Fuji Electric PHU Quick Start Guide

Quick Reference
Product name
Panel-mounting bracket CD-ROM PC support software instruction manual
Quantity
Panel-mounted
2
Power supply noise filter
1
(1)
(3)
Quick reference (this manual)
1
(4)
1
(2)
Content Document
Reference
Number
Specifications
Operation
Method
Communication
Function
Parameter
Loader
(software)
Catalogue
Instruction Manual for
Paperless Recorder (type: PHU)
Communication Functions Instruction
Manual (Ethernet) for
Paperless Recorder
Parameter Loader Instruction Manual for
Paperless Recorder
INP-TN1PHU-E
ECNO: 1016
INP-TN5A0024-E
INP-TN513995-E
Data Viewer
(software)
Data Viewer Instruction Manual for
Paperless Recorder
INP-TN514013-E
PAPERLESS RECORDER
Type : PHU
INP-TN1PHUQR-E
Head office
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan http://www.fesys.co.jp/eng
Instrumentation Div. International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo 191-8502, Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http://www.fic-net.jp/eng
Japan
Thank you for your purchasing Fuji Paperless Recorder (Type: PHU).
• Read this instruction manual carefully to ensure correct installation, operation and preparation. Incorrect handling may lead to accident or injury.
• Specifications of this unit are subject to change without prior notice for improvement.
• Modification of this unit without permission is strictly prohibited. Fuji will not be bear any responsibility for a trouble caused by such a modification.
• This instruction manual should be kept by the person who is actually using the unit.
• After reading the manual, be sure to keep it at a place easy to access.
• This instruction manual should be delivered to the end user without fail.
Manufacturer : Fuji Electric Instrumentation Co., Ltd.
Type : Shown on nameplate of Recorder
Date of manufacture : Shown on nameplate of Recorder
Product nationality : Japan

CONTENTS

Specifications and Accessories ...................................... 1
Related Information ........................................................ 1
Caution on Safety (Please read first) .............................. 2
For Proper Usage ........................................................... 5
Installation ................................................................ 5
1.
Wiring ....................................................................... 6
2.
Operation Parts and Their Functions ....................... 7
3.
Specifications and Accessories
Before using the product, confirm that it matches the type ordered. (For model code, please refer to page 12.) Confirm that all of the following accessories are included.
Note:
Windows is a registered trademark of Microsoft Corporation.
Modbus is a registered trademark of AEG Schneider Auto-
mation International.
Other product names are registered trademarks or trade-
marks of each manufacturer.
Display and Operation Procedure ............................ 8
4.
List of Parameters .................................................... 9
5.
Troubleshooting ....................................................... 11
6.
Specifications ........................................................... 11
7.
Code Symbols ......................................................... 12
8.
Maintenance ............................................................ 12
9.

Related Information

Refer to the following reference materials for details about the items described in this manual.
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– 2 –
Improper handling may cause dangerous situations that may result in death or severe injury.
Improper handling may cause danger­ous situations that may result in moder­ate or light injuries or property damage.
CAUTION
DANGER
Ambient temperature 0 to 50°C (without Ethernet function)
0 to 40°C (with Ethernet function)
Ambient humidity 20 to 80% RH (with no condensation) Installation category II
Pollution degree 2
by IEC1010-1
Caution on Safety (Please read first)
Read this “Caution on Safety” carefully before using the instrument.
• Be sure to observe the instructions shown below, because they describe important information on safety. The degree of danger is classified into the following two levels: “DANGER” and “CAUTION.”
The signs and their meanings are as follows:
1. DANGER
1.2 Maintenance
• Turn off the power before attaching/detaching the module/unit. Otherwise electric shock, malfunction or failure may result.
• We recommend you to perform periodic mainte nance for the safe and continuous use of this instru­ment, because consumable parts or those which deteriorate with time are mounted in this instrument.
• Do not block the ventilation holes at the top and the bottom of this instrument. Otherwise a failure, mal­function, shortened service life, or fire may result.
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1.1 Installation
• This equipment is intended to be used under the following conditions.
• IP : 50 (Front) / 20 (Terminal)
• When there is a possibility that the abnormality of this instrument may cause a major accident or dam­age to other instruments, externally install an ad­equate emergency stop circuit or a protection circuit to prevent accidents.
• This product is provided with a built-in fuse that cannot be replaced by the customer. Therefore, we recommend you to separately provide adequate fuses externally. (Rating: 250V, 2A)
The details of the built-in fuse are as follows.
Type : TR-5 19372, 3.15A (Manufactured by
Wickmann-Werke GmbH)
Rating : 250V, 3.15A, Type: T (Slow-blow type)
• Feed the power-supply voltage to specifications to prevent damages to and breakdown of the instru­ment.
• Never turn on the power before all the mounting and wiring work are finished to prevent electric shock, malfunction or failure of the instrument.
• Never use this instrument in an environment where flammable or explosive gases exist, since this is not of intrinsically safe construction.
• Never disassemble, remodel, modify, or repair this instrument. Otherwise malfunction, electric shock, or failure may result.
• Never touch the terminal while the instrument is be ing energized. Otherwise electric shock or malfunc­tion may result.
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2. Caution
∠α = 60 to 90°
∠α
2.1 Cautions when installing
• Never use the instrument if it is found damaged or deformed when unpacked. Otherwise a fire, mal­function, or failure may result.
• Check that the instrument is to the proper specifica tions. Otherwise damage or failure may result.
• Do not give a shock to the instrument by falling or toppling it. Otherwise damage or failure may result.
• Avoid installing the instrument in the following places.
• A place where the ambient temperature goes
beyond the range from 0 to 50°C (0 to 40°C when the instrument is mounted with its side face closely contacted, or provided with Ethernet func­tion)
• A place where the ambient humidity goes beyond
the range from 20 to 80% RH
• A place where condensation occurs
• A place where corrosive gases (sulfuric gases or
ammonia, etc., in particular) or flammable gases exist
• A place where vibration or impact may be applied
to the instrument (permissible continuous vibra­tion condition: 4.9 m/s2 or lower)
• A place subjected to water, oil, chemicals, vapor,
or steam
• A place subjected to dust and high in salt or iron
content
• A place where inductive interference may have a
great effect, thus causing static electricity, mag­netism, or noises
• A place subjected to heat accumulation by radi
ant heat or the like
• A place that is affected by electromagnetic wave
from wireless machine or portable telephones.
• If the instrument is installed near other electronics instruments, such as TV in particular, noises may be caused. Take the following measures in these cases.
• Place the instrument as far from the TV or the ra
dio as possible (1m or more)
• Change the orientation of the antenna of the TV
or the radio.
• Use separate receptacles.
2.2 Cautions when installing to the panel
• When mounting this instrument against the panel, pay attention not to apply stress to the case. Other­wise the case may be damaged.
• Fix the instrument by fastening the screws at the top and the bottom of the supplied mounting bracket.
• The panel to be used should be more than 2 mm thick.
• Excessive torque will cause damage to front panel frame or result in case deformation.
Tightening torque: 0.2 N·m
• If the panel front is subject to water splashes, use panel packing between the unit and panel.
• Mount the unit horizontally, with no tilt to t he left or ri ght (T he forward tilt should be 0° but the uni t ma y be incl ined 0 to 30° rearwards).
2.3 Cautions for wiring connection
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• Only authorized workers should perform wiring. Improper wiring may cause fire, failure, or electric shock.
• Be sure to ground the instrument. Otherwise elec tric shock or malfunction may result.
• When cables are connected to terminals of the re corder unit, don’t apply pulling force to them exces­sively. Excessive force to the terminal may result in damage to the terminal or cable.
• Use the power cab le that has the performance equivalent to or higher than 600-V vinyl insulated power cable (JIS C3307). Install the attached noise filter within approximately 20cm from the power ter­minal of this instrument. (Wind the power cable 1 to 2 turns. The internal diameter of the ferrite core is 8mm.) Do not connect two or more instruments in parallel.
• Up to 2 solderless terminals should be used when connecting cables to terminals. Be sure to use an insulation cap. (Note)
1) At the completion of wiring of the input termi nals, be sure to close the rear cover to ensure the compensation of reference contact when thermocouple input is used.
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In case of thermocouple input, follow the steps
to stabilize temperature at the terminal.
• Be sure to attach input terminal cover.
• Don’t use a thick cable to prevent the effect
of radiation. The cable with a diameter of 0.5 mm or less is recommended.
• Don’t mount other instruments near a fan to
keep temperature stable.
2) For connection of lead wires to terminals, use of sleeve-insulated clamping terminals (for M3 screw) is recommended.
3) This unit has no power fuse which is remov able. Mount a power fuse outside the unit as needed.
Recommended fuse rating: 250V AC, 2A
4) Don’t loosen screws that are secured to the terminal case and power terminal.
• Input signal cables should be wired separately as far as possible (30 cm or more) from power lines and high-voltage lines to minimize the effect of in­ductive noise. Shielded cables should preferably be used. In this case, the shield braids should be earthed at one point.
• If a large noise is generated from the power supply, provide an isolating transformer and use a noise fil­ter.
• Install the instrument paying attention to prevent foreign matters such as scraps, electric wire chips, and iron powder from entering in the instrument.
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– 3 –
– 4 –
• Do not use the wires other than the specified com­pensation conducting wires for the thermocouple input connection. Otherwise improper indication or malfunction may result.
• Use a wiring cable with low resistance and with small resistance difference among the three wires for the resistance bulb input connection. Otherwise improper indication or malfunction may result.
2.4 Cautions in Operation
• Check every six months that the terminal screws and mounting screws are securely fastened. Loose screws may cause fire or malfunction.
• When changing the setting during the operation or forcibly outputting, starting or stopping the instru­ment, be sure to check that safety is ensured. Im­proper operation may result in damage or failure of the instrument.
• Be sure to keep the attached terminal cover mount ed on the terminal block during the operation. Oth­erwise electric shock or fire may result.
• Stop using the instrument if it is immersed in water. Otherwise electric leak, electric shock, or fire may result.
• Never use organic solvents such as alcohol or ben zene when cleaning this instrument. Do not directly water the main unit. Otherwise deterioration, fail­ure, electric leak, electric shock, or fire may result. When cleaning the main unit, wipe with a dry cloth.
• Dispose the instrument as an industrial waste.
• This product contains a CR Coin Lithium Battery which contains Perchlorate Material-special han­dling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
2) The memory card should be inserted in the prop er direction and fixed securely to the slot.
3) Don’t turn OFF the power or remove the card from the slot while data is being written in or read from the card, or recorded data may be damaged or lost.
4) We recommend you to back up the data con tained in the card once a month. If the CF card is broken, the important log data contained in CF card will be lost. Be sure to back up the data.
Before using a compact flash card adaptor, check
the capacity of the adaptor. If the capacity of the memory card to be formatted is larger than that of the adaptor, do not format the card. If the card is formatted, a display may appear on Windows indicating that formatting is completed, but PHU does not recognize the completion of formatting.
5) Compact flash in the capacity range from 8MB to 512MB can be used.
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6) The data recorded in the compact flash can be regenerated on the PC by using the data viewer (contained in the attached CD-ROM).
If the data is recorded in ASCII format, it can be
directly opened in a spreadsheet such as EXCEL. However, large-amount data cannot be opened (about 7MB or larger in the case of 6-point input, and about 4MB or larger in the case of 3-point input).
In those cases, read in data with the data viewer
(contained in the attached CD-ROM), and per­form CSV conversion to divide the file, which al­lows the data to be read in.
The data recorded in binary format cannot be di
rectly opened in a spreadsheet such as EXCEL.
Be careful not to make the size of a file too large
even if a large-capacity CF card is used. (Keep it to 10MB or less.)
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2.5 Handling memory card (Compact Flash)
• For the memory card, use Sandisk’s compact flash memory (URL: http://www.sandisk.com). A com­pact flash manufactured by other companies may not be used or cause other problems.
1) Be sure to format the memory card with the PC
you use.
Format it as FAT16 or FAT. If it is formatted as
NTFS, for example, it cannot be used because the PHU does not recognize it.
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