Fujitsu ASU12RLS2, AOU9RLS2, AOU12RLS2 Service Manual

Page 1
SPLIT TYPE ROOM AIR CONDITIONER WALL MOUNTED TYPE
CONTENTS
SPECIFICATIONS. . . . . . . . . . . . . . . . . . .
1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . .
2
3
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . .
4
ERROR DETECTION . . . . . . . . . . . . . . .
5
INDOOR PCB CIRCUIT DIAGRAM . . . . .
9
OUTDOOR PCB CIRCUIT DIAGRAM . . .
11
PARTS (INDOOR UNIT) . . . . . . . . . . . . .
13
PARTS (OUTDOOR UNIT) . . . . . . . . . . .
18
21
ACCESSORIES . . . . . . . . . . . . . . . . . . .
Indoor unit Outdoor unit
ASU9RLS2
ASU12RLS2
AOU9RLS2
AOU12RLS2
Page 2
SPECIFICATIONS
TYPE
Cool & heat inverter
INDOOR UNIT
ASU9RLS2
OUTDOOR UNIT
AOU9RLS2
COOLING CAPACITY 9,000 Btu/h
HEATING CAPACITY
12,000 Btu/h
POWER SOURCE
208/230 V
FREQUENCY
60 Hz
RUNNING CURRENT
MAXIMUM CURRENT
2.7 A
3.7 A
INPUT WATTS
0.560 kW
0.800 kW
E.E.R. Cooling
16.1 Btu/Wh
COP Heating
Cooling
Heating
Cooling
Heating
Cooling
Heating
15.0 Btu/Wh
MOISTURE REMOVAL
AIR CIRCULATION HIGH
9.0 A
10.5 A
2.75 Pts/h
1.3 L/h
ASU12RLS2
AOU12RLS2
12,000 Btu/h
16,000 Btu/h
4.0 A
5.5 A
0.870 kW
1.200 kW
13.8 Btu/Wh
13.3 Btu/Wh
3.80 Pts/h
1.8 L/h
500 cfm, 850 m3/h
FAN MOTOR
POWER SOURCE 208/230 V
High speed
INDOOR UNIT Cooling
Medium speed
Low speed
Quiet
High speed
INDOOR UNIT Heating
Medium speed
Low speed
Quiet
High speed
Medium speed
Low speed
Quiet
1,370 r.p.m.
1,120 r.p.m.
960 r.p.m.
650 r.p.m.
1,370 r.p.m.
1,120 r.p.m.
960 r.p.m.
650 r.p.m.
OUTDOOR UNIT Heating
780 r.p.m.
OUTDOOR UNIT Cooling
870 r.p.m.
ELECTRICAL DATA
INDOOR UNIT Cooling
High speed
Medium speed
Low speed
Quiet
INDOOR UNIT Heating
OUTDOOR UNIT Heating
NOISE LEVEL
43 dB
37 dB
32 dB
21 dB
43 dB
38 dB
32 dB
21 dB
49 dB
OUTDOOR UNIT Cooling 48 dB
50 dB
49 dB
2011.12.28 1
COMPRESSOR TYPE
Hermetic type,
4 pole, 3 phase,
DC inverter motor,
Rotary
DISCRIMINATION
PRECHARGED REFRIGERANT
REFRIGERANT TYPE R410A
WEIGHT (with oil)
COMPRESSOR AND REFRIGERANT
Pipe length
15 m
FULL CHARGE
20 m
MAXIMUM PIPING HEIGHT 49-7/32 ft., 15m
ADDITIONAL CHARGE 20 g/m
WEIGHT
INDOOR UNIT Net / Shipping
Net / Shipping
20-15/16 lb. / 26-15/32 lb.
9.5 kg / 12 kg
OUTDOOR UNIT
83-25/32 lb. / 92-5/8 lb.
38 kg / 42 kg
INDOOR UNIT H x W x D
H x W x D
11-3/32 x 34-1/4 x 7-9/32 inch
282 x 870 x 185 mm
OUTDOOR UNIT
24-13/32 x 31-3/32 x 11-13/32 inch
620 x 790 x 290 mm
DIMENSIONS
808-884-80
42-5/16 oz., 1,200 g
42-5/16 oz., 1,200 g
20-1/2 lb., 9.3 kg
48-27/32 oz., 1,300 g
Page 3
DIMENSIONS
unit : inch (mm)
11-3/32 (282)
7-9/32 (185)
34-1/4 (870)
2011.12.28 2
INDOOR UNIT
OUTDOOR UNIT
Drain pipe diameter
16.2 mm
Liquid pipe diameter : 1/4 inch (6.35 mm) Gas pipe diameter : 1/2 inch (9.52 mm)
11-13/32 (290) 31-3/32 (790)
21-1/4 (540)
24-13/32 (620)
Page 4
REFRIGERANT SYSTEM DIAGRAM
Refrigerant direction
Cooling Heating
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 3/8" (9.52 mm)
2-Way valve
Strainer
Strainer
3-Way valve
Muffler
Muffler
4-Way valve
Expansion valve
Heat exchanger (indoor unit)
Heat exchanger (outdoor unit)
Compressor
2011.12.28 3
Page 5
BLACK
BLACK BROWN BROWN
WHITE
RED
BLACK
BLACK
RED
WHITE
BLACK
GREEN
GREEN
BLACK
BLACK
BLACK
WHITE
RED
BLACK WHITE YELLOW BROWN
RED BLUE ORANGE YELLOW WHITE
BLACK
BLACK
RED WHITE BLACK
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3 4 5
1 2 3 4 5
1 2 3
1 2 3
1 2 3 4
1 2 3 4
1 2 3
1 2 3
CN70
W4
W2
W1
W3
CN71
W11
W10
CN800
CN40
CN30
W7 W8 W9
U V W
R
S
C
CM COMPRESSOR
FAN MOTOR
EXPANSION VALVE
4-WAY VALVE
4WV
PMV
FM
REACTOR
FUSE
5A
250V
FUSE
20A
250V
G
G
POWER SOURCE
TERMINAL
1 2 3
L1 L2
THERMISTOR ( PIPE TEMP. )
THERMISTOR
( DISCHARGE TEMP. )
THERMISTOR
( OUTDOOR TEMP. )
CONTROLLER
PCB ASSY
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLUE
YELLOW
WHITE
BLACK
RED
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
BLACK
BLUE
PINK
YELLOW
ORANGE
RED
RED
ORANGE
YELLOW
PINK
BLUE
BLACK
WHITE
RED
GREEN
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2
3 2 1
3
3 2 1
4 5
1 2
3
4 5
1 2
3
1 2
3
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4
1 2 3 4
1 2 3 4 5
121
2
121
2
W4
CN1
CN5
CN12
CN4
CN6
CN11
CN14
CN8
CN7
CN3
CN201
M
M
G
FM
123
TERMINAL
PYROELECTRIC
SENSOR BOARD
TO COMMUNICATION KIT ( OPTION )
FAN MOTOR
INDICATOR PCB ASSY
MICRO SWITCH
TEST
THERMISTOR ( ROOM TEMP. )
THERMISTOR ( PIPE TEMP. )
OPEN PANEL
LOUVER
EARTH TERMINAL
CONTROLLER PCB ASSY
( MAIN PCB )
INDOOR UNIT OUTDOOR UNIT
2011.11.22 4
CIRCUIT DIAGRAM
CND01
CNA01
CNB02
CNB01
CNC01
2 1345
4
9
4 5 6 7 8
1 2 3
9
4 5 6 7 8
1 2 3
9
5 6 7 8
1 2 3
2
1
2
1
3
2
1
COMMUNICATION PCB ASSY UTY-TWBXF (OPTION)
TO CONTROLLER PCB ASSY
REMOTE CONTROL
( OPTION )
EX IN ( OPTION )
EX OUT ( OPTION )
OPERATION STATUS
EX OUT ( OPTION )
ERROR STATUS
Page 6
BLACK
BLACK
BLACK
BLACK
RED
ORANGE
YELLOW
PINK
BLUE
WHITE
WHITE
RED
ORANGE
YELLOW
PINK
BLUE
RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
BLACK
WHITE
YELLOW
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
WHITE
RED
GREEN
1
2
3
4
5
6
7
8
1
2
3
4
5
1
2
3
4
5
6
1
2
3
1
2
3
4
5
1
2
3
4
1
2
3
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
3
2
1
6
5
4
3
2
1
5
4
3
2
1
CN1
2013485-1
CN4
B04B-PL I RK-1
W4
CN5
B05B-PL I SK-1
CN1
B02B-PL I RK-1
CN12
B06B-PL I RK-1
CN3
B08B-PL I RK-1
CN6
B5B-PH-K-S
CN201 JB20-08
1
2
3
4
5
6
7
8
CN14 B03B-XN I SK-A-1
CN8 SJH20-09WSF
CND01
SJH20-09WSF
B03B-PL I SK-1
EARTH TERMINAL
TERMINAL
THERMAL FUSE 102
3
2
1
OUTDOOR
UNIT
F M
FAN MOTOR
TEST
OPEN PANEL
PANEL LIMIT SWITCH
LOUVER ( UP / DOWN )
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( ROOM TEMP. )
M
M
EMI FILTER
ESD-R-19
or
RTCB-19-10-10
3 T
CN7 B5 ( 6-5 ) B-XN I SK-A-1
PYROELECTRIC SENSOR
COMMUNICATION PCB ASSEMBLY ( OPTION ) K10DC-1000HSE-CA0
INDICATOR PCB ASSEMBLY
K10CX-1000HSE-D0
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) ASU9RLS2 : K10CH-110BHSE-C1 ASU12RLS2 : K10CH-110CHSE-C1
CONTROL UNIT ASU9RLS2 : EZ-01105HSE ASU12RLS2 : EZ-01106HSE
INDOOR PCB CIRCUIT DIAGRAM
2011.11.21 5
Page 7
13V
15V
+
+
D3
D1FL20U
C10 100/ 25V
C16 330/ 25V
T1
EE16
R24 100k
<1/10W>
D11
D1FL20U
R11 27k
+
R8
2.7k
Q5
2SC4081
<R>
Q6
2SA1576A
<R>
5V
JM3 0R0
5V-2
JM2 0R0
D13
RD8.2FM
+
R10 10k 1%
R9 10k 1%
C11
0.1 <F>
R7
1.2k
R6
150
I C6
TL431
REF 3
C 1
A 2
3
1
2
VCC
G / V
9
8
A
15V
VCC
G / V
9
8
A
15V
I C14-8
uLN2003
I C13-8
uLN2003
A
A
A
A
A
A
340V
15V-2
15V-2
5V
A
A
13V
5V
13V
13V
5V
15V
5V
5V
2
3
1
10
7
Q7
DTA124
15V-2
I C14-7
uLN2003
+
C18
10/
25V
C24
1.0
<F>
C19
1.0 <F>
A
A
I C1
78F1154AGK
R15
1.0k
C21
0.01 <B>
C20
0.01 <B>
A
A
A
A
A
5V
5V
C36
0.1 <F>
R44
10k
R55 10k
I C15
S-93C66B0 I
C17
1.0 <F>
A
R38
1.0k
C28
0.1
<F>
R39
10k 1%
A
A
R40
1.0k
C31
0.1 <F>
R41
49.9k 1%
A
A
5V-2
L3 0R0
L6 0R0
L4
0R0
C7
470
<1/16W>
5V
A
A
5V
5V
R62 - R64
100 <1/10W> x 3
R54 470
R49 10k
R51 10k
R52, R48, R47
100 x 3
R89 470
R87, R88
10k x 2
340V
D5
S1NBC60
+
C4 68/
420V
I C8
TNY277
C26 10/ 25V
3
2
1
5 6 7 8
D
BP_M
EN_UV
4
2
1
S S S S
D12
ST03D-140
A
1 2 3 4 5
9
10
8 7 6
L2
BLm18
<BD102>
D4
D1FL20U
C9 470/ 25V
C40
0.1 <F>
R70
1.0k
R69
1.0k
R75 0R0
Q15
DTC143EUA
Q16
DTC143EUA
Q13
DTC143EUA
R29 1.0k <1/4W>
R28 1.0k <1/4W>
R27 1.0k <1/4W>
R80
A
A
A
2
2
2
3
3
1
1
3
1
6 11
6
11
2
3
1
I C14-6
uLN2003
Q3
DTA124EUA
C50
1000p
<B>
R37
22
5V
R36 10k
C25
1000p
<B>
C41
0.1
<F>
R46
1.0k
R45 10k
5V
I C13-6
uLN2003
R25 10k 1%
+
R26
8.2k 1%
C6 10/ 25V
R21
10k
R20
1.0k
C23
1000p
<B>
340V
5V
15V
A
A
C14
0.01 <B>
C15
0.1 <F>
I C13-7
uLN2003
R43 10k
7
10
BZ
A
2
3
1
X1
8.00MHz <FCR>
R65 0R0
X3
32.768kHz <MC-146>
C30 12p
C32 12p
BZ1
KPT-1340P22
L5
0.6A - 10mH
L1
<SS11V>
W4
C3
0.01 <F>
C2
0.01 <F>
+
-
2
3
4
1
4
3
21
C1
0.1
<LE>
F1
3.15A 250V
VA1
470V
<ERZ10V>
JM4 0R0
5V
5V
R14
1.0k
Q1
RT1N241M
R13 10k
I C13-1
uLN2003
A
A
2
3
1
16 1
8 4 7
6
1 3 2 5
VCC DO NC
TEST
CS D I SK
GND
5V-2
5V-2
C91
0.1
<F>
R90
10k
R92
1.0k
C92
0.1 <F>
A
A
C29
1000p
<E>
R12
1.0k
<1/2W>
18
14
10
5
4
3
2
1
R19 10k
R30 100k
R23 1.0k R60 100 R42 1.0k R61 100 R59 100
A
I C14-1 uLN2003
I C14-4 uLN2003
I C14-3 uLN2003
I C14-2 uLN2003
I C13-2 uLN2003
I C13-5 uLN2003
I C13-4 uLN2003
I C13-3 uLN2003
1
16
2
15
3 14
4 13
2
15
3
14
4
13
5 12
1
2
3
4
5
6
7
8
1
2
3
4
5
1
2
3
4
5
6
1
2
5
4
3
2
1
9
6
5
4
3
2
1
4
3
2
1
1
2
3
4
5
1
2
3
1
3
5
S-D I
WARIKOMI
15V CUT
P-SW
FB
WARIKOMI
S-DO
SSR
HA-I N
HA-OUT
S-DO
S-D I
W-OUT
5VCUT
LED-PWM
13VTR-CUT
PWM
15V CUT
LED3 LED2 LED1
P-SW
FB
ERROR
LED-DEM
W-I N
HA-I N
HA-OUT
W-I N
W-OUT
ERROR
19 20 59 56
42 43 44 45 46 21 22 23 24 26 27 28 29 37 36 35 34
33 32 31 30 55
57 58
1 15 14 12 11 69 80 79 78 77 76 75
74 73 72 71 70 39 38
54 53 52 51 50 49 48 47 68 67 66 65 64 63 62 61 40 25
9 8 7 6 5 4 3
2 41 10 13 16 17 60 18
P00 P01
VCC
EVCC AVREF0 AVREF1
P51 P52 P53 P54
P55 P60 P61 P62 P63 P64
P65
P66 P67 P70 P71 P72 P73
P74 P75 P76 P77
P90
P110 P111 P120 P121 P122 P123 P124 P130 P140 P141 P142 P143 P144 P145
P02 P03 P04 P05 P06
P10 P11 P12 P13 P14 P15 P16 P17 P20 P21 P22 P23 P24 P25 P26 P27 P30 P31 P40 P41 P42 P43 P44 P45 P46 P47 P50 RESET FLMD0 REGC GND AGND EGND
CN1
2013485-1
TO TERMINAL
BLK
WHT
RED
H I C 2
G K - L V 3 0 1 1 E 5
LED1
LED2
LED3
R71
100k
R22 10k
A
A
A
A
R53 100
I C14-5
uLN2003
5
12
PWM
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( ROOM TEMP. )
CN4
B04B-PL I RK-1
CN6
B5B-PH-K-S
TEST
COMMUNICATION PCB ( OPTION )
CN8 SJH20-09WSF
PYROELECTRIC SENSOR
CN14
B03B-XN I SK-A-1
CN11 B02B-PL I RK-1
PANEL LIMIT SWITCH
CN12 B06B-PL I RK-1
OPEN PANEL MOTOR
LOUVER ( UP / DOWN )
CN5 B05B-PL I SK-1
CN3 B08B-PL I RK-1
INDICATOR PCB
CN7 B5 ( 6-5 ) B-XN I SK-A-1
FAN MOTOR
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) ASU9RLS2 : K10CH-110BHSE-C1 ASU12RLS2 : K10CH-110CHSE-C1
2011.11.21 6
Page 8
VCC OUT GND
2 1 3
A
A
A
A
1
2
3
4
5
6
7
8
5V
13V
5V
13V
+
I C201
GP1UM271R
SW201
KSHC611BT
C203
0.1
<F>
R202
47
<1/4W>
R201
22
<1/4W>
D204
UDZS6.2B
D206
UDZS6.2B
D205
UDZS6.2B
D201
SLR-343ECT
<GREEN>
D203
SLR-343ECT
<GREEN>
D202
SL I-343DCT
<ORANGE>
CN201
8 - JB / PL I
L=250 #26 / 1061
C204
47/
10V
INDOOR UNIT INDICATOR PCB ASSEMBLY K10CX-1000HSE-D0
2011.11.21 7
Page 9
13V
12V
13V
13V
12V
I C308
PS2501L-1
I C309
PS2501L-1
R315
2.7k
<1/10W>
R316
1.2k
<1/4W>
I C304-1
BA10393F
13V
R318
15.4k
<1/10W>
1%
R319
28k
<1/10W>
1%
13V
R317
10k
<1/10W>
1%
13V
13V
C304
0.1 <F>
I C304
D307
D1F60
L303 0R0
D306
DAN217U
3
2
1
5 6
7
+
-
I C304-2
BA10393F
C310 1000p
<R>
R322
10k
<1/10W>
R330
2.7k
<1/10W>
C309
0.01 <B>
Q303
DTC143EUA
2
3
1
R320
390
<1/4W>
1%
Q302
DTC143EUA
A
A
A
+
-
3 2
1
3
2
1
4
3
2
1
2
3
1
2
3
4
1
Q304
DTC143EUA
R331
22k
<1/10W>
8
4
CNC01
B05B-XASK-1-A
WIRED REMOTE CONTROL
1
2
3
4
5
1
2
1
2
1
2
3
9
6
5
4
3
2
1
390V
A
A
13V
JM303
0R0
12V
R309
18k
<1/10W>
D303
RF101L2S
+
C306
100/ 25V
T301
SW1614-1
10
6
1 2 3 5 4
5 6 7 8
4
2
1
D
BP_M
FB
S S S S
I C301
LNK603
12V
R303
18k
<1/10W>
13V
C305
1.0
<B>
R306
1.0k 1%
R304
36k 1%
R305
6.2k 1%
D302
RF101L2S
C311 100/
25V
+
L301 0R0
R312
1.2k
<1/4W>
C313
0.01 <B>
CNA01 B3B-XH-AM
I C306
PS2501L-1
A
L302 0R0
12V
K301
FTR-F3
A
Q301
DTC123EUA
3
2
1
2
1
3
4
CNB01 B2B-XH-AM
CNB02 B2B-XH-AM
12V
K304
FTR-F3
2
1
3
4
2
3
1
A
Q305
DTC123EUA
CN301
SJH20-09WSF
+
C301
47/
450V
R301
390k
<1/4W>
R302
270
<1/4W>
D301
UF4007
4
3 2
1
C302
1000p
<E>
EX ( I N )
EX ( OUT )
EX ( ERROR OUT )
TO CONTROLLER PCB ASSEMBLY
(OPTION) UTY-TWBXF COMMUNICATION PCB ASSEMBLY K10DC-1000HSE-CA0
2011.03.15 8
Page 10
W11
B
W10
B
W1
B
W2
B
W4
B
W3
B
W7
B
W8
B
W9
B
U
V
W
1
2
3
4
5
6
7
1
2
3
4
5
1
2
3
1
2
3
4
1
2
3
CN70 B03B-PASK-1
WHITE
CN71 B04B-PASK-1
WHITE or BLUE
CN30
B2P3-VH-B-C
BLACK
CN800
B5 ( 7-2.3 ) B-XASK-1-A
WHITE
CN40
B05B-PL I SK-1
WHITE
UL3271 AWG16 x 3
BLACK
WHITE
RED
BLACK
BLACK
RED
BLACK
WHITE
YELLOW
BROWN
RED
BLUE
ORANGE
YELLOW
WHITE
UL1015 AWG14
BLACK
UL1015 AWG14
WHITE
UL1015 AWG20
RED
UL1015 AWG16
GREEN
BLACK
BLACK
BROWN
BROWN or BLACK
BLACK
BLACK
W103
UL1015 AWG20
BLACK
W100
UL1015 AWG20
WHITE
W102
UL1015 AWG20 BLACK
W101
UL1015 AWG14
BLACK
WIRE w / TERMINAL 1015#22 GREEN
F202
5A - 250V
F201
20A - 250V
FRAME
TERMINAL
THERMISTOR ( OUTDOOR TEMP. )
THERMISTOR ( DISCHARGE TEMP. )
THERMISTOR ( PIPE TEMP. )
EXPANSION VALVE
DC FAN MOTOR
4-WAY VALVE
COMPRESSOR
C M
F M
PMV
REACTOR 10A 15mH
W5 W6
UL3271 AWG14
WHITE
UL3271 AWG14
RED
UL3271 AWG14
ORANGE
1
2
3
L
N
L
N
SERIAL
EARTH
POWER SOURCE AC208-230V 60Hz
TO OUTDOOR UNIT
CONTROLLER PCB ASSEMBLY AOU9RLS2 : K10CT-1107HUE-C1 AOU12RLS2 : K10CT-1108HUE-C1
INVERTER ASSEMBLY AOU9RLS2 : EZ-01119HUE AOU12RLS2 : EZ-0111AHUE
OUTDOOR PCB CIRCUIT DIAGRAM
2011.11.21 9
Page 11
5V
C570
0.1
<F>
I C570
S-93C66BD0 I
R570
10k
5V
5V
R560 100k
I C560
S-80842
+
C50 47/ 35V
R51
47
D54
RD24FM
D52
1SS355
C51
1.0
<B>
I C50
TOP243P
1 2 3 4
8 7
5
M S S
C
S S
D
123OI
G
1
2 3
4 5
10 9 8 7
6
7
6 5
+
-
5V
-
1
2 3
+
2
3
1
3
2
1
1
2 3
+
-
-
7
5 6
+
5V
5V
5V 5V
5V
D301
DAN217U
R337
100k
1%
R219
1.0k
R220
1.0k
C219
1000p
<B>
5V
15V
+
5V15V
-12V
D64
1SS355
C69 100/ 25V
+
+
D63
1SS355
D62
D1FL20U
D61
D1FL20U
D60
D1FL20U
T60
RPZ-1F
C66 100/ 25V
+
C64 330/ 25V
+
15V
12V
5V
C65 470/ 25V
+
R61 10k
C67
0.1 <F>
C68 100/ 25V
I C60
BA7805
C86 470p <B>
C84
0.1
<F>
C87
330p
<B>
+
15V
C85 10/
25V I C302-2 BA2903F
C300 330p
<B>
R81
1.0k
<1/10W>
R83 10k
<1/10W>
R311
8.66k 1%
R309
5.76k 1%
R310
143 1%
R307, R308
195k
<RN-1/2W>
x 2
D304
DAN217U
D303
DAN217U
R305, R303, R301 R306, R304, R302
195k
<RN-1/2W>
x 6
-12V
15V
C306
0.1
<F>
C305
0.1
<F>
C330 1000p
<B>
I C300-2 BA4560
R331
47k 1%
I C300-1
BA4560
R329
47k 1%
C213
0.022 <F>
C214 2200p
<B>
R330
4.7k 1%
R332
4.7k 1%
C206 - C208, C215 - C217
2200p <B> x 6
D302
RB751V
R328
1.0k
C311
1000p
<B>
R327
22k
C320
0.15
<ECQV>
R210
1.0k
I C200
FSBB20CH60
15V
C574, C573
1000p <B> x 2
R93, R92, R91, R90
10k <1/10W> x 4
5V
R581, R582
10k x 2
R583
1.0k
R584
22k
C580
0.1
<F>
5V
C131
0.1
<F>
C132
2.2/ 50V
+
C133
2.2/ 50V
+
C134
0.1 <F>
R168
22k
R169
22k
15V
-12V
C125
0.1 <F>
C126
2.2/ 50V
+
C127
2.2/ 50V
+
C128
0.1 <F>
5V
D112
DAN217U
D113
DAN217U
15V
C112
0.1 <F>
R165
22k
R164
22k
D107
RB751V
3
1
2
3
1
2
-
+
-
+
3
2
1
6 5
7
-
+
5 4
2
-
+
14
9 8
3
2 1
-
+
-
+
11 10
13
7 6
1
3
1 2
3
1
2
2
3
1
2
3
1
-
+
2 3
1
-
+
6 5
7
-
+
2 3
1
-
+
6 5
7
2 1
3
1
2
3
R200
39
<1/2W>
+ +
+
15V
L300
CAL45VB470K
+
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20
21
22
23
24
25
26
27
VCC COM I N I N I N VFO CFOD CSC I N VCC VB VS I N VCC VB VS
I N VCC VB VS
P
W
V
U
NW
NV
NU
1 2 3 4 5 6 7
14 13 12 11 10
9 8
R117
22k
1%
I C102-1
BA2901F
R118
10k 1%
R119
10k 1%
R116
15k
1%
C111
4700p
<B>
C110
0.1
<F>
R115
22k 1%
R112
10k 1%
I C102-3 BA2901F
R101
4.7k
C141
1000p
<B>
C106
0.1 <F>
R113
1.0k 1%
R167
10k
5V
D106
DAN217U
R110
6.8k
+
C108
2.2/ 50V
C107
0.1 <F>
+
R111
10k
C109
2.2/ 50V
C136
0.01 <F>
R114
4.7k 1%
D115
DAN217U
D114
DAN217U
5V
I C101
TC74HC00AF
5V
R124
4.7k
I C102-4 BA2901F
R171
4.7k
C142
0.1
<F>
C113
2700p
<B>
I C102-2
BA2901F
I C3-1
BA4560
C117
1.0
<B>
5V
R132
2.2k
C20
0.022 <B>
C21
0.047 <B>
R22
1.0k
<1/10W>
15V
15V
C130
0.1
<F>
Q103
DTC143EUA
Q102
DTC143EUA
R130
220 1%
R131
10
R154
120k
L130
ELC0607RA
+
C140
0.1 <F>
C139
2.2/ 50V
R102
47k
R109
22
<1/4W>
R108
47
<1/4W>
L100
BL02Rn1
1 5 7 3
2 6
4
VCC
SO
GND
GAT I N S I D I NC
-
+
2 3
1
-
+
6 5
7
-
+
9
10
8
-
+
13 12
14
2 1
3
4
VDD OUT
NC
GND
2
1 3
23
22
4
6
5
7
8
9
10
44
43
42
41
57
33
32
31
30
29
28
27
47
34
21
60
58
59
3
35
2
16
17
56 11 25
26 40 36 37 38 39 12 45 46 50 51 52 53 54 55 14 15 18 20 64 63 62 61
1 19 48 13 24 49
VCC
AVCC
P00 P01 P17 P13 P14 P15
P16 AVR P24 P25 P30 P31 P32 P33 P34 P35 P60 P61
MD0 MD1
P44 P43 P42 P41 P45
RSTX
P27
AGND
GND GND
P63 P62 P46 P12 P50 P37 P36 P40 MD2 P11 P26 P02 P03 P04 P05 P06 P07 P10 C P20 P21 P22 P23 P57 P56 P55 P54 P52 P53 P51 X0 X1
X500
4.00MHz <FCR>
C500
0.1 <F>
+
C502
0.1
<F>
R561
1.0k
C501
10/ 25V
C503
0.1
<F>
C561
0.1 <F>
12V
12V
I C80
uLN2003
5V
R18 0R0
R19 0R0
12V 12V
I C40
TD62064
3
6 11 14
1
8 10 15
2 7 9
16
4
5 12 13
I 1 I 2 I 3
I 4 COM1 COM2
NC1 NC2
O1 O2 O3
O4 GND4 GND2
GND3
GND4
1 2 3 4 5 6 7 8
16 15 14 13 12 11 10
9
1B 2B 3B 4B 5B 6B 7B
E
1C 2C 3C 4C 5C 6C 7C COM
1 2 3 6
8 4
7 5
VCC
DO
NC
GND
CS SK D I NC
C801
0.01 <F>
R804
1.0k
D600
DAN217U
5V
5V
15V
JM30
15V
-12V
R103
100
<1/2W>
D102
UF4007
F100 15A 250V
F4
3.15A 250V
FH2
FH1
R121
100k
1%
I C103-2 BA4560
-12
Q100
STGW20NC60V
R218
4.7k
<1/10W>
390 <1/10W> x 6
R204
R205
R206
R207
R208
R209
R105, R106
195k
<RN-1/2W>
1% x 2
R107
3.83k 1%
I C100
TA8316
C104
10/25V
C105
0.1 <F>
C119
0.1
<F>
C120
0.1
<F>
I C103-1
BA4560
R126 100k
1%
R129 100k
1%
R400 - R407
0.2 <1W> 1% x 8
D100
LL25XB60
D101
LL25XB60
C115
0.1
<F>
C116
0.1
<F>
I C104-4
BA2902F
I C104-1
BA2902F
R134, R133
10k 1%
x 2
R135
10k
1%
R141
10k
1%
D108
RB751V
I C104-2
BA2902F
D109
RB751V
I C105-2 BA2903F
I C105-1
BA2903F
R162
68k 1%
5V
5V
R159
4.7k
C129
1000p
<B>
R161
1.5k 1%
R160
68k 1%
R163
10k
1%
R137, R136 10k 1% x 2
R138 10k 1%
R140
10k 1%
R143
39k 1%
-12V
I C104-3 BA2902F
I C500
MB90F462
5V
R500
10k
R502
1.0k JM500
R503
10k
R139
10k 1%
R146
39k 1%
R152
4.7k 1%
D110
DAN217U
D111
DAN217U
R144
22k
1%
R145
22k
1%
C124
2200p
<B>
C123 2200p
<B>
R149
4.7k 1%
3
2 1
3
2
1
R147, R150 R148, R151
195k
<RN-1/2W>
1% x 4
K30
FTR-F3
12V
JM31
JM32
CR30
RE1201
0.1/120
5V
H Y I C 1
H U 2 0 0 1 R 3
VA1
470V
<TNR>
VA2
470V
<TNR>
C1
1.0
<LE>
SA1
RA-302M
Q800
DTC143EUA
Q801
DTA143EUA
+
R801
1.0k
<1/4W>
C800 100/ 25V
R802
560
<1/4W>
R803
10k
<1/10W>
C802
0.1 <F>
L800
BL02Rn1
15V
C40
0.1
<F>
R40 - R43
1.5k <1/10W> x 4
C10
4.7k
<1/10W>
L70
BL02Rn1
5V
R71 4.75k
1%
R75 10k
R76 10k
R72 13k 1%
C72
0.1 <F>
C71
0.1 <F>
R77 10k
C73
0.1
<F>
R73
38.3k 1%
C75
0.1 <F>
R80
2.2k
D80
SLR-332VR
<RED>
R211
R212
R213
R214
R215
R216
0.1
<1W>
1% x 6
3
2 1 2 1
3
C52
2200p
<E>
R57 0R0
D53
UF4005
R50 0R0
L50, L51
BLm31 <A601>
x 2
D51
UDZS8.2B
D50
1SS355
R52 470k
<1/8W>
1%
R56
150k
<2W>
R53 510k
<1/8W>
1%
R54 510k
<1/8W>
1%
R55 510k
<1/8W>
1%
JM101 JM102 JM103 JM100
R339
10k
R334
10k
1%
Q300
DTC114EUA
I C302-1 BA2903F
C339
0.01 <F>
R338
3.3k 1%
R335
10k 1%
R336
10k 1%
R333
10k 1%
D200 - D202
US1J x 3
C200 47/35V
C201 0.1 <F>
R201 330k
C202 47/35V
C203 0.1 <F>
R202 330k
C204 47/35V
C205 0.1 <F>
R203 330k
R104
220k
<2W>
+
+
C100, C101
660uF / 450V x 2
C103
0.1
<HCP>
R120 4.7k 1%
R125 4.7k
C209 0.1 <F>
C210 0.1 <F>
C211 0.1 <F>
C221 0.1 <F>
C212 0.1 <F>
C222 1.0 <F>
D204 RD24FM
C220 100/35V
1
2
3
4
5
6
7
1
2
3
4
5
1
2
3
4
1
2
3
2=3
1
R23 27k
<1/10W>
5V
R20
1.0k
<1/10W>
R21 39k
<1/10W>
R127, R128
10k 1% x 2
R153 120k
1%
D105
DAN217U
I C3-2
BA4560
R142 1.2k
1%
+
R157
4.7k
R155
100k 1%
R156 100k
1%
C137
0.1 <F>
C138
2.2/ 50V
R122
4.7k 1%
R123
4.7k 1%
R166
3.9k
R158
3.9k
+
-
+
-
R1
ZPR0RCH400
12V
K1
DX12D1
W5
ORANGE
W6
ORANGE
W10
WHITE
W11
RED
3
2
4
1
2
3
1
4
2
3
1
4
1
2
4
3
W1
BLACK
W2
WHITE
W3
GREEN
L
N
EARTH
W4
RED
SERIAL
18
14
10 543
2
1
8
7 6
5
4
321
132
4
1
3
2
3
2
1
3
2 1
L40
EPV3/44P EPV4/43P EPV2/42P EPV1/45P
TE/5P
TD/4P
TA6P
COMP.
DCV-F
SO/I C80-2
DCV/8P
CT/3P
FAN PWM/2P
V4-AC/I C80-3
FAN I N/17P
SERVICE
E2SK/40P
ZXH/36P ZXL/37P
E2D I/39P
EPV1/45P
PFC-TRIP/46P
U/50P
X/51P
V/52P
Y/53P
W/54P
Z/55P
PFCEN/14P
TMODE/18P
MD1/64P MD2/63P
TRXD/61P
MD0/1P
/TRES/19P
S I/48P
COMP.
CP-POS/47P
I PM-G
DCV
I PM-G
W
V U
MD0/1P MD1/64P MD2/63P TEST/59P
E2CS/41P
E2SK/40P
E2D I/39P
TTXD/60P
TRXD/61P
TMODE/18P
/TRES/19P
V4-AC/I C80-3
PR/I C80-5
FAN I N/17P
FANPWM/2P PFCSW/35P CT/3P
TEST/59P
PFC/58P
TTXD/60P
CP-POS/47P
V4-AC/27P ACFAN/28P V4-DC/29P
LED/30P
PR/31P SO/32P
I PM-TRIP/33P
E2CS/41P EPV2/42P EPV4/43P EPV3/44P
I PM-CR/9P DCV/8P ACV/7P TE/5P TA/6P TD/4P
LED/30P
SO/32P VA-AC/27P VA-DC/29P
PR/31P
ACFAN/28P
POW_GND
POW_GND
TEST
POW_GND
I PM-G
I PM-CR/9P
I PM-TRIP/33P
Z/55P
Y/53P
X/51P
W/54P
V/52P
U/50P
POW_GND
PFCSW/35P PFCEN/14P PFC-TRIP/46P
5V-2
15V-2
DCV
DCV-F
POW_GND
DCV
5V-2
PFCEN/14P
S I/48P
ZXL/37P
SO/I C80-2
PFC/58P
PR/I C80-5
U
V W
W7 W8
W9
U V W
5V-2
5V-2
ZXH/36P
I PM-G
ACV/7P
C572
1.0k
POWER SOURCE AC208 - 230V 60Hz
L1
RCH4716-070PF07
C4
0.01
<KH>
C5
0.01
<KH>
C6
3.3
<LE>
REACTOR
FC51FL x 2
CN30
B2P3-VH-B-C
BLACK
4-WAY VALVE
DCV-F POW_GND
CN800
B5 ( 7-2.3 ) B-XASK-1-A
WHITE
FAN MOTOR
CN40
B05B-PL I SK-1
WHITE
ELECTRIC EXPANSION VALVE
CN70
B03B-PASK-1
CN71
B04B-PASK-1
THERMISTOR ( OUTDOOR TEMP. )
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( DISCHARGE TEMP. )
R585
1.0k
OUTDOOR UNIT CONTROLLER PCB ASSEMBLY AOU9RLS2 : K10CT-1107HUE-C1 AOU12RLS2 : K10CT-1108HUE-C1
2011.11.21 10
Page 12
If you use a wireless remote control, the lamp on the photo detector unit will output error codes by way of blinking patterns. If you use a wired remote control, error codes will appear on the remote control display. See the lamp blinking patterns and error codes in the table. An error display is displayed only during operation.
Indoor unit
Wired remote control
Description
OPERATION
lamp
(green)
TIMER
lamp
(orange)
ECONOMY
lamp
(green)
Indoor unit
Wired remote control
Description
OPERATION
lamp
(green)
TIMER
lamp
(orange)
ECONOMY
lamp
(green)
(1)
(1)
Serial communication error
(1)
(2)
Wired remote control communication error
(1)
(5)
Check run unfinished
(2)
(2)
Indoor unit capacity error
(2)
(3)
Combination error
(3)
(2)
Indoor unit PCB model information error
(3)
(5)
Manual auto switch error
(4)
(1)
Room temp. sensor error
(4)
(2)
Indoor unit Heat Ex. Middle temp. sensor error
(5)
(1)
Indoor unit fan motor error
(5)
(15)
Indoor unit error
(6)
(2)
Outdoor unit main PCB model information error or communication error
(6)
(3)
Inverter error
(6)
(4)
Active filter error, PFC circuit error
(6)
(5)
Trip terminal L error
(6)
(10)
Display PCB microcomputers communication error
(7)
(1)
Discharge temp. sensor error
(7)
(2)
Compressor temp. sensor error
(7)
(3)
Outdoor unit Heat Ex. liquid temp. sensor error
(7)
(4)
Outdoor temp. sensor error
(7)
(5)
Suction Gas temp. sensor error
(7)
(6)
2-way valve temp. sensor error• 3-way valve temp. sensor error
(7)
(7)
Heat sink temp. sensor error
(8)
(2)
Sub-cool Heat Ex. gas inlet
temp. sensor error
Sub-cool Heat Ex. gas outlet
temp. sensor error
(8)
(3)
Liquid pipe temp. sensor error
(8)
(4)
Current sensor error
(8)
(6)
Discharge pressure sensor error
Suction pressure sensor error• High pressure switch error
(9)
(4)
Trip detection
(9)
(5)
Compressor rotor position detection error (permanent stop)
(9)
(7)
Outdoor unit fan motor error
(9)
(9)
4-way valve error
(10)
(1)
Discharge temp. error
(10)
(3)
Compressor temp. error
(10)
(4)
High pressure error
(10)
(5)
Low pressure error
Indoor unit display
Wired remote control display (Option) If an error occurs, the following display will be shown.
(“Er” will appear in the set room temperature display.)
Error code
ERROR DETECTION
2011.12.27 11
: 0.5s ON / 0.5s OFF
: 0.1s ON / 0.1s OFF
( ) : Number of flashing
INDOOR UNIT REMOTE CONTROL
OPERATION indicator lamp (green)
TIMER indicator lamp (orange)
ECONOMY indicator lamp (green)
Page 13
LED
OUTDOOR UNIT
0.5 second on / 0.5 second off
on
0.1 second on / 0.1 second off
2.0 second on / 2.0 second off
IPM overcurrent protection
Discharge temperature abnormal
Thermistor abnormal
CT abnormal
0.1 second on / 2.0 second off
5.0 second on / 5.0 second off
ERROR
Compressor location abnormal
Fan abnormal
2011.12.27 12
Page 14
PARTS
2
1
3
6
8
9
7
4
5
INDOOR UNIT
2011.12.28 13
5
2
6
43Under Cover 9318879001
1 Bracket Panel 9318913002
8
Wire Cover 9318911008
9
Wire Shield 9318919004
7 Air Clean Filter Assy 9317250009
Remote Control 9319634005
Remote Control Holder
9318912005
Ref. Description Part number
Louver (Upper) 9318880007
Louver (Lower) 9318881004
Page 15
17
18
16
12
15
19
20
11
21
14
13
INDOOR UNIT Front panel
2011.12.28 14
15
Air Filter
9318909005
12
Front Panel 9318876000
16 Display Plate Holder L 9318894004
14
Front Panel Cover T
17 9318895001
18 Display Plate R 9318893007
Display Plate Holder R
19 9318900002
22
Pyroelectric Sensor Assy
9319346007
20 Grille Stay 9318899009
21 Grille Clamper B 9316951006
Arm Cover
9318883008
13 Intake Grille Assy 9319351186
11 Front Panel Total Assy 9319348209
Ref. Description Part number
22
Page 16
35
34
36
37
32
33
15
31 Evaporator Total Assy 9319327006
32 Joint Pipe Assy 9319322001
33 Joint Pipe Holder 9318901009
3534Filter Guide 9318887006
36 Evaporator Holder L 9318875003
Base 9318874006
37 Air Seal 9319295008
Ref. Description Part number
INDOOR UNIT Evaporator
2011.03.08
31
Page 17
43
49
48
44
42
41
46
47
45
INDOOR UNIT Control box
16
46
Terminal 9900638016
Controller PCB Assy (9) 9708713205
45
Earth Terminal 9318918007
41
Control Box
9318916003
42
Cover Shield A
9318882018
43 Box Shield Assy 9319344003
44
Controller PCB Assy (12)
970871321244
49 Step Motor 9900384166
47
Room Thermistor Holder
9319068008
48 Gear Cover 9318902006
Ref. Description Part number
56
Display PCB Assy 970882401757
-- Thermistor Assy 9900627003
Display Assy 9708823010
54 Grille Key Top 9319334004
55 Micro Switch 9900625009
51 Panel Gear 9319293004
Switch Case 9319332000
5253Gear Case 9318903003
50 Gear B 9319294001
Ref. Description Part number
2011.12.27
52
53
50
51
54
55
56
57
Page 18
80
68
66
67
71
62
69
64
73
70
61
72
78
63
74
79
77
65
76
75
INDOOR UNIT Casing assy
17
76
Fan Guard 9318924008
77
Fan Motor 9602947010
78
Crossflow Fan Assy 9319361000
79
Bearing C Assy 9306628017
80
71
Gear A
9318904000
9309994003
72
Motor Step 9900384128
73
74
Drain Hose Assy 9316904002
75
Drain Cap 9316177017
Ref. Description Part number
64
65
Casing Cover B 9318920000
66
Casing Cover F 9318923001
67
R and L Louver 9318885002
61
Casing Assy 9319342009
62
Casing 9318873009
63
Motor Cover 9316601000
Motor Cover 9318888003
68
Pipe Bracket 9318889000
69
70
Panel Cover 9319296005
Louver Holder 9318886009
Louver Gear Holder
Louver Gear
9318905007
Ref. Description Part number
2011.12.27
Page 19
PARTS
OUTDOOR UNIT
2011.12.28 18
2 Top Panel Assy 9318464023
3 Front Panel Assy 9318463026
1 Protective Net 9331640008
56Cabinet Left Assy 9318461015
4 Emblem 9317903011
Switch Cover 9317692021
8 Valve Bracket 9331649001
7 Cabinet Right Assy 9316044050
10 Motor Bracket Assy 9316041011
12 Propeller Fan 9313808013
9 Reactor Assy 9900611019
-- Drain Assy 9303029022
11 Fan Motor 9602724017
Ref. Description Part number
1
3
4
5
9
12
11
10
1
6
7
8
2
Page 20
OUTDOOR UNIT
2011.12.28 19
23 Compressor Assy 9317117005
25 3-way Valve Sub Assy 9317109000
28 Pulse Motor Valve Assy 9332368000
4-way Valve Assy 9317110020
27 Solenoid 9970110047
22 Condenser Total Assy 9317089135
29 Expansion Valve Coil 9970095030
26
24 2-way Valve Assy 9332371000
21 Base Assy 9316885066
Ref. Description Part number
21
23
22
24
28
25
29
26
27
Page 21
31
32
33
34
OUTDOOR UNIT
2011.12.28 20
-- Outdoor Thermistor 9900544010
32 Terminal 9900016081
Controller PCB Assy (9)
-- Thermistor Assy 9900614027
31 9709221013
Controller PCB Assy (12)
31 9709221020
34 Heatsink B 9314090011
Heatsink A33 9314410017
Ref. Description Part number
Page 22
9318912005
Remote control holder
Name and Shape Part number
9318913002
9319634005
0600185046
0700076046
9308117007
Remote control
Battery (penlight)
Cloth tape
Tapping screw (big)
Bracket panel
ACCESSORIES
Tapping screw (small)
( 3 x 12)
( 4 x 25)
0700019036
2011.12.28 21
9311925088
9312153077
INDOOR UNIT
Air cleaning filter (Electric)
Air cleaning filter (Ion deodrant)
Page 23
1112G4001
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