We are grateful for your purchase of Fuji Electric’s Ultrasonic flowmeter.
• First read this instruction manual carefully until an adequate understanding is acquired,
and then proceed to installation, operation and maintenance of the converter (sensor) of
the ultrasonic flowmeter. Wrong handling may cause an accident or injury.
• The specifications of this flowmeter will be changed without prior notice for further
product improvement.
• Modification of this flowmeter is strictly prohibited unless a written approval is obtained
from the manufacturer. Fuji Electric will not bear any responsibility for a trouble caused
by such a modification.
• This instruction manual shall be stored by the person who actually uses the flowmeter.
• After reading the manual, be sure to store it at a place easier to access.
• This instruction manual should be delivered to the end user without fail.
Manufacturer:
Type:Described in Fuji Electric’s company nameplate on main frame
Date of manufacture: Described in Fuji Electric’s company nameplate on main frame
Product nationality:Japan
Fuji Electric Co.,Ltd.
Request
• It is prohibited to transfer part or all of this manual without
Fuji Electric’s permission in written format.
• Description in this manual will be changed without prior notice
for further improvement.
The ultrasonic flowmeter in combination with the ultrasonic sensor mounted on the external wall of
existing piping, is used to convert the amount of flow of a fluid flowing in the piping into a unified
current signal and integrated pulse signal.
Check on type and specifications
The name of type is inscribed on the specification nameplate. Check the specification nameplate to
make sure that type and specifications are correct as ordered (the nameplate is attached to the side
of the converter, the upper side of the sensor cover (small type, large type) and the side of the frame
(for high temperature).
(1) Specification nameplate
Ultrasonic Flow Meter
Type
Output DC4–20mA
Power Supply
AC100–240V 50/60Hz
DC20–30V
Ser. No.
Fuji Electric Co.,Ltd.
Mfd.
Made in Japan
Ultrasonic
Flow Meter
Type
No.
FL
Fuji Electric Co., Ltd.
T19
Converter
Ultrasonic Flow Meter
Type.
Ser. No.
Mfd.
Fuji Electric Co.,Ltd.
Small type sensor
T
TK773792
Type FLW
M f d. 199Fujielectric Co., Ltd
Large type sensor
Ser. No. T
High temperature sensor
ii
CAUTION ON SAFETY
• The cautionary descriptions listed here contain important information about safety, so they should
always be observed. Those safety precautions are ranked 2 levels; DANGER and CAUTION.
Wrong handling may cause a dangerous situation, in which
DANGER
CAUTION
DANGER
there is a risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which
there is a possibility of medium-level trouble or slight injury
or only physical damage is predictable.
Caution on installation and wiring
• This unit is not explosion-proof type. Do not use it in a place
with explosive gases to prevent explosion, fire or other serious
accidents.
• The flowmeter should be installed in a place that meets the
• Install the flowmeter according to the instruction manual.
CAUTION
• When installing, make sure that the flowmeter interior is free
• Connect a power source of correct rating to prevent fire acci-
• Before making wiring work, be sure to turn OFF the power
• Use wiring materials of correct rating to prevent fire accidents.
operating conditions shown in this instruction manual.
Installation at an unsuited place may cause electric shock, fire or
incorrect operation.
Improper installation may lead to the cause of fall, trouble or
incorrect operation.
from cable chips and other foreign objects to prevent fire,
trouble, or incorrect operation.
dents.
supply to prevent electric shocks.
iii
CONTENTS
PREFACE........................................................................................................................................ i
CAUTION ON SAFETY ...............................................................................................................v
CONTENTS ................................................................................................................................. vii
1.OPERATING PARTS AND THEIR FUNCTIONS............................................................... 1
2.MOUNTING OF CONVERTER............................................................................................ 2
2.1Selection of mounting place....................................................................................................... 2
APPENDIX 2. HOW TO MAKE GAUGE PAPER ................................................................ B-1
APPENDIX 3. COMPOSITION OF KEY OPERATION ....................................................... C-1
APPENDIX 4. PIPING DATA ................................................................................................D-1
v
1.OPERATING PARTS AND THEIR FUNCTIONS
The names and funcitons of parts of the converter are as follows.
Names of parts of converter
2
ULTRASONIC FLOW METER
PIPE
OUTPUT DAMPZERO
7890
FLOW SW
6
TR-out1
TR-out2
I-out
2345
Green
DOWN STRUP STR
6 7
10
Confirm converter power specifications
GND8HF9GND
SH SH
Green
before connecting.
HF
Black
AC100–240V
White
White
Black
To Downstream SensorTo Upstream Sensor
DC20–30V
1
1
23
23
LN
Analog Output
1
Total or Status Output
(Transister)
TOTAL CUT OFF DISP
456
STATUS
CALSYSTEM CHECK
123
FUNK
54
ESC
ENTER
3
1
ItemDescription
1
Wiring portWiring port for power cable and signal cable
2
Data indicatorLiquid crystal indicator for measurement data and set values
3
Key boardUsed for setting the conditions of adjustments and measurements.
4
Main board terminal blockUsed for connecting signal cables from sensor.
Used for connection of signal cables for analog output and status output.
5
Power terminal blockUsed for connecting power cable.
6
Parameter tableUsed for entering setting data.
1
2.MOUNTING OF CONVERTER
2.1Selection of mounting place
Install the converter at a place satisfying the following conditions.
1. Ambient temperature does not
exceed a range of +14°F to +140°F.
When installing outdoors, attach a
shade or put the converter in an
outdoor panel to protect it from
direct sunlight.
2. Not exposed to moisture.
Even an immersion-proof type is
not protected against entry of water.
Make arrangements so that water
can be drained quickly.
3. Not exposed to dust or corrosive gases.
4. Free from vibrations and shocks.
5. Space shown in Fig.2-1 is available for easy inspection and adjustment.
9.45"9.45"
Fig. 2-1 Installation space (top view)
O
23" or more
N
E
P
4"
or more
2.2Mounting method
Wall mounting or 2B bypass stand mounting is available for the converter.
For wall mounting, use 4-M8 bolts.
Be sure to mount the converter at correct position as shown in Fig. 2-2.
Make a hole in the wall or the like according to the cutout dimensions shown in the diagram below,
and mount the converter with M8 bolts.
312
12.28"
Top
Bottom
2.83"
4-M8
312
12.28"
Fig. 2-2 Mounting method
M8 bolt
In case of 2B pipe standing type, use U bolts (M8) on the market.
2
2.3Outline diagram (unit: in.)
.08-ø.35"
.79"
8.66"
12.28"
10.91"
1/8"3.75"
.55"
2.83"
9.06"
Sensor
Name plate
3.15"
2.36"
(50A to 250A)
Mounting Dimensions
(0 to 9.85)
Mounting dimensions
(0 to 250)
510
20.08"
72
2.83"
Pipe
Frame end
Ground terminal
3.66"
Sensor unit
1.54"
Converter FLV
104
4.09"
Wire rope
Mounting spring
62
2.44"
1.57" 1.57" 1.57" 1.57"
Scale (inch)
4.49"
Cursor
ø.75"
Sensor FLW1 (small type sensor)
Scale (mm)
Mounting dimensions 0 to 13.0"
Mounting dimensions 0 to 330
ø1.02"
Element holder
1.57"
Saddle
BNC connector
Locking unit
3333
1.3"
8.07"
Chain & spring
20.87"
1.3"
3.54"
530
Sensor FLW5 (large type sensor)
Sensor FLD32 (high temperature sensor)
2"
3
3.WIRING OF THE CONVERTER
3.1Before wiring
1. For signal cable between the sensor and converter, use double-shielded coaxial cables specified
by Fuji Electric. The coaxial cable should be refrained from connecting midway.
2. The signal cable between the sensor and converter should be run in metalic conduits.
To prevent the effects of induction noise, upstream and downstream signal cables should be wired as
far away from power cable as possible.
3. An output signal cable should use shielded cable as much as possible.
4. To prevent the effects of noise, do not install signal cables together with power cable in the same
duct.
5. A power cable is provided with earth wire, it should be connected to the ground.
6. As this instrument is not equipped with a power switch, be sure to mount a power switch on the
instrument.
7. Wiring ports should be closed when they are not ready to use.
3.2Wiring
Use the following cables:
• Power cable:3 or 2 core cabtyre cable,
2
Nominal sectional area : 0.30 in.
Finished outside diameter : ø.43 in.
• Output signal cable:2 core cable or multi-core cabtyre cable as needed.
Finished outside diameter : ø.43 in.
• Cable between sensor and converter:
Signal cable specified by Code Symbols
(High frequency coaxial cable with characteristic impedance of 50W)
Finished outside diameter : ø.29 in.
or more,
3.3Treatment of the wiring port
The converter is an immersion-proof type specified by JIS C0920 “Rules for water-proof tests of
electromechanical instruments and wiring materials“. However, if the converter is to be installed in
a pit, air tightness treatment should be provided for the wiring port to prevent possible entry of
moisture, dew condensation or immersion of water.
Waterproof measures should be taken by using waterproof gland or plica tube gland furnished with
this instrument. A gland, which is not ready to be used, should be sealed by supplied cover.
4
3.4Wiring to terminals
Cables should be connected as shown in the following diagrams.
ULTRASONIC FLOW METER
PIPE
OUTPUT DAMP ZERO
7890
FLOW SW
TOTAL CUT OFF DISP
456
STATUS
CAL SYSTEM CHECK
123
FUNK
ESC
ENTER
(Note 1) Case grounding terminal
I-out
TR-outTR-out2
1234567
AC power
AC power terminal
1AC23
LN
Power board terminal block
100 to 240V AC
M4 screw
DOW STRUP STR
10
GND8HF9GND
HF
SHSH
DC power
DC power terminal
1DC23
20 to 30V DC
M4 screw(Note 1)
Black
White
Green
White
Main board teminal block
Total/status output
(transister contact)
Green
Black
To sensor on
the up stream side
To sensor on the
Analog output signal
down stream side
Note 1) Power board terminal block (for power) and case grounding terminals are available for
grounding terminals.
Be sure to earth either of them. (Class D, wiring)
5
4.OPERATION AND WORKS
4.1Before operation
Check the following before starting operation.
1.Power
Power checkSee Item 4.2 (1)
2.Wiring
1) Check of main board terminal block
2) Check of power board terminal block See Item 3.4
3) Check of grounding terminal
3.Piping
1) Check that a piping is filled with fluid.
2) Check that there is no problem when water stops or flows.
}
6
4.2Power ON and status
1.Power specification
1)AC power
Use power supply of 100 to 240VAC ±10% (50/60 Hz).
2)DC power
A power of 20V to 30V DC is available.
2.Power ON
When the instrument is turned on, the following data are displayed on the LCD after making a
self-check of the devices.
The numerical values and symbols being displayed are as described below:
FLV-2SYSTEM
VerFL.V2
BACKPUMEMOYR
LO DI NGA
Stabl iityWit!a
Measuring screen
000.0m/Rs
.0000m/s3
Flow display (See Item 5.4 (7))
Flow direction
If the upstream and downstream sensors are connected reversely,
a symbol "—" appears on the LCD.
Load parameters and data from
non-volatile memory
Preparation to be taken until the measuring
conditions are met.
Display of integration, flow velocity and range %
(See Item 5.4 (7))
Status display (See Item 7.1. (1))
7
5.SETTING OF PARAMETERS
5.1Outline of operating procedures
Proceed to the following procedure before starting measurements.
Note) When adjustment is performed or setting is changed in this Chapter, be sure to enter
parameters in the list attached to the converter.
Pressing the FUNC key enables you to perform the functions shown on the upper side of the
ten-keys.
ULTRASONIC FLOW METER
PIPE
OUTPUTDAMPZERO
7890
FLOW SW
STATUS
TOTALCUT OFFDISP
456
CALSYSTEMCHECK
123
Description of key (1/2)
FUNC
ESC
ENTER
Name
Ten-keys
ENTER
,
,
ESCAPE (Stop)
Key display
0 to 9 , • , ±
ENTER
,
,
ESC
Description
To enter data and numeric values of piping specifications.
By pressing this key, numeric data and selected interactive items are set. In the interactive mode, questions are
displayed.
To move the cursor to correct numeric values.
Pressing the
key allows the cursor to be moved the
left.
Pressing the key allows the cursor to be moved the
right.
Select the menu item display in an interactive message.
Pressing the
key allows the menu page to advance.
Pressing the key allows the menu page return.
To stop interactive operation.
FUNC. (Function)
FUNC
To perform the function inscribed on each ten-key.
9
Description of key (2/2)
Name
/pi
PIPE (Pipe)
OUTPUT
(Analog output)
DAMPING
(Damping)
ZERO (Zero)
DISPLAY
(Display panel)
CUT OFF
(Low flow cut)
TOTAL
(Integration)
FLOW SW
Key display
/pi
FUNC PIPE
FUNC
OUTPUT
FUNC
DAMP
FUNC ZERO
FUNC DISP
FUNC
CUT OFF
FUNC
TOTAL
FUNC
Description
By pressing this key, the circumstance of pipe, which has
been entered, is converted into the outside diameter.
(valid only when setting the outside diameter of pipe)
To enter the size and material of the sensor piping.
To set the condition of an analog output
(units, range, limit, burn-out)
To set the damping.
To use when zero adjustment is performed.
Keys used to change items or unit system on the measurement display screen.
To set the low flow cut.
To set condition required for integration of flow rate.
(units, constant, preset value, integral switch, pulse width)
To set the measured high/low value switch
(Flow switch)
STATUS
(Status)
CAL.
(Calibration)
SYSTEM
(System)
CHECK (Check)
FLOW SW
FUNC
STATUS
FUNC CAL
FUNC
SYSTEM
FUNC CHECK
To set condition of status output (integration pulse, measuring status)
To compensate indication values of zero point and 100%
point. (Current output is effected)
To switch the measuring unit system and language, or
confirm or calibrate analog output.
To display an error message and countermeasures when
an error appears.
(An error message is displayed on the upper-right of the
LCD.)
Status output --------------------------------------------See Item 5.4 (14)
( FUNC STATUS )
Output compensation ----------------------------------See Item 5.4 (15)
( FUNC CAL )
SystemMeasuring unit ------------ See Item 5.4 (16)
( FUNC SYSTEM )Switch of language ------- See Item 5.4 (17)
Integration unit and constant -----
Integral switch -------------See Item 5.4 (11)
Integral pulse width -------See Item 5.4 (12)
Confirmation analog outpu
Analog output calibration ----Status output check ------- See Item 5.4 (20)
Test mode ------------------ See Iitem 5.4 (21)
See Item 5.4 (9)
t---
See Item 5.4 (18)
See Item 5.4 (19)
11
5.4Setting of parameters
• Units are displayed in metric system.
5.4 (1) Setting of piping specifications
Description
Set the data of pipe required for measurement. The mounting dimension of the sensor is
automatically calculated. Data of each item should be entered according to the display.
Item
Outside diameter of pipe
Material of pipe
Pipe wall thickness
Lining (with/without)
and material
Type of fluid
Dynamic viscosity
coefficient of fluid
Mounting method of
sensor
Type of sensor
Transmission voltage of
sensor
*1) Selection of “OTHERS”
Materials of piping and lining should be selected within the range of 3281 to 12,139 ft./sec.
of sound velocity and 1640 to 8202 ft./sec. of flow velocity (see Appendix).
*2) Dynamic viscosity coefficient is expressed in water (68°F: 1.004E
When more accurate data need be obtained or fluid other than water is selected, enter an
appropriate data as needed from Appendix.
Numeric value
Selectable
Numeric value
Selectable
Selectable
Numeric value
Selectable
Selectable
Selectable
Entry
Range or menu
2 in. to 236 in.
CARBON STEEL, STAINLESS STEEL, PVC,
COPPER, CAST IRON, ALUMINUM, FRP, ASBESTOS, DUCTILE IRON, PEEK, PVDF, ACRYLIC,
OTHERS*1
0.0039 in. to 3.937 in.
NO LINING, TAR EPOXY, MORTAR, RUBBER,
TEFLON, PYREX GLASS, OTHERS *1
WATER, SEAWATER, OTHERS *1
-
0.001E
V METHOD, Z METHOD
FLW12, FLW41, FLW50
1 TIME, 2 TIME, 4 TIME, 8 TIME
Low limit is limited to the small range, and High limit is limited to the large range.
The low/high limits are limited to the range of action.
(100%)20mA
(0%) 4mA
Base
scale
Auto 2 range
Full
scale 1
High limit
Full
scale 2
16
5.4 (4) Setting of burn-out
Description
When the pipe is empty of fluid or when air bubbles are contained in fluid, the flow rate can
not be measured correctly. In such a case, the analog output needs to be set to “HOLD”,
“HIGH” limit or “LOW” limit. A burnout timer is used to set the time needed for burnout.
(Setting items)
• HOLD:Measured value is held
• HIGH:120%t output (23.2mA) is obtained.
-
• LOW:
• Zero:0 % output (4.0mA) is obtained.
• NOT USED :Not used.
• Liquid crystal display:Measured value is held.
• Integrated pulse output :Output stops Note)
• Internal integration:Integration stops Note)
Note) Integrated pulse output and internal integration is integrated until the burnout timer is
energized.
20% output (0.8mA) is obtained.
Operation (example) When setting the burnout to the “LOW” limit and burnout timer to 15
seconds.
Key operation
Description
Display
FUNC OUTPUT
or
or , ENTER
1 5 , ENTER
ESC ESC
Select “Burn-out”.
Select “Low limit”.
Enter “15” with ten keys.
Press the key twice.
OUTPUT BURNOUT
NOT USED
OUTPUT BURNOUT
BURNOUT TIMER
(Measurement display)
LOWER
15 sec
17
5.4 (5) Setting of damping
Description
Damping is used to suppress fluctuation of measured values.
The set value is a time constant (about 63% response time).(Setting range : 0 to 100 sec)
63%
Flow rate
Response time
Time
Unless otherwise specified in the order sheet, the setting time of damping is adjusted to 5 sec.
Operation (example) Change of set value to 20 sec.
Key operation
Description
FUNC DAMP
2 0 , ENTER
Enter “20” with ten keys.
DAMPING
(Measurement display)
Display
0 sec
2
18
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