JUMPER D0.6-P5.0 JW5.0T
BC702 PCB JUMPER D0.6-P5.0 JW5.0T
BC703 PCB JUMPER D0.6-P5.0 JW5.0T
BC704 PCB JUMPER D0.6-P5.0 JW5.0T
JK701 Y/C JACK(SW) YKF51-5563N JYEL080JC002
JK702 RCA JACK YKC21-4510N JYRL060JC005
JK703 RCA JACK(WHITE/RED) YKC21-4042N JXRL020JC024
JS201 PCB JUMPER D0.6-P5.0 JW5.0T
PB1 HEAT SINK (PJH) ASSEMBLY L0600UA 0EM409007
X201 X'TAL A T-49 8.400 MHz FXE845LDS001

FILTER CBA

Ref. No. Description Part No.

FILTER CBA

Consists of the following

CONNECTOR

CN601 WIRE ASSEMBL Y 2P WX1L0600-014 WX1L0600-014

RESISTOR

R601 SOLID RES.(UL) 1/2W 3.3M Ω RSX2335KE010

MISCELLANEOUS

CLN601 WIRE ASSEMBLY 1P WX1L0600-019 WX1L0600-019
CLN602 WIRE ASSEMBLY 1P WX1L0600-020 WX1L0600-020
F601 FUSE 8A/250V PAGF20BAG802
FH601 FUSE HOLDER MSF-015 XH01Z00LY001
FH602 FUSE HOLDER MSF-015 XH01Z00LY001
GP641# GAP . FNR-G3.10D FAZ000LD6005
JK601# EMI FILTER ID-N10AEH JTDCFZ04D001
SA601# SURGE ABSORBER JVR-07N471K or NVQZVR07N471

# SURGE ABSORBER CNR-10D471K or NVQZR10D471K
# SURGE ABSORBER CNR-07D471K or NVQZR07D471K
# SURGE ABSORBER PVR-07D471KB NVQZ07D471KB

1ESA10304

20040921 1-16-5 L0605EL

PLASMA DISPLAY

MODULE SECTION

PLASMA DISPLAY

F42PDME

Plasma Display Module Section

I Safety Precautions
I Disassembly and Adjustment
I Troubleshooting
I Exploded Views
I Parts List

TABLE OF CONTENTS

Safety Precautions........................................................................................2-1-1

Disassembly and Adjustment........................................................................2-2-1

Troubleshooting............................................................................................2-3-1

Wiring Diagram................................................................... ..........................2-4-1

Exploded View..............................................................................................2-5-1

Parts List.......................................................................................................2-6-1

SAFETY PRECAUTIONS

PDP Module is a displa y devi ce to be div ided in to a Panel part and a Drive part. The Panel part con sis ts of Elec­trodes, Phosphor, various dielectrics and gas, and the Drive part includes electronic circuitry and PCB.
When using/handling this PDP Module, pay attention to the below warning and cautions.

Warning!

Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly.

Caution!

Indicates a haza rd that can l ead to inj ury or dam age to proper ty if the ca ution is ignored and the produ ct is han ­dled incorrectly.

1. WARNING

(1) Do not supply a voltage highe r than that specified to this product. This may dam age the product and may

cause a fire.

(2) Do not use this product in locations where the humidity is extremely high, where it may be splashed with wa-

ter, or where flammable materials surround it.
Do not install or use the product in a location that does no satisfy the specified environmental conditions. This

may damage the product and may cause a fire.

(3) If a foreign substance (such as water, metal, or liquid) gets inside the product, immediately turn off the power.

Continuing to use the product, it is may cause fire or electric shock.

(4) If the product emits smoke, and abnormal smell, or makes an abnormal sound, immediately turn off the power.

Continuing to use the product, it may cause fire or electric shock.

(5) Do not disconnect or connect the connector while power to the product is on. It takes some time for the voltage

to drop to a sufficiently low level after the power has been turned off.

Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector.
(6) Do not pull out or insert the power cable from/to an outlet with wet hands. It may cause electric shock.
(7) Do not damage or modify the power cable. It may cause fire or electric shock.
(8) If the po wer cab le is dama ged, or if the co nnecto r is l oose , do no t use the pr oduct: o the rwise, t his can lead

to fire or electric shock.
(9) If the power connecto r or the connec tor of t he power c able bec omes dir ty or dusty , wipe i t with a dry cl oth.

Otherwise, this can lead to fire.
(10) P DP Module uses a high voltage (Ma x.450V dc). Keep the cautions co ncerning electric shock and do not

touch the Device circuitry when handling the PDP Unit. And because the capacitor of the Device circuitry may

remain charged at the moment of Power OFF, standing by for 1 minute is required in order to touch the Device

circuitry.

2. CAUTIONS

(1) Do not place this product in a location that is subject to heavy vibration, or on an unstable surface such as an

inclined surface. The product may fall off or fall over, causing injuries.
(2) Before disconnecting cable from the product, be sure to turn off the power. Be sure to hold the connector when

disconnecting cables. Pulling a cable with excessive force may cause the core of the cable to be exposed or

break the cable, and this can lead to fire or electric shock.
(3) This product should be moved by two or more persons. If one person attempts to carry this product alone, he/

she may be injured.
(4) This prod uct contai ns glass . The g lass may break, causing injuries , if sh ock, v ibration, h eat, o r distor tion is

applied to the product.

2-1-1 L0604SC

(5) The temperature of the glass of the display may rise to 80°C or more depending on the conditions of use.

If you touch the glass inadvertently, you may be burned.
(6) If glass sur face of the display break s or is scr atched, do not touch the b roken pie ces or the scratches with

bare hands. You may be injured.
(7) PDP Module requ ires to be handled with care not to be touc hed with metal or hard materia ls, and must not

be stressed by heat or mechanical impact.
(8) There are some exp osed components on the rear panel of t his product. Touc hing these components may

cause an electric shock.
(9) When moving the product, be sure to turn off the power and disconnect all the cables. While moving the prod-

uct, watch your step. The product may be dropped or all, leading to injuries of electric shock.
(10) In order to protect static electricity due to C-MOS circuitry of the Drive part, wear a wrist band to protect static

electricity when handling.
(11) If cleaning the Panel, wipe it with a soft cloth moistened with water or a neutral detergent and squeezed, being

careful not to touch the connector part of the Panel. And don’t use chemical materials like thinner or benzene.
(12) If this product is use d as a displ ay boa rd to dis play a st atic im age, “ image stic kin g” occur s. This means that

the luminance of areas of the dis pl ay that remain lit for a long time d ro ps com par ed with lum ina nce of ar e as

that are lit for a shorter time, causing uneven luminance across the display.

The degree to which this occurs is in proportion to the luminance at which the display is used. To prevent this

phenomenon, ther efore, av oid static im ages as mu ch a s poss ible and d esign y our system so that i t is us ed

at a low luminance, by reducing signal level difference between bright area and less bright area through signal

processing.
(13) Because PDP Modul e emits heat from the Glass P anel par t and the Drive circui try, the env ironmen tal tem-

perature must not be over 40°C.

The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry. And be-

cause the PDP Module is driven by high voltage, it must avoid conductive materials.
(14) If inserting components or circuit board in ord er to repair, be sure to fix a lead line to the c onnector before

soldering.
(15) If inserting high-power resis tor (m etal -oxide film r esi stor or metal film r esi stor) i n ord er to re pair, inse rt it as

10mm away as from a board.
(16) During repairs, high voltage or high temperature components must be put away from a lead line.
(17) This is a Cold Chas sis but you had better use a cold tr ansform er for safe ty during r epairs. If r epairin g elec-

tricity source part, you must use the cold transformer.
(18) Do not place an object on the glass surface of the display. The glass may break or be scratched.
(19) This product may be dama ged if it is subjec t to excessive str esses (such as ex cessive voltag e, current, or

temperature). The absolute maximum ratings specify the limits of these stresses.
(20) The recommended operating conditions are conditions in which the normal operation of this product is guar-

anteed. All the rated values of the electrical specifications are guaranteed within these conditions.

Always use the product within the range of the recom men ded oper at ing con dit ion s. Oth er wis e, th e re liabi li ty

of the product may be degraded.
(21) This product has a glass di spla y surfa ce. Des ign your syste m so t hat exc essiv e sho ck and l oad are n ot ap -

plied to the glass. Exercise care that the vent at the corner of the glass panel is not damaged.

If the glass panel or vent is damaged, the product is inoperable.
(22) Do not cover or wrap the product with a cloth or other covering while power is supplied to the product.
(23) Before turning on power to the product, check the wiring of the product and confirm that the supply voltage is

within the rated voltage range. If the wiring is wrong or if a voltage outside the rated range is applied, the prod-

uct may malfunction or be damaged.
(24) Do not store this product in a location where temperature and humidity are high. This may cause the product

to malfunction. Because this product uses a discharge phenomenon, it may take time to light (operation may

be delayed) when the product is used after it has been stored for a long time. In this case, it is recommended

to light all cells for about 2 hours (aging).

2-1-2 L0604SC

(25) This product is made from various materials such as glass, metal, and plastic. When discarding it, be sure to

contact a professional waste disposal operator.
(26) If faults occur due to arbitrary modification or disassembly, LG Electronics is not responsible for function, qual-

ity or other items.
(27) Use of the product with a combination of parameters, conditions, or logic not specified in the specifications of

this product is not guarante ed. If intendin g to use the product in such a way, be sure to consul t LGE in ad-

vance.
(28) Within the warranty period, general faults that occur due to defects in components such as ICs will be rectified

by LGE without char ge. However , IMAGE ST ICKING du e to misapply ing the abo ve (12) provisio n is not in-

cluded in the warranty. Repairs due to the other faults may be charged for depending on responsibility for the

faults.

2-1-3 L0604SC

DISASSEMBLY AND ADJUSTMENT

1

I. DISASSEMBLY

1. Board and Positions of Screw Mount

B3

B1

B4

: Screw

B7

B6

No. Name of Board No. of Screw

B1 PDP PS Unit 6
B2 LVDS CTRL B/D Unit 4
B3 Y DRV UPPER B/D Unit 2
B4 Y DRV LOWER B/D Unit 2
B5 X RIGHT B/D Unit 2
B6 X LEFT B/D Unit 2
B7 Y SUS B/D Unit 6
B8 Z SUS B/D Unit 5

B2

B5

B8

Fig. DE

2-2-1 L0605DCP

2. Signal Connectors of Boards

F

F

F

3

6

NOTES:

C

er

L

-2

F4

2

F

F

5

1

Fig. DE2

No. Name of Cable Disconnecting Note

F1 COF (Chip on Film) 1
F2 FPC (Flexible Printed Circuit) 2
F3 FPC (Flexible Printed Circuit) 2
F4 FFC (Flexible Flat Cable) 1
F5 FFC (Flexible Flat Cable) 1
F6 FFC (Flexible Flat Cable) 1

1. Lift up the locker of connector as shown in Fig. DE3-1 and then pull out

cable.

2. Perform the following procedures for disconnection.

a) Pull out the locker of connector as shown in Fig. DE3-2.
b) Push down the Flat Cable slightly and take back cable.

2-2-2 L0605DCP

onnector

Flat Cable

Connector of
Flat Cable

ocker

Locker

Cable

Fig. DE3-1

Lock

Fig. DE3

3. Power Cable Connectors

4

P5

P6

CN807
CN806

P1

CN03

P2

CN805

P300

P6

P702

To Filter CBA

P701

P2

P2

P3

P3

P4

Fig. DE

II. ADJUSTMENT

1. Application Object

This standard is applied to the PDP42V6#### PDP Module which is manufactured by the manufacturing
team of PDP promotion department or elsewhere.

2. Notes

(1) Without any special specification, the Module should be at the condition of preliminaries more than 10minutes

before adjusting.

- Service signal: 100% Full White signal

- Service DC voltage: Vcc: 5V, Va: 65V, Vs: 185V

- DC/DC Pack voltage: Vsetup: 200V, Vscw: 115V, -Vy: -75V

- Preliminaries environment: Temp (25±5°C), Relative humidity (65±10%)

(2) Module should get the Aging for the equilibrium after finish the assembling. Aging condition is shown below.

- Service signal: 100% Full White, Red, Green, Blue pattern signal (Service time of each pattern: within
5minutes/cycle)

- Service DC voltage: Match the voltage with the set up voltage in the first adjustment.

- Aging time: More than 4Hrs

- Aging environment: Temp (60±2°C), Relative humidity- Less than 75%

(3) Module adjustment should be followed by below sequence.

- Setting up the initial voltage and adjusting the voltage wave form of Vsetup

- Measuring the Margin of Vs voltage and deciding the voltage

- Adjusting and checking the voltage of DC/DC pack (Vsetup, Vscw, -Vy)

- Adjusting the voltage wave form of Vset-down

- Measuring the Margin of Vset-up voltage and deciding the voltage

- Adjusting the wave form of final voltage
But, these items above can be ch anged by the consi deration of mass pr oduction. (When c hanging the se­quence, there should be an agreement of the Module development 2Gr./ QA Gr./ Manufacturing Gr.)

(4) Without any special specification, you should adjust the Module in the environment of Temp (25±5°C) and Rel-

ative humidity (65±10%).

Caution) If you let the still image more than 10 minutes (especially The Digital pattern or Cross Hatch Pat-

tern which has clear gradation), after image can be presented in the black level part of screen.

2-2-3 L0605DCP

3. Adjustment items

3-1. Adjusting the Board Group

(1) Adjusting the voltage wave form of Vset-up
(2) Adjusting the voltage wave form of Vset-down
(3) Adjusting the voltage wave form of Vramp

3-2 Adjustment after assembling

(PDP Module adjustment)

(1) Setting up the initial voltage and adjusting the voltage wave form of Vsetup
(2) Measuring the voltage Margin of Vs and deciding the voltage
(3) Adjusting and checking the voltage of DC/DC pack (Vsetup, Vscw, -Vy)
(4) Adjusting the voltage wave form of Vset-down
(5) Measuring the Margin of Vset-up voltage and deciding the voltage
(6) Adjusting the wave form of final voltage

4. Adjusting the Board Group

(Applying the Jig Set)

4-1. Using Tools

(1) Digital oscilloscope: More than 200MHz
(2) DVM (Digital Multimeter): Fluke 87 or similar one
(3) Signal generator: VG-825 or similar one
(4) DC power supply

- DC power supply for Vs (1): Should be changeable more than 0-200V/ more than 10A

- DC power supply for Va (1): Should be changeable more than 0-100V/ more than 5A

- DC power supply for 5V (1):Should be changeable more than 0-10V/ more than 10A

- DC-DC Converter Jig (1): The Jig which has voltage equivalent output of PDP42V6#### Module after taking
the Vs, Va, 5V voltage

- Voltage stability of power supply: Within ±1% for Vs/Va, within ±3% for 5V

2-2-4 L0605DCP

4-2. Connection diagram of measuring instrument and setting up the initial voltage

E/X Tub e

P5

Y - S US

X L eft

Signal Generator(VG-825)

(1) The power of the signal generator should be turned on before turning on the power of DC power supply.
(2) The voltage of DC power supply, in standard of Module input voltage, should be preset as below.
Vcc: 5V, Va: 65V, Vs: 185V
(3) The power of power supply must turned on by this sequence. Reverse direction when turning off.
* Module on: 5V Va Vs, Module off: Vs Va 5V
(4) Signal generator should be selected with 852*480(WVGA) mode.

P6

CONTROLLER

Power

<Caution>

5 1.5

0.1

65

185 1.0

X right

volta ge

DC Power Supply for 5V

volta ge

DC Power Supply for Va

volta ge

DC Power Supply for Vs

P1

Z - SUS

Fig. DE5 (Connection diagram of measuring instrument)

(1) Connection diagram of measuring instrument

Refer to Fig. DE5. (Connection diagram of measuring instrument that adjusting the voltage wave form)

(2) Setting up the initial voltage

Initially setting up voltage: Vcc: 5V, Va: 65V, Vs: 185V
But, Initially setting up voltage can be changed by the set up range according to the Module’s characteristic.

4-3. How to Adjust

(1) Adjusting the Voltage Wave form of Vsetup

a. Connect measuring instrument like the connection diagram Fig. DE5.
b. Turn on the power of the measuring instrument like the <Caution> item Fig. DE5.

c. Connect the oscilloscope probe to P4 connecter(80 Pin) of Y-SUS PCB and GND.
d. Turn the VR1 of Y-SUS PCB and make the “A” wave form Fig. DE6 to be 20±1µs.

(2) Adjusting Vset-down Voltage Wave form

Turn the VR2 of Y-SUS PCB and make the “B” wave form Fig. DE6 to be 150±5µs.

2-2-5 L0605DCP

Z B/D Waveform

(Fig. DE6) Y, Z set-up Waveform

(3) Adjusting the Voltage Wave form of Vramp

a. Connect oscilloscope Probe to the B37 Pin on Z PCB and the GND.
b. Turn the VR3 of Z PCB and make the “C” wave form Fig. DE7 to be 7µs.

But, in case of not setting up the Test point, produce same output and adjust wave form connect to other
pattern or parts which has no possibility of short.

(Fig. DE7) Z ramp Waveform

5. Adjustment after Assembling

(PDP Module Adjustment)

5-1.Using Tools

(1) Digital oscillos cope: More than 200MHz
(2) DVM (Digital Multimeter): Fluke 87 or similar one
(3) Signal generator: VG-825 or similar one
(4) DC power supply

- DC power supply for Vs (1): Should be changeable more than 0-200V/ more than 10A

- DC power supply for Va (1): Should be changeable more than 0-100V/ more than 5A

- DC power supply for 5V (1): Should be changeable more than 0-10V/ more than 10A

- DC-DC Converter Jig (1): The Jig which has voltage equivalent output of PDP42V6#### Module after taking
the Vs, Va, 5V voltage

- Voltage stability of power supply: Within ±1% for Vs/Va, within ±3% for 5V

5-2. Connection diagram of measuring instrument and setting up the initial voltage

(1) Connection diagram of measuring instrument

Refer to Fig. DE5. (Connection diagram of measuring instrument that adjusting the voltage wave form)

(2) Setting up the initial voltage

Initially setting up voltage: Vcc: 5V, Va: 65V, Vs: 185V

But, Initially setting up voltage can be changed by the set up range according to the Module’s characteristic.

2-2-6 L0605DCP

5-3. How to Adjust

(1) Adjusting initial voltage wave form

Check the voltage w ave form like the mentio ned way on the 4- 3(How to adjus t) and readju st the wave form
when it is wrong.

(2) Checking the DC/DC pack voltage

a. Convert the signal of signal generator to the 100% Full White signal
b. Connect the GND terminal of DVM to the R30’s right leg of the Y B/D an d set the Pl us termin al to the left

leg of R30 to chec k the V scw voltage( 115±1V) and when there is abnor mali ty in voltage turn the var iable
resistor(VR5) of DC/DC Pack (Vscw) on Y B/D to adjust.

c. Connect the GND ter minal of D VM to the R31’s right leg of the Y B/D and se t the Plus term inal to the left

leg of R31 to check the -Vy voltage (-75±1V) a nd when there is abnorma lity in voltage turn the var iable
resistor (VR6) of DC/DC Pack (-Vy) on Y B/D to adjust.

d. Connect the GND terminal of DVM to the R27’s right leg of the Y B/D an d set the Pl us termin al to the left

leg of R27 to check the Vsetup vo ltage (200±1V) and when there is ab normality i n voltage turn th e vari­able resistor(VR4) of DC/DC Pack (Vsetup) on Y B/D to adjust.

(3) Measuring the Vs voltage Margin and deciding the voltage

a. Convert the signal of signal generator to the 100% Full Red signal.
b. Turn the voltage adjusting knob of Vs DC power supply to the voltage -down direction and make the cell of

screen turned off.

c. Turn the voltage adjusting knob of Vs DC power suppl y to th e vo ltage - up dir ec tion unti l th e ce ll of sc reen

turned on. The first vol tage, wh ic h m ak e th e c ell of fu ll s cree n tu rn ed on, is named as Vsmin1 a nd rec ord
it.

d. Turn the voltage adjusting knob of Vs DC pow er supp ly to the voltage-up d irectio n slowly u ntil the cell of

screen turned off or over electric discharge. The first voltage, which makes the cell of screen turned off or
over electric dis charge, is named as V smax1 and records it (Only, Vs voltage variable passes ove r the

maximum 190V)
e. Convert the signal of signal generator to the 100% Full Green signal.
f. Repeat the adjustment (2) item and name each voltage as Vsmin2/Vsmax2 and record them.
g. Convert the signal of signal generator to 100% Full Blue signal.
h. Repeat the adjustment (2) item and name each voltage as Vsmin3/Vsmax3 and record them.
i. Convert the signal of signal generator to 100% Full White signal.
j. Repeat the adjustment (2) item and name each voltage as Vsmin4/Vsmax4 and record them.
k. Convert the signal of signal generator to 100% Full Black signal.
l. Repeat the adjustment (2) item and name each voltage as Vsmin5/Vsmax5 and record them.
m. At this time deci ded Vs voltage adds 6V to Max v alue(V smin 1~Vsmi n5) and s et up th e vol tage within the

set-up range(180V < Vs ≤ 190V) in consideration of other features.
n. Turn the voltage adjusting knob of Vs DC power supply make deciding the Vs voltage.
o. Adjust Vset-down wave form using setting up Vs voltage like mentioned on the 4-3.

(4) Adjusting the final voltage wave form

Check the voltage wave form like the mentioned way on the 4-3(How to adjust) and readjust the wave form when
it is twisted.

(5) DC-DC Pack Voltage Set up Range

Vsetup: 185V ~ 225V
Vsc: 90V ~ 120 V

-Vy: -60V ~ -80V

2-2-7 L0605DCP

TROUBLESHOOTING

Below are charts for troubleshooting, even under the condition that both the Digital CBA and
the Analog CBA are normal, when there is a malfunction in the plasma display module.

FLOW CHART NO.1

No display. (Connector and exhaust tip)

Are the connectors and connection normal?
(PDP PS unit, LVDS CTRL B/D unit, Y SUS B/D unit,
Z SUS B/D unit)

Ye s

Is exhausting tip normal?

Exhausting tip

Rear View

Exhausting tip is cracked

Ye s

Go to FLOW CHART NO2
No display.(PDP PS unit)

No

No

Repair them if any malfunction are found.

Replace the Panel.

FLOW CHART NO.2

No display. (PDP PS unit)

Is the fuse(F101) normal?

Ye s

Is the SW501 set to normal position?

Ye s

Check that the specific voltage is output to the following
terminals.

CN807 1, 2pin +180V~+195V
CN807 6pin +55V~+65V
CN807 8pin +5.0V~+5.5V

Ye s

Go to FLOW CHART NO.3
No display. (Y SUS B/D unit)

CAUTION!

It is power protection when power is off automatically within
2~3 min. from power on.
Power protection function protect the boards when occurred
short on circuits of PDP module or power problem.
If can not impress power even after replacing PDP PS unit,
find out where the short occurred.

No

No

No

CN807

Replace the PDP PS unit.

Set the SW501 to normal position.

Replace the PDP PS unit.

PDP PS unit.

SW501
Normal

Fuse(F101)

2-3-1

PDMTR2

FLOW CHART NO.3

No display. (Y SUS B/D unit)

Check that the specific voltage is input to the following
terminals.

P6 3, 4pin +5.0V~+5.5V
P5 1, 2, 3pin +180V~+195V

Ye s

Is the fuse(FS1,FS2) normal?

Ye s

Check that the specific voltage is input to the following
point.

R27 +200V (Vsetup)
R31 -75V (-Vy)
R30 +115V (Vscw)

Y SUS
B/D unit

Check whether output voltages agrees with voltage
that represented in label.

Ye s

Check diode between GND and Y SUS output.

Y DRV
LOWER
B/D unit

P13

Y SUS
B/D unit

No

No

No

No

Refer to FLOW CHART NO.2 (No display (PDP PS unit)).

Replace the Y SUS B/D unit.

Replace the LVDS CTRL B/D unit.

R27R31R30

Normal diode value = 0.4 (forward)

Normal diode value = OL (reverse)

Ye s

Go to FLOW CHART NO.4
No display. (LVDS CTRL B/D unit)

P4

2-3-2

P5

P6

Fuse(FS1)

Y SUS B/D unit.

PDMTR2

FLOW CHART NO.4

No display. (LVDS CTRL B/D unit)

Check that the specific voltage is input to the following
terminals.

P300 1pin +15V
P300 6, 7pin +5V
P300 8pin +3.3V

Ye s

Is the LED (D17, D13) following condition?

D17 Flashing
D13 Lighting

Ye s

Is +3.3V voltage outputted to Pin(2) of IC11?

Ye s

Is +2.5V voltage outputted to Pin(2) of IC3?

Ye s

Go to FLOW CHART NO.5
No display. (Z SUS B/D unit)

No

No

No

No

Refer to FLOW CHART NO.2 No display (PDP PS unit)
and FLOW CHART NO.3 No display (Y SUS B/D unit).

Is the X1 oscillating 100MHz?

(Be careful with physical shock. )

Ye s N o

Replace the LVDS CTRL B/D unit.

LED(D13)LED(D17)IC3IC11

Checking point
(X1 output)

P300

LVDS CTRL B/D unit.

2-3-3

PDMTR2

FLOW CHART NO.5

No display. (Z SUS B/D unit)

Check that the specific voltage is input to the following
terminals.

P1 1, 2pin +180V~+195V
P1 6pin +55V~+65V
P1 8pin +5.0V~+5.5V

Ye s

Is the fuse(FS1,FS2, FS3) normal?

Ye s

Check that the specific voltage is output to the following
terminals.

P3 1pin +15V
P3 4, 5pin +5V
P3 8pin +55V~+65V

Ye s

Check FPC output diode value.

Z SUS
B/D unit

P4

No

No

No

No

Refer to FLOW CHART NO.4 (No display (PDP PS unit)).

Replace the Z SUS B/D unit.

Replace the Z SUS B/D unit.

Fuse(FS1)

Fuse(FS2)

Fuse(FS3)

Normal diode value = 0.375 (forward)

Normal diode value = OL (reverse)

Ye s

Check Z RAMP waveform slope.

Measuring point: B37

185V

Vs

Z RAMP waveform

Replace the Panel.

7µs

9µs

Ye s

No

P1

Z SUS B/D unit.

Replace the Z SUS B/D unit.

B37

P4

P3

2-3-4

PDMTR2

FLOW CHART NO.6

Vertical defect

Is the following picture displayed?

No

Is the following picture displayed?

No

Is the following picture displayed?

COF is
torn partly

Bar

Off

Ye s

Ye s

Ye s

Check the connectors and connection on LVDS CTRL
B/D unit, X RIGHT B/D unit and X LEFT B/D unit.
(P109, P110, P111, P210, P211, P212, P213)

(If not connected well, it will occur a bar defect.)

Check the connector and connection on LVDS CTRL
B/D unit (P701, P702), X RIGHT B/D unit (P2) and
X LEFT B/D unit (P6).

Replace the LVDS CTRL B/D unit.
No improvement can be found.

Ye s N o

Replace the Panel.

LVDS CTRL B/D unit
is poor.

1 line
open

No

Is the following picture displayed?

Line open with same distance.

No

Replace the Panel.

16 line
open

Ye s

Replace the LVDS CTRL B/D unit.

2-3-5

PDMTR2

FLOW CHART NO.7

Horizontal defect

Is the following picture displayed?

Screen off

No

Is the following picture displayed?

Horizontal
bar

No

Check diode value P11 on Y DRV UPPER B/D unit
and P9 on Y DRV LOWER B/D unit.

P11

Y DRV
UPPER
B/D unit

Ye s

Ye s

No

Check the connectors and connection between Y DRV
UPPER B/D unit (P12) and Y DRV LOWER B/D unit (P13).

Ye s

No improvement can be found.

Check the connector and connection on Y DRV UPPER
B/D unit (P1~P4) and Y DRV LOWER B/D unit (P5~P8).

Replace Y DRV UPPER B/D unit or Y DRV LOWER
B/D unit.

Normal diode value.
(In case of Panasonic
IC=1.035)

*It is different from each IC Maker.
(In case of TI IC=0.6~0.7)

Replace Y SUS B/D unit.
No improvement can be found.

Replace LDVS CTRL B/D unit.

Defective diode value=0.018

Ye s

Ye s

No

2-3-6

Original Y SUS B/D unit is poor.

PDMTR2

FLOW CHART NO.8

Mis-discharge

Are the Y SUS B/D unit and Z SUS B/D unit signal
cables normal?

Ye s

Check diode value of P11 on Y DRV UPPER B/D unit
and P9 on Y DRV LOWER B/D unit.

P11

Y DRV
UPPER
B/D unit

Normal diode value.
(In case of Panasonic
IC=1.035)

*It is different from each IC Maker.
(In case of TI IC=0.6~0.7)

Check that the specific voltage is input to the following
point.

Defective diode value=0.018

Ye s

No

No

No

Confirms whether the connector is connected properly.

Replace Y DRV UPPER B/D unit or Y DRV LOWER
B/D unit.

*Mis-discharge

Replace the Y SUS B/D unit.

R31 -75V (-Vy)
R30 +115V (Vscw)

Refer to FLOW CHART NO.3 (No display (Y SUS B/D unit)).

Ye s

Check Y SUS B/D unit, Z SUS B/D unit IPM fail.

Forward : test 1 GND(+) , Sus-out(-)
test 2 Sus-out(+),Vs(-)
test 3 ER-DN(-),ER-COM(+)
test 4 ER-COM(-),ER-UP(+)

when each 4 TEST Diode value is over 0.4V

Reverse : test 1 GND(-) , Sus-out(+)
test 2 Sus-out(-),Vs(+)
test 3 ER-DN(+),ER-COM(-)
test 4 ER-COM(+),ER-UP(-)

when each 4 TEST Diode value is infinity

Ye s

Replace the LVDS CTRL B/D unit.

No

GND

Sus-out

Vs

ER-DN

ER-COM

ER-UP

Replace the Y SUS B/D unit or Z SUS B/D unit.

Y SUS B/D unit.

2-3-7

PDMTR2

WIRING DIAGRAM

TO PLASMA

DISPLAY

PA NE L

P1

CN807

P5

Z SUS B/D UNIT

TO FILTER

CBA CN601

CN03

P4

P2

P701

P210

P211

P109

TO PLASMA DISPLAY PANEL

TO DIGITAL

CBA UNIT

CN1709

P31

P3P2

P4

P3

X RIGHT B/D UNIT

P1

P1

P5 CN806

Y DRIVE

UPPER B/D

UNIT

PDP PS UNIT

P6 CN805

P3

P11

TO ANALOG CBA P501,P502

TO DIGITAL CBA P1704

CN804 CN802 CN801

Y SUS B/D UNIT

P12

P13

Y DRIVE

LOWER B/D

UNIT

LDVS CTRL B/D UNIT

P111 P110

P101

P1

P4

P9

P2 P300

P2

P7

P702

P6

X LEFT B/D UNIT

P213 P212

TO PLASMA DISPLAY PANEL TO PLASMA DISPLAY PANEL

P1

P2

P3

TO PLASMA

P4

DISPLAY

PANEL

P5

P6

2-4-1

P7

TO PLASMA

DISPLAY

P8

PANEL

PDMWI2

EXPLODED VIEWS OF PDP MODULE

2

3

7

4

8

1

6

5

2-5-1 L0605PCEX

PARTS LIST

Ref.

No.

1 CTRL B/D Assembly(LVDS) 1EDM10576
2 YDRV Upper B/D Assembly 1EDM10577
3 YDRV Lower B/D Assembly 1EDM10578
4 Y SUS B/D Assembly 1EDM10579
5 Z SUS B/D Assembly 1EDM10580
6 X RIGHT B/D Assembly 1EDM10581
7 X LEFT B/D Assembly 1EDM10582
8 42 PSU Assembly 1EDM10583

Description Part No.

2-6-1 L0605MPL

F42PDME

L0605UF

2004-12-13