Fuji Electric FCX Series Instruction Manual
FCX SERIES
HAND HELD COMMUNICATOR
(HHC)
TYPE: FXW
INF-TN1FXWi-E
Instruction Manual
– i –
INTRODUCTION
© Fuji Electric Co., Ltd. 1990
Issued in January, 1990
Rev. 6th edition June, 1999
Rev. 7th edition March, 2004
Rev. 8th edition June, 2009
Rev. 9th edition April, 2011
Manufacturer: Fuji Electric Co., Ltd.
Type: Described in nameplate on main frame (see Page iv)
Date of manufacture: Described in nameplate on main frame
Product nationality: Japan
Request
• Transcription of a part or the whole of this manual without
permission is prohibited.
• The contents of this manual are subject to change without
prior notice.
Thank you very much for your purchase of the Fuji Hand Held Communicator (HHC) (Type : FXW).
• First read this instruction manual carefully until an adequate understanding is required, and then pro-
ceed to connection and operation of the hand held communicator.
• The specications of the hand held communicator will be changed without prior notice for further
product improvement.
• Modication of the hand held communicator without permission is strictly prohibited. Fuji will not
bear any responsibility for a trouble caused by such a modication.
• This instruction manual should be kept by a person who is actually using the hand held communicator.
• After reading this manual, keep it at a place easier to access.
• This manual should be delivered to the end user without fail.
Export Precaution
This unit is not a strategic product (or service) prescribed by the foreign exchange and trade management
regulations, but is required to follow the restriction items of the regulations when it is to be exported.
– ii –
CAUTION ON SAFETY
First of all, read this “Caution on Safety” to ensure correct operation of the Hand Held Communicator.
• The cautionary descriptions listed here contain important information about safety, so they should be ob-
served without fail. Those safety precautions are classied into ranks “DANGER” and “CAUTION”.
On items listed under “
CAUTION
”, they may also lead to serious accidents depending on circumstances, and
must be fully observed.
• The signs of prohibition and indication are explained in the following.
DANGER
CAUTION
Wrong handling may cause a dangerous situation, in which there is a
risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which there is a
possibility of medium-level trouble or slight injury or only physical
damage is predictable.
INDICATION
PROHIBITION
General items which pertain to prohibition (DO NOT)
General items which pertain to user's action
Maintenance / Inspection
DANGER
• Do not attempt to charge the battery in hazardous area.
• Do not attempt to replace the battery in hazardous area.
CAUTION
Operation I & II
• When changing set values, make sure that the control loop is in the manual mode.
Connection
DANGER
• Non-explosion-proof HHC must not be used in hazardous area to prevent serious accidents such as
explosion, re, etc.
• When using a ame-proof transmitter, do not connect HHC to the transmitter terminals and junction
terminals in hazardous area.
– iii –
Page
INTRODUCTION ........................................................................................................................ i
CAUTION ON SAFETY ..............................................................................................................ii
1. GENERAL .............................................................................................................................1-1
2. PRODUCT CHECK ...............................................................................................................2-1
3. OPERATING PARTS AND DESCRIPTIONS ......................................................................3-1
3.1 Name and description ................................................................................................................. 3-1
3.2 Descriptions of operating parts ................................................................................................... 3-2
4. CONNECTION ......................................................................................................................4-1
4.1 Connection of HHC .................................................................................................................... 4-1
4.2 Power supply and load resistance ............................................................................................... 4-2
5. OPERATION (FOR TRANSMITTER) .................................................................................5-1
5.1 Descriptions of displays ............................................................................................................. 5-2
5.2 Operating procedures .................................................................................................................. 5-2
5.3 Outline of HHC operation .......................................................................................................... 5-3
5.4 Operating procedures .................................................................................................................. 5-4
5.5 Printout format for smart transmitter .......................................................................................... 5-26
5.6 Printer paper feed function ......................................................................................................... 5-27
6. ABNORMAL DISPLAY AND COUNTERMEASURE .......................................................6-1
7. MAINTENANCE AND INSPECTION .................................................................................7-1
7.1 Battery charging ......................................................................................................................... 7-1
7.2 Battery replacement .................................................................................................................... 7-2
APPENDIX
1. SPECIFICATION SHEET .....................................................................................................A-1
2. HAZARDOUS LOCATION INSTALLATION INFORMATION ........................................A-7
3. SETTING OF PRINTER ROLL PAPER ...............................................................................A-14
4. PARTS LIST ...........................................................................................................................A-15
CONTENTS
– iv –
CONFIRMATION OF TYPE OF UNIT
Hand Held Communicator
TYPE FXW
Power Supply
DC1.2Vx5 600mAh
Ser. No.
Mfd. TK
Fuji Electric Co., Ltd.
Made in Japan
The following items are shown in this nameplate.
Type: Type of unit
Power supply: Power source (nickel-cadmium battery) specications
Ser. No.: Work No.
Mfd: Date of manufacture
Instrument nameplate shown below is attached to the rear panel of the unit. Before using the unit, be sure to
conrm the code symbols and specications.
1 - 1
This instrument is designed for use with each smart type device of FCX series transmitter.
Setting changes and adjustments necessary for operation of each device can easily be made during communi-
cations with operator.
Applicable eld devices
(1) FCX series transmitter
• Differential pressure/ow transmitter (FKC)
• Pressure transmitter (FKG)
• Absolute pressure transmitter (FKA)
• Level transmitter (FKE)
• Remote seal type differential pressure transmitter (FKD)
• Remote seal type pressure transmitter (FKB)
(2) FCX-A series transmitter
• Differential pressure/ow transmitter (FKC ... 2)
• Pressure transmitter (FKG ... 2)
• Absolute pressure transmitter (FKA ... 2)
• Level transmitter (FKE ... 2)
• Remote seal type differential pressure transmitter (FKD ... 2)
• Remote seal type pressure transmitter (FKB ... 2)
• Small ange level transmitter (FKY ... 2)
• Small ange remote seal type differential pressure transmitter (FKX ... 2)
• Small ange remote seal type pressure transmitter (FKW ... 2)
(3) FCX-C series transmitter
• Differential pressure/ow transmitter (FKK)
• Pressure transmitter (FKP)
• Absolute pressure transmitter (FKH)
(4) FCX-AX series transmitter
• Differential pressure/ow transmitter (FKC... 3)
• Pressure transmitter (FKG... 3)
• Absolute pressure transmitter (FKA... 3)
• Level transmitter (FKE... 3)
• Remote seal type differential pressure transmitter (FKD... 3)
• Remote seal type pressure transmitter (FKB... 3)
• Small ange level transmitter (FKY ... 3)
• Small ange remote seal type differential pressure transmitter (FKX ... 3)
• Small ange remote seal type pressure transmitter (FKW ... 3)
1. GENERAL
1 - 2
(5) FCX-AII series transmitter
• Differential pressure/ow transmitter (FKC ... 4)
• Pressure transmitter (FKG ... 4)
• Absolute pressure transmitter (FKA ... 4)
• Level transmitter (FKE ... 4)
• Remote seal type differential pressure transmitter (FKD ... 4)
• Remote seal type pressure transmitter (FKB ... 4)
• Small ange level transmitter (FKY ... 4)
• Small ange remote seal type differential pressure transmitter (FKX ... 4)
• Small ange remote seal type pressure transmitter (FKW ... 4)
(6) FCX-CII series transmitter
• Differential pressure/ow transmitter (FKK ... 4)
• Pressure transmitter (FKP ... 4)
• Absolute pressure transmitter (FKH ... 4)
(7) FCX-AIII series transmitter
• Differential pressure/ow transmitter (FKC ... 5)
• Pressure transmitter (FKG ... 5)
• Absolute pressure transmitter (FKA ... 5)
• Level transmitter (FKE ... 5)
• Remote seal type differential pressure transmitter (FKD ... 5)
• Remote seal type pressure transmitter (FKB ... 5)
• Small ange level transmitter (FKY ... 5)
• Small ange remote seal type differential pressure transmitter (FKX ... 5)
• Small ange remote seal type pressure transmitter (FKW ... 5)
• Pressure transmitter (Direct mount type) (FKP ... 5)
• Absolute pressure transmitter (Direct mount type) (FKH ... 5)
2 - 1
Check to make sure that the following products are included.
2. PRODUCT CHECK
Option
HHC
(without printer)
Communication cable
(about 1 m)
Security key (2 pcs)
Instruction manual
HHC with printer
Battery charger
Roll paper
Carrying case
3 - 1
3.1 Name and description
3. OPERATING PARTS AND DESCRIPTIONS
* Battery charger terminal:
Used to charge battery by using a special battery charger.
* Communication cable terminal:
Used to connect communication cable.
* Security key socket:
Used to connect security key.
* Display unit:
Displays data and set values.
* Printer (option):
Prints data and set values.
* ON/OFF switch:
Power ON/OFF switch
Battery charger terminal
Communication cable terminal
Security key socket
Printer (option)
Display unit
ON/OFF switch
Keyboard
3 - 2
3.2 Descriptions of operating parts
The operating unit contains 4 kinds of keys; command keys (blue), numeric keys (yellow), ENT key
(red) and CL key (green). For the function of these keys, please refer to “5. Operation”.
Hand Held Communicator
0
Y
Z
1U2
V
3
W
X
4Q5
R6S
SAVE
T
7M8
N9O
LOAD
P
I J
DAMP
K L
E F G H
A B
U N IT
C D
MENU DATA LIN/
CHNG
AL HA
RANG
CA LB
C L
DECOU T
L R V
URV
I N C
S T N
E N T
Command Keys
Select function
Numeric Keys
Clear Key
ENT Key
Used to send information
to field device.
4 - 1
4.1 Connection of HHC
Connect HHC in parallel with the current output of a eld device.
4. CONNECTION
Instrument room
Terminal block
DC power supply
Load resistor
250 or more
Refer to “4.2 Power supply and
load resistance”.
Junction terminal Zener barrier
Field device
To junction terminal
or instrument room
HHC
(Connect to transmitter "+" and "–" terminals)
1. Connect HHC after holding the transmitter ON for about 10 seconds.
2. When connecting HHC, ensure ON/OFF switch is in the OFF position.
3. HHC communication cable has no polarity.
Impor t ant
In the case of a ameproof transmitter, never connect the HHC to the terminal block of the
transmitter in hazardous area installations.
DANGER
4 - 2
4.2 Power supply and load resistance
When using HHC, the output load resistance of the transmitter should be within the range shown in
Fig. 4-1. (for transmitter)
Fig. 4-1
1511
0
11
16.6 24 45 (V)
578
250
Operating
range zone
1533
0
10.5
16.1 24 45 (V)
600
250
(Ω)(Ω)
(Ω)
Load resistanceLoad resistance
Load resistance
Power voltage Power voltage
(a) FCX transmitter
When lmax is 22.5mA
(b) FCX-A/C transmitter, FCX-AX transmisster
and FCX-AII/CII transmitter
(c) FCX-AII/CII series transmitter (software version 4.06, amplifier revision 4FA)
and FCX-AIII series transmitter
Operating
range zone
45（V）
2410.5
16.35
250
1474
577
Power supplay voltageE (DC)
E - 10.5
(Imax+0.9)×10
-3
R=
Note) Imax is the bigger one, either upper saturation
current [mA] or upper burnout current [mA].
When Imax is from 20mA to 21.6mA, calculate load
resistance using Imax of 21.6mA.
And when Imax is from 21.7mA to 22.5mA, calculate
load resistance using the formula in the figure.
Operating
range zone
CAUTION
The transmitter of intrinsic safety explosion-proof type has some limitations of supply voltage and
load resistance in accordance with the safety barrier used in combination, installation of the transmit-
ter, cable work and grounding work. Refer also to the instruction manual of the targeted transmitter
for details.
5 - 1
Cautions prior to operation
5. OPERATION (FOR TRANSMITTER)
Common operation for all displays
* If the selected display is incorrect, press the
C L
key to return to the previous display.
If the alphanumeric display is incorrect, move the cursor to the point to be changed by pressing the
or
key and reset it.
* When setting alphacharacters rst press the
CHNG
AL HA
key, then press an alphacharacters key.
Alphacharacters cannot be set continuously.
Press the
CHNG
AL HA
key each time.
* When the
E NT
key is pressed at the completion of an operation, the information is transmitted to the
eld device.
Cautions during operation
When the security key is in the OFF position, no changes can be make to the field device.
Impor t ant
When changing a set value, make sure the control loop is in manual mode.
DANGER
1. Turn ON the power switch. If the battery alarm is displayed, the battery should be
charged.
2. If standby indication is displayed before operation, press the
C L
key.
Impor t ant
5 - 2
5.1 Descriptions of displays
Transmitter information can easily be checked and changed via the HHC using the messages shown on
the display.
The display is a liquid crystal type shown the following contents in 4 lines with 16 characters.
6-2 : RANGE CHANGE
L
RV ±XXX. XmmH2O
URV ±XXX. XmmH
2
O
<ENT> <CL>
Data section
FunctionMenu No.
Cursor
Prompts (keys to take operator to next display)
The meaning of the prompts are as follows.
<ENT> : The contents displayed in the data section are
inputted to the field device.
<INC> : The cursor moves to the next option in the menu.
<CHANGE> : The cursor moves to the lower display to change
the data shown in the data section.
<CL> : The inputted data is cleared according to the data
section and the previous data display.
There are a total of 18 menu options, from No. 1 to I.
5.2 Operating procedures
Check the instrument for correct wiring and operate it according to the following procedures.
(See “4. Connection, 4.1”)
FCX SMART FAMILY
HANDHELD
COMMUNICATOR
VERSION .
RECEIVING START
RECEIVING START
TAG NO Display
MENU
ON OFF
PUSH MENU KEY
The image shown at right is displayed when the power switch turns ON.
(FXW program version is displyed for about 3 seconds after the power is
ON.)
The HHC of version 6. or later does not support the electromagnetic
flowmeter (type FMQ/FMT).
In this case, contact our office to replace the versions of FXW ROM.
When the printer is not connected to the HHC, “Push MENU KEY” is
displayed after the software version is displayed. When the printer is
connected to the HHC, please refer to the item 5.4.
By pressing the MENU key “RECEIVING START” is displayed.
The number of broken line arrow marks increases according to the data
received. Next “TAG NO.” display is shown, press the key symbols
shown in the following table to display setting items.
5 - 3
5.3 Outline of HHC operation
The following shows the ow of key operations, explained for FXW version 7.1 (FXW
1-
3).
FXW prior to version 5. (FXW
1-
2) are not available of operation of FCX-AII/CII series
transmitter and FCX-AIII series transmitter.
In this case, contact our ofce for ROM version up.
A part of the operation of the HHC of version 7.0 or earlier may differ or some items may not be set if
the HHC is used for FCX series, FCX-A/C series, FCX-AX series transmitter or FCX-AII/CII series
transmitter.
Classification Display symbol Key operation
Referential
page
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
I
TAG No.
Type
Display of serial No.
Industrial value unit
Range limit
Range change
(LRV,URV)
Damping adjustment
Output mode and value
Burnout direction
Zero/span adjustment
Calibration of output circuit
Indication of measured data
Self-diagnosis
Printer function
Lock of adjustment
functions
Indication of digital
indicat
Programmable linearization
function
Rerange
(Set LRV/URV calibration)
1: TAG No.
2: TYPE
3: SERIAL No.
4: UNIT
5: RANGE LIMIT
6: RANGE
7: DAMPING
8:
OUTPUT MODE
9: BURNOUT
A: CALIBRATE
B: OUTPUT ADJ
C: DATA
D: SELF CHECK
E: PRINT
F:
XMTR EXT. SW
G: XMTR DISPLAY
H: LINEARIZE
I: RERANGE
5-4
5-5
5-5
5-6
5-7
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-13 to 5-14
5-14
5-15
5-16 to 5-18
5-19 to 5-20
5-21
INC INC
INC
INCDATA INC INC INC
INC INC INCDATA INC
INCDATA INC INC INC
MENU
MENU
INC
MENU INC INC
UNIT
INC
UNIT
RANG
DAMP
LIN
/ √
LIN
/ √
INC
CALB
OUT
DATA
INCDATA
INC INCDATA
INC INC INCDATA
J
Saturation current value
and specification
J: SATURATE CUR
5-22
INC INC
INCDATA INC INC INC
INC
K
Write protect
K: WRITE PROTCT
5-23 to 5-24
INC INC
INCDATA INC INC INC
INC INC
L
History information
L: HISTORY 5-25
INC INC
INCDATA INC INC INC
INC
INC INC
5 - 4
TAG NO.
To set the TAG NO. of each eld device,
use the procedures shown in the following
diagram. TAG NO. can be inputted up to
26 character of alphanumeric codes.
• After PUSH MENU KEY is displayed,
press the <MENU> key to display TAG
NO.
• To make changes press the <CHNG> key
and the cursor will be displayed under
display①.
• Set the alphanumeric keys as necessary
under display②.
To set the alphabet, press the <CHNG
ALHA> key rst.
Using <v><u> keys, cursor position can
be moved.
• At the completion of setting, press the
<ENT> key and a prompt is displayed
check entry under display②.
• If the entry is correct, press the <ENT>
key to input it to the field device under
display③and④and the initial image
is displayed.
• To di splay TYPE dis p lay, pr ess the
<INC> key under display①.
5.4 Operating procedure
The following shows the operating procedure of HHC connecting to FCX-AIII series transmitter.
A part of the operation of the HHC of version 7.0 or earlier may differ or some items may not be set if
the HHC is used for FCX series, FCX-A/C series, FCX-AX series transmitter or FCX-AII/CII series
transmitter.
1: TAG No
FICRA-1234
× × × × ×
× × × × × × × × × × ×
< INC > < CHANGE >
1-1: TAG CHANGE
FICRA-1234
× × × × ×
× × × × × × × × × × ×
< ENT > < CL >
1-1: TAG CHANGE
FICRA-4321
× × × × ×
× × × × × × × × × × ×
CHNG OK?< ENT/CL >
1-2: TAG WRITE
FICRA-4321
× × × × ×
× × × × × × × × × × ×
To TYPE SETTING image
0: PUSH MENU KEY
CL
INC
CHNG
MENU
CL
ENT
ENT
after setting
5 - 5
2: TYPE
FKCS35V5-AAAYY-
AA
< INC > < CHANGE >
2-1: TYPE CHANGE
FKCS35V5-AAAYY-
AA
< ENT > < CL >
2-1: TYPE CHANGE
FKCS35V5-AAAYY-
AA
CHNG OK?< ENT/CL >
2-2: TYPE WRITE
FKCS35V5-AAAYY-
AA
To SERIAL No.display
TAG No.
CL
INC
INC
CHNG
CL
ENT
ENT
after setting
3: SERIAL No.
N8G07131
VERSION 5.15
< INC >
To UNIT setting image
TYPE
INC
INC
Display of SERIAL NO.
SERIAL NO. and transmitters software
version are displayed.
• After setting TYPE, press the <INC> key
to display SERIAL NO. and software version of transmitter.
• By pressing the <INC> key, UNIT setting
image is displayed.
TYPE
Type of fiel d devi ce i s disp laye d and
changed (example of differential pressure
transmitter).
• After TAG NO. is displayed, press the
<INC> key to display TYPE image.
• To make changes press the <CHNG> key
under display①and the cursor will be
displayed under display②.
• Set the alphanumeric keys as necessary
under display②.
To set the alphabet, press the <CHNG
ALHA> key rst.
Using <><> keys, cursor position can
be moved.
• At the completion of setting, press the
<ENT> key and a prompt is displayed
check entry under display②.
• If the entry is correct, press the <ENT>
key to input it to the field device under
display③and④and the initial image①
is displayed.
• To d i splay SE R I A L NO . , pres s the
<INC> key under display①.
5 - 6
< UNIT CHANG >
4-1: UNIT CHANGE
kPa
< INC > < ENT > < CL >
4-1: UNIT CHANGE
CHNG OK? < ENT/CL >
4-1: UNIT WRITE
< INC >
4: UNIT
MENU NO. 5
kPa
< CHNG >
(NEXT MPa)
(NEXT MPa)
kPa
kPa
4-1: UNIT WRITE
UNIT < CL >
NOT SUITABLE
Not suitable unit display
Pa
UNIT
CL
CL
CL
INC
INC
CHNG
ENT
ENT
DEC
INC
mmH O
2
cmH O
2
mH O
2
g/cm
2
Pa
inH O
2
psi
ftH O
2
< Torr >
kg/cm
2
< atm >
hPa
kPa
MPa
mbar
bar
mmAq
mmHg
cmAq
mAq
mmWC
cmWC
mWC
inHg
cmHg
mHg
Note: The mark < > is settable for absolute
pressure transmitter only.
• When pressing <CHNG> under display
,
the display for changing the unit of
industrial value
appears.
• The desired unit of industrial value is selectable by using <INC> or <DEC> under
display
.
• Display
is provided for confirming
your change.
• Display
is for registering the unit of
industrial value.
Impor t ant
The unit of industrial value is set according to the range as ordered, but the display resolution
lowers depending on the unit being set.
When
is displayed upon changing the unit of industrial value, output cannot be displayed in the engineering unit selected.
4-1:UNIT CHANGE
Pa
NOT SUITABLE
UNIT <CL>
In this case, press the
C L
key and change the engineering unit to a different one.
Industrial value unit
Available unit for FCX-AII/CII and FCXAIII
5 - 7
INC
RANG
INC
CL
CHNG
LRV
CL
URV
CL
ENT
CL
ENT
6-3: RANGE WRITE
6-1: RANGE CHANGE
LRV
× × × . ×
kPa
< LRV > < URV > < CL >
URV
× × × . ×
kPa
LRV
× × × . ×
kPa
< LRV > < URV > < CL >
URV
× × × . ×
kPa
LRV
× × × . ×
kPa
< LRV > < URV > < CL >
URV
× × × . ×
kPa
LRV
× × × . ×
kPa
URV
× × × . ×
kPa
LRV
× × × . ×
kPa
URV
× × × . ×
kPa
2
6-2: RANGE CHANGE
3
6-2: RANGE CHANGE
4
CHNG OK? < ENT/CL >
6-2: RANGE CHANGE
5
6
1
6: RANGE
LRV
× × × . ×
kPa
< INC > < CHANGE >
5: RANGE LIMIT
× × ×
kPa
< INC >
URV
× × × . ×
kPa
Output (mA)
URV
Maximum measuring range
Input
Normal
action
Reverse
action
4
LRV LRV URV
20
Impor t ant
In case of the actual scale specication with a digital indicator provided, if the
range is changed, indicator display does not match. So, setting is required again
in response to the display in the digital indicator (G: XMTR DISPLAY). In case
of the actual scale specication with an analog indicator provided, if the range is
changed, indicator display does not match. So, replacement of the analog indicator is required.
Range limit
Indicates the maximum measuring range of
this transmitter.
Range change (LRV, URV)
LRV: Lower range value (0% point)
URV: Upper range value (100% point)
• When pressing <CHNG> under display
①
, display changes to the LRV and URV
selection screen.
Press <LRV> for presenting the display
for setting the zero point range (display
③
), or <URV> for presenting the display
for setting the span range (display ④).
• Under displays③and ④, input zero
point and span values.
*Press <E NT> aft er setti ng LRV an d
URV.
• When pressing <+/–> under display ③,
④
, negative value is available.
Selectable setting range
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