Fuji Electric TP-G1 Operating Manual
Instruction Manual
Multi-function Keypad "TP-G1"
Thank you for purchasing our Multi-function Keypad TP-G1.
• This product is designed to remotely control the FRENIC-Eco series of inverters. Read through this
instruction manual and be familiar with the handling procedure for correct use.
• Improper handling blocks correct operation or causes a short life or failure.
• Deliver this manual to the end user of the product. Keep this manual in a safe place until the Multi-function
Keypad is discarded.
• For the usage of inverters and optional equipment, refer to the instruction manuals prepared for the
FRENIC-Eco series of inverters and its optional equipment.
Fuji Electric FA Components & Systems Co., Ltd. INR-SI47-0890-E
Copyright © 2004 Fuji Electric FA Components & Systems Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA
Components & Systems Co., Ltd.
All products and company names mentioned in this manual are trademarks or registered trademarks of their
respective holders.
The information contained herein is subject to change without prior notice for improvement.
Preface
Thank you for purchasing our Multi-function Keypad "TP-G1."
By installing a TP-G1 Multi-function Keypad directly on a FRENIC-Eco series inverter as an attached keypad or
connecting them together using an optional Remote Operation Extension Cable (CB-5S, CB-3S, or CB-1S,
depending on the distance), you can operate the inverter locally or remotely. In either mode, you can, in the sam e
way as with a standard built-in keypad, run and stop the motor, monitor the running status, and set the function
codes. In addition, you can perform "data copying": You can read function code data from an inverter, copy (write)
it into another inverter, or verify it.
Before installing and using the Multi-function Keypad, read through this manual in conjunction with the
FRENIC-Eco Instruction Manual and familiarize yourself with its proper use. Improper use may prevent normal
operation or cause a failure or reduced life of the inverter.
Related Publications
Listed below are other publications on the FRENIC-Eco to be consulted in conjunction with this manual as
necessary.
• FRENIC-Eco User's Manual (MEH456)
• RS485 Communication User's Manual (MEH448a)
• Catalog (MEH442)
• FRENIC-Eco Instruction Manual (INR-SI47-0882-E)
• RS485 Communications Card "OPC-F1-RS" Installation Manual (INR-SI47-0872)
• Relay Output Card "OPC-F1-RY" Instruction Manual (INR-SI47-0873)
• Mounting Adapter for External Cooling "PB-F1" Installation Manual (INR-SI47-0880)
• Panel-mount Adapter "MA-F1" Installation Manual (INR-SI47-0881)
• FRENIC Loader Instruction Manual (INR-SI47-0903-E)
The materials are subject to change without notice. Be sure to obtain the latest editions for use.
Safety precautions
Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance
and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all safety
information and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information indicated by this symbol ma y lead to
dangerous conditions, possibly resulting in death or serious bodily injuries.
Failure to heed the information indicated by this symbol ma y lead to
dangerous conditions, possibly resulting in minor or light bodily injuries
and/or substantial property damage.
Failure to heed the information contained under the CAUTION title can also result in serious consequences.
These safety precautions are of utmost importance and must be observed at all times.
i
Operation
• Be sure to install the terminal block cover and the front cover before turning the power on. Do not
remove the covers while power is applied.
Otherwise electric shock could occur.
• Do not operate switches/buttons with wet hands.
Doing so could cause electric shock.
• If the retry function has been selected, the inverter may automatically restart and drive the motor
depending on the cause of tripping.
(Design the machinery or equipment so that human safety is ensured after restarting.)
• If the stall prevention function has been selected, the inverter may operate at an
acceleration/deceleration time or frequency different from the set ones. Design the machine so that
safety is ensured even in such cases.
Otherwise an accident could occur.
• The STOP key is effective only when function setting (Function code F02) has been established to
enable the STOP key. Prepare an emergency stop switch separately. If you disable the STOP key
priority function and enable operation by external commands, you cannot emergency-stop the inverter
using the STOP key on the keypad.
• If an alarm reset is made with the operation signal turned on, a sudden start will occur. Ensure that the
operation signal is turned off in advance.
Otherwise an accident could occur.
• If you enable the "restart mode after instantaneous power failure" (Function code F14 = 3, 4, or 5), then
the inverter automatically restarts running the motor when the power is recovered.
(Design the machinery or equipment so that human safety is ensured after restarting.)
• If you set the function codes wrongly or without completely understanding this instruction manual and
the FRENIC-Eco User's Manual (MEH456), the motor may rotate with a torque or at a speed not
permitted for the machine.
An accident or injuries could occur.
• Do not touch the inverter terminals while the power is applied to the inverter even if the inverter stops.
Doing so could cause electric shock.
Wiring
• Do not operate the switch with wet hands.
Doing so could cause electric shock.
• Before opening the cover of the inverter to install the multi-functional keypad, turn off the inverter and
wait for at least five minutes for models of 30 kW or below, or ten minutes for models of 37 kW or above.
Further, make sure that the LED monitor is turned off, the charger indicator is off, and the DC link circuit
voltage between the terminals P (+) and N (-) has dropped below the safe voltage level (+25 VDC),
using a circuit tester or another appropriate instrument.
Otherwise electric shock could occur.
• In general, the insulation property of the sleeve of the signal wire and that of the sheath of the signal
cable are not sufficient for high voltages. Therefore, if a signal wire or cable comes into direct contact
with a live part of the main circuit, the insulation may be broken, causing the signal wire to be exposed to
the high voltage of the main circuit. Be sure to keep all signal wires and cables away from live parts of
the main circuit.
Otherwise, an accident or electric shock could occur.
ii
Disposal
• For disposal, treat the Multi-functional Keypad as industrial waste.
Otherwise injuries could occur.
Others
• Never attempt to modify the Multi-functi on Keypad or inverter.
Doing so could cause electric shock or injuries.
GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts.
Restore the covers and shields in the original state and observe the description in the manual before
starting operation.
How this manual is organized
This manual is made up of chapters 1 through 4
Chapter 1 BEFORE USING THE MULTI-FUNCTION KEYPAD "TP-G1"
This chapter describes the points to check upon delivery and lists the inverters the Multi-function Keypad is
designed to interface with.
Chapter 2 INSTALLATION AND INTERCONNECTION
This chapter describes how to install the Multi-function Keypad and how to interconnect it with an inverter.
Chapter 3 OPERATION USING THE MULTI-FUNCTION KEYPAD "TP-G1"
This chapter describes the operation of the inverter using the Multi-function Keypad. More specifically, this
chapter gives an overview of the inverter’s three operation modes (Running, Programming, and Alarm modes)
and describes how to run and stop the inverter/motor, set function code data, monitor running status, view
maintenance information and alarm data, and perform data copying.
Chapter 4 SPECIFICATIONS
This chapter lists the general specifications such as operating environments, communication specifications and
transmission specifications.
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the product not operating to full
efficiency, as well as information concerning incorrect operations and settings which can result in
accidents.
This icon indicates a reference to more detailed information.
iii
Table of Contents
Preface ........................................................................i
Safety precautions..............................................................i
How this manual is organized.............................................. iii
Chapter 1 BEFORE USING THE MULTI-FUNCTION
Chapter 2 INSTALLATION AND INTERCONNECTION ..2-1
Chapter 3 OPERATION USING THE
KEYPAD "TP-G1"........................................... 1-1
1.1 Acceptance Inspection........................................... 1-1
1.2 Inverters with which t he Multi-function Keypad
Interfaces............................................................... 1-1
2.1 Accessories and Parts Required for
Interconnection ...................................................... 2-1
2.2 Installing the TP-G1 Multi-function Keypad............ 2-2
2.2.1 Three ways of installation/use....................... 2-2
2.2.2 Installing the TP-G1 multi-function keypad.... 2-3
MULTI-FUNCTION KEYPAD ..........................3-1
3.1 Keys, LED, and LCD Monitors on the Keypad....... 3-1
3.2 Overview of Operation Modes ............................... 3-4
3.3 Running Mode .......................................................3-5
3.3.1 Running/stopping the motor.......................... 3-5
3.3.2 Setting up the frequency and PID process
commands .................................................... 3-8
3.3.3 LED monitor
(Monitoring the running status)....................3-12
3.4 Programming Mode ............................................. 3-13
3.4.1 Setting function codes
– "1. Data Setting"....................................... 3-14
3.4.2 Setting up function codes quickly
using Quick setup
– "0. QUICK SET" ....................................... 3-17
3.4.3 Checking changed function codes
– "2. DATA CHECK" .................................... 3-17
3.4.4 Monitoring the running status
– "3. OPR MNTR" .......................................3-18
3.4.5 Checking I/O signal status
– "4. I/O CHECK" ........................................ 3-20
3.4.6 Reading maintenance information
– "5. MAINTENANC"................................... 3-23
3.4.7 Reading alarm information
– "6. ALM INF".............................................3-26
3.4.8 Viewing cause of alarm
– "7. ALM CAUSE"...................................... 3-29
3.4.9 Data copying
– "8. DATA COPY"....................................... 3-31
3.4.10 Measuring load factor
– "9. LOAD FCTR" ...................................... 3-38
3.4.11 Changing function codes covered
by Quick setup
– "10. USER SET"....................................... 3-41
3.4.12 Performing communication debugging
– "11. COMM DEBUG" ................................ 3-42
3.5 Alarm Mode .........................................................3-43
3.6 Other Precautions................................................ 3-45
3.6.1 Function code setting for F02
(Run and operation).................................... 3-45
3.6.2 Remote/local operation ............................... 3-45
3.6.3 Tuning motor parameters ............................ 3-46
Chapter 4 SPECIFICATIONS.......................................... 4-1
4.1 General Specifications ...........................................4-1
4.2 Communication Specifications ............................... 4-2
4.3 Transmission Specifications................................... 4-2
iv
Chapter 1 BEFORE USING THE MULTI-FUNCTION KEYPAD "TP-G1"
1.1 Acceptance Inspection
Unpack the package and check the following:
(1) The package contains a Multi-function Keypad and its
instruction manual (this book).
(2) There have been no problems during transportation. In
particular, no parts are damaged or have fallen out of place
nor are there any dents on the body.
(3) The model name "TP-G1" is inscribed on the back of the
Multi-function Keypad as shown in Figure 1.1.
If you suspect the product is not working properly or if you have
any questions about your product, contact your Fuji Electric
representative.
Figure 1.1 Back of Multi-function Keypad
TP-G1
1.2 Inverters with which the Multi-function Keypad Interfaces
The Multi-function Keypad "TP-G1" interfaces with the following Fuji inverters:
Series Type of inverter* Remarks
FRENIC-Eco FRN
FRN
FRN
(Each
as shown below,
represented by an
alphanumeric character.)
F1S-
F1E-
F1H-
has its meaning
* Type of inverter
For the details of the Inverter type identification, refer to the FRENIC-Eco Instruction Manual
(INR-SI47-0882-E), Chapter 1, Section 1.1 "Acceptance Inspection."
The Multi-function Keypad is fully supported by inverters with a ROM
version of F1S10300 or later. (You can check the inverter’s ROM
version by entering menu #5, "
Programming Mode.)
There are restrictions on the support for the Multi-function Keypad by
inverters with a ROM version of F1S10300 or earlier. For details,
consult your Fuji Electric representative.
5_1
4
" in "Maintenance Information" in
1-1
Chapter 2 INSTALLATION AND INTERCONNECTION
2.1 Accessories and Parts Required for Interconnection
To install your TP-G1 Multi-function Keypad on the enclosure’s panel instead of the inverter, you need the
following accessories and parts:
Accessories/Parts Type or Specifications Remarks
Remote Operation Extension Cable
(Note 1)
Screws
(for mounting the Multi-function Keypad)
Note 1: Alternatively, you can use an off-the-shelf 10BASE-T/100BASE-TX LAN cable (straight type) that meets the
ANSI/TIA/EIA-568A Category 5 standard (maximum length: 20 m).
Recommended LAN Cable:
Manufacturer: Sanwa Supply, Co. Ltd.
Model: KB-10T5-01K (for 1 m)
KB-STP-01K (for 1 m) (shielded cable, EMC-compliant)
Note 2: Use the screws of the length just right for the panel. (See Figure 2.7.)
CB-5S, CB-3S, or CB-1S You have a choice of three lengths: 5 m, 3
m, and 1 m.
M3 x (Note 2) Provide 2 screws (to be provided by the
customer) beforehand.
2-1
2.2 Installing the TP-G1 Multi-function Keypad
2.2.1 Three ways of installation/use
You can install and/or use your TP-G1 in one of the following three ways:
Install it directly on the inverter (see Figure 2.1).
Install it on the front panel of enclosure (see Figure 2.2).
Use it remotely in your hand (see Figure 2.3).
(a) FRN15F1S-2J (b) FRN37F1S-2J
Figure 2.1 Installing Multi-function Keypad Directly on Inverter
Figure 2.2 Installing Multi-function Keypad on Enclosure
Figure 2.3 Using Multi-function Keypad
remotely in Your Hand
2-2
2.2.2 Installing the TP-G1 multi-function keypad
After completion of interconnection, follow the next steps to install the multi-function keypad in place. Be sure to
turn off the power of the inverter beforehand.
Installing the TP-G1 directl y on the inverter
Remove the standard keypad mounted on the inverter.
Pull the standard keypad toward you while holding down the hook (as directed by the arrows in Figure 2.4
below).
Figure 2.4 Removing the Standard Keypad
Mount the TP-G1 Multi-function Keypad onto the inverter.
Put your TP-G1 Multi-function Keypad in the original slot while engaging its bottom latches with the holes
(as shown below), and push it onto the case of the inverter (arrow
the terminal block cover) (arrow
).
) while holding it downward (against
Figure 2.5 Mounting the Multi-function Keypad
2-3
<Protection from abnormal vibration: for inverters with capacity of 30 kW or less>
In an environment with large ambient vibrations, the inverter ma y be exposed to them, causing abnormal
vibrations on the Multi-function Keypad. If this happens, remove the terminal block cover and the front cover and
fix, using the keypad fixing screws attached to the inverter, the Multi-function Keypad.
For the procedures for removing the covers, refer to the FRENIC-Eco Instruction Manual
(INR-SI47-0882-E), Chapter 2, Section 2.3.1 " Removing and mounting the terminal block (TB) cover and
the front cover."
Figure 2.6 Fixing the Multi -function Keypad
2-4
Installing the multi-function keypad on the enclosure panel
Cut the panel out for a single square area and perforate two screw holes on the panel of the enclosure as
shown in Figure 2.7.
Figure 2.7 Dimensions of Square Cut-out and Screw Holes
2-5
Mount the Multi-function Keypad onto the enclosure with 2 screws as shown in Figure 2.8. (Recommended
tightening torque: 0.7 N•m)
Figure 2.8 Mounting Multi-function Keypad
Remove the standard keypad mounted on the inverter (see Figure 2.4) and, using a Remote Operation
Extension Cable or a LAN cable, interconnect the Multi-function Keypad and the Inverter (insert one end of
the cable into the RS485 port with RJ-45 connector on the Multi-function Keypad and the other end into that
on the inverter) (See Figure 2.9.).
Figure 2.9 Connecting Multi-function Keypad to the Inverter with Remote
Operation Extension Cable or an off-the-shelf LAN Cable
Using the multi-function keypad in hand
Follow step
of "Installing the multi-function keypad on the enclosure panel" above.
2-6
Chapter 3 OPERATION USING THE MULTI-FUNCTION KEYPAD
3.1 Key, LED, and LCD Monitors on the Keypad
The keypad allows you to start and stop the motor, view various data including maintenance information and
alarm information, set function codes, monitor I/O signal status, copy data, and calculate the load factor.
7-segment
LED monitor
LCD Monitor
Program key
Shift key
Reset key
UP key
DOWN key
Remote/Local
key
Function/Data key
LED indicator
indexes
RUN key
(forward)
LED indicator
RUN key
(reverse)
STOP key
3-1
Item
LED/LCD
Monitor
Keypad
Operation
Key
Run
Operation
Key
Monitor, LED
indicator or Key
LED indicator
indexes
and
Table 3.1 Overview of Keypad Functions
Functions
Five-digit, 7-segment LED monitor which displays the following according to the
operation modes:
In Running Mode: Running status information (e.g., output frequency,
In Programming Mode: same as above
In Alarm Mode: Alarm code, which identifies the cause of alarm if the
LCD monitor which displays the following according to the operation modes:
In Running Mode: Running status information
In Programming Mode: Menus, function codes and their data
In Alarm Mode: Alarm code, which identifies the cause of alarm if the
In running mode, display the unit of the number displayed on the LED monitor and
the running status information shown on the LCD monitor. For details, see next
page.
Switches the operation modes of the inverter.
Shifts the cursor to the right when entering a number.
Pressing this key after removing the cause of an alarm will switch the inverter to
Running Mode.
Used to reset a setting or screen transition.
UP and DOWN keys. Used to select the setting items or change the function code
data displayed on the LED monitor.
Function/Data key. Switches the operation as follows:
In Running Mode: Pressing this key switches the information to be
In Programming Mode: Pressing this key displays the function code and
In Alarm Mode: Pressing this key displays the details of the problem
Starts running the motor (forward rotation).
Starts running the motor (reverse rotation).
Stops the motor.
current, and voltage)
protective function is activated.
protective function is activated.
displayed concerning the status of the inverter
(output frequency (Hz), output current (A), output
voltage (V), etc.).
confirms the data you have entered.
indicated by the alarm code that has come up on the
LED monitor.
LED
Indicator
Pressing this toggle key for more than 1 second switches between Local and
Remote modes.
Lights while a run command is supplied to the inverter.
3-2
Items Displayed on LED Indicators
Type Item Description (information, condition, status)
Hz Output freque ncy, freq uency comma nd
A Output current
V Output voltage
% Calculated torque, load factor, speed
r/min Motor speed, set motor speed, load shaft speed, set load shaft speed
Unit of Number
Displayed on
LED Monitor
Operating
Stat us
Source of
Operation
m/min Line speed, set line speed (Not applicable to FRENIC-Eco)
kW Input power, motor output
X10 Data greater than 99,999
min Constant feeding rate time, constant feeding rate time setting (Not applicable
to FRENIC-Eco)
sec Timer
PID PID process value
FWD Running (forward rotation)
REV Running (reverse rotation)
STOP No output frequency
REM Remote mode
LOC Local mode
COMM Communication enabled (RS485 (standard, optional), field bus option)
JOG Jogging mode (Not applicable to FRENIC-Eco)
HAND Keypad effective (lights also in local mode)
3-3
3.2 Overview of Operation Modes
FRENIC-Eco features the following three operation modes:
■ Running Mode: This mode allows you to enter run/stop commands in regular operation. You can also
monitor the running status in real time.
■ Programming Mode: This mode allows you to set function code data and check a variety of information
relating to the inverter status and maintenance.
■ Alarm Mode: If an alarm condition occurs, the inverter automatically enters the Alarm Mode. In this
mode, you can view the corresponding alarm code* and its related information on the
LED and LCD Monitors.
* Alarm code: Indicates the cause of the alarm condition that has triggered a protective function. For details,
refer to the FRENIC-Eco Instruction Manual (INR-SI47-0882-E), Chapter 8, Section 8.5 "Protection Features."
Figure 3.1 shows the status transition of the inverter between these three operation modes.
Figure 3.1 Status Transition between Operation Modes
3-4
3.3 Running Mode
When the inverter is turned on, it automatically enters Running Mode. In Running Mode, you can:
[ 1 ] Run or stop the motor;
[ 2 ] Set the frequency command and others;
[ 3 ] Monitor the running status (e.g., output frequency, output current)
3.3.1 Running/stopping the motor
By factory default, pressing the
key decelerates the motor to stop. The
in Running mode and Programming mode.
key starts running the motor in the forward direction and pressing the
key is disabled. You can run or stop the motor using the keypad only
To run the motor in reverse direction, or to run the motor in reversible mode, change the setting of function code
F02.
For details of function code F02, refer to the FRENIC-Eco Instruction Manual (INR-SI47-0882-E), Chapter
5.
Figure 3.2 Rotational Direction of Motor
Note) The rotational direction of IEC-compliant motor is opposite to the one shown here.
■ Display of running status (on LCD monitor)
(1) When function code E45 (LCD Monitor (optional)) is set to "0," the LCD Monitor displays the running status,
the rotational direction, and the operation guide.
(The indicators above the LCD Monitor indicate the unit of the number displayed on the LED Monitor; the
indicators underneath the LCD Monitor indicate the running status and the source of Run command.)
Figure 3.3 Display of Running Status
The running status and the rotational di rection are displayed as shown in Table 3.2.
Table 3.2 Running Status and Rotational Direction
Status/Direction Description
Running status
Rotational direction
RUN: The Run command is present, or the inverter is driving the motor.
STOP: The Run command is not present, or the inverter is in stopped state.
FWD: Forward
REV: Reverse
Blank: Stopped
3-5
(2) When function code E45 (LCD Monitor (optional)) is set to "1," the LCD Monitor displays the output
frequency, output current, and calculated torque in a bar chart.
(The indicators above the LCD Monitor indicate the unit of the number displayed on the LED Monitor; the
indicators underneath the LCD Monitor indicate the running status and the source of Run command.)
The full scale (maximum value) for each parameter is as follows:
Output frequency: Maximum frequency
Output current: 200% of inverter’s rated current
Calculated torque: 200% of rated torque generated by motor
Figure 3.4 Bar Chart
■ Switching the operation m ode between remote and local
The inverter can be operated either in remote mode or in local mode. In remote mode, which applies to normal
operation, the inverter is driven under the control of the data settings held in it, whereas in local mode, which
applies to maintenance operation, it is separated from the s ystem and is driven manually under the control of
the keypad.
Remote mode: The sources for setting run and frequenc y commands is determined by various
setting means switching signals such as function codes, switching of run command
1/2, and link priority function.
Local mode: The sources for setting run and frequency commands is the keypad, regardless of the
settings specified by function codes. The keypad takes precedence over the setting
means specified by the run command 1/2 or the link priority function.
What follows shows the setting means of run command using the keypad in the local operation mode.
3-6
Table 3.3 Run Commands from the Keypad in the Local Operation Mode
If function code F02 is set
to:
0: Keypad
You can run/stop the motor using the
Setting means of the run command
key on the keypad.
/
/
1: External signal
2: Keypad (forward)
3: Keypad (reverse)
You can run/stop the motor using the
You can run the moto r in forward direc tion only. (The key has been disabled.)
You can run/stop the motor using the
You can run the motor in reverse direction only. (The key has been disabled.)
key on the keypad.
/
key on the keypad.
/
The source for setting run and frequency commands can be switched between Remote and Local modes by the
key on the keypad. (This key is a toggle switch: Each time you press it for more than 1 second, the mode
switches from Romote to Local or vice versa.)
The mode can be switched also by an external digital input signal. To enable the switching you need to assign
(LOC) to one of the digital input terminals, which means that the commands from the keypad are given
precedence (one of function codes E01 to E05, E98, or E99 must be set to "35"). By factory default, (LOC) is
assigned to [X5].
You can confirm the current mode on the indicators (REM: Remote mode; LOC: Local mode).
When the mode is switched from Remote to Local, the frequency settings in the Remote mode are automatically
inherited. Further, if the inverter is in Running mode at the time of the switching from Remote to Local, the Run
command is automatically turned ON so that all the necessary data settings will be carried over. If, however,
there is a discrepancy between the settings on the keypad and those on the inverter itself (e.g., switching from
reverse rotation in the Remote mode to forward rotation in the Local mode using the keypad that is for forward
rotation only), the inverter automatically stops.
The paths of transition between Remote and Local modes depend on the current mode and the value (ON/OFF)
of (LOC), the signal giving precedence to the commands from the keypad, as shown in the state transition
diagram (Figure 3.5) given below.
For further details on how to set operation commands and frequencies in Remote and Local modes, refer
to the FRENIC-Eco User’s Manual (MEH456), Chapter 4 "BLOCK DIAGRAMS FOR CONTROL LOGIC"
(especially Section 4.3 “Drive Command Generator” block diagram).
Figure 3.5 Transition between Remote and Local Modes
3-7
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