Fuji Electric CPAD-C1A Operating Manual

Instruction Manual n Manual

Copy Adapter "CPAD-C1A" Copy Adapter "CPAD-C1A"

Thank you for purchasing our Copy Adapter CPAD-C1A.

• This product is designed to copy function codes and their data, which are stored in
the FRENIC-Mini series of inverters and to write them into other inverters. Read
through this instruction manual and be familiar with the handling procedure for
correct use.

• Improper handling might result in incorrect operation, a short life, or even a failure
of this product as well as the motor.

• Deliver this manual to the end user of the product. Keep this manual in a safe
place until the Copy Adapter is discarded.

• For the usage of inverters and optional equipment, refer to the instruction manuals
prepared for the FRENIC-Mini series of inverters and its optional equipment.

Fuji Electric Systems Co., Ltd. INR-SI47-0886a-EU Rev 052010

Copyright © 2006 Fuji Electric FA Components & Systems Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Systems Co., Ltd.
All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.
The information contained herein is subject to change without prior notice for improvement.

Preface

Thank you for purchasing our Copy Adapter "CPAD-C1A."

The Copy Adapter can copy and set function codes and their data stored in FRENIC-Mini series of inverters into other ones while the inverters are in
a stop state.

Connecting the Copy Adapter to the connector provided for an RS485 communications card (option) on the inverter allows you to copy (by reading
data in the inverters and writing them into other ones), set, and monitor function codes and their data.

The Copy Adapter can store and manage up to 10 function code data blocks copied from 10 inverters.

This manual describes how to connect and remove the Copy Adapter and the "data copying," but none of other keypad functions. Note that the Copy
Adapter does not allow you to control the inverter for running, stopping or other any operations except above mentioned. For other functions that are
common to the built-in keypad, refer to the FRENIC-Mini Instruction Manual (INR-SI47-1205-E), Chapter 3.

Before installing and using the Copy Adapter, read through this manual in conjunction with the FRENIC-Mini Instruction Manual and make yourself
familiar with its proper use. Improper handling might result in incorrect operation, a short life, or even a failure of this product as well as the motor.

Related Publications

Listed below are other publications on the FRENIC-Mini to be consulted in conjunction with this manual as necessary.

• FRENIC-Mini User’s Manual (MEH446)

• FRENIC-Mini Instruction Manual (INR-SI47-1205-E)
The materials are subject to change without notice. Be sure to obtain the latest editions for use.

 Safety precautions

Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have
sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.

Safety precautions are classified into the following two categories in this manual.

Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in
death or serious bodily injuries.

Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in
minor or light bodily injuries and/or substantial property damage.

Failure to heed the information contained under the CAUTION title can also result in serious consequences. These safety precautions are of utmost
importance and must be observed at all times.

Operation

• Turn on the inverter power after connecting the cable connector of the copy adapter into the inverter’s connector.

• Do not unplug the cable connector while the power is applied.

• Do not touch the copy adapter with wet hands.
Doing so could cause electric shock.

• If you set the function codes wrongly or without completely understanding the instruction manuals and the FRENIC-Mini User's Manual, the
motor may rotate with a torque or at a speed not permitted for the machine.

An accident or injuries could occur.

• Do not touch the inverter terminals while the power is applied to the inverter even if the inverter stops.

Doing so could cause electric shock.

i

Connection and cabling/wiring of the copy adapter

• Do not handle the inverter and/or the cable connector with wet hands.

Doing so could cause electric shock.

• Before connecting the copy adapter’s cable connector, first turn off the inverter, wait more than 5 minutes, and make sure that the DC link bus
voltage between the terminals P (+) and N (-) has dropped below the safe voltage level (+25 VDC), using a multimeter.

Otherwise electric shock could occur.

• A high voltage is present on the inverter’s connector and neighborhood. Do not remove the cover for the control circuit terminal block (TB) while
power is applied.

Doing so could cause electric shock.

• Be sure to keep the copy adapter’s cable away from the live main circuit terminals.

An accident or electric shock could occur.

Disposal

• Handle this copy adapter as an industrial waste when disposing of it.

Otherwise injuries could occur.

Others

• Never attempt to modify the copy adapter and/or inverter.

Doing so could cause electric shock or injuries.

GENERAL PRECAUTIONS

Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the covers and shields in the
original state and observe the description in the manual before starting operation.

ii

How this manual is organized

This manual is made up of chapters 1 through 5.

Chapter 1. BEFORE USING THE COPY ADAPTER

This chapter describes the points to check upon delivery and lists the inverter models, which the copy adapter is designed to interface with.

Chapter 2. INSTALLATIN AND REMOVAL

This chapter describes how to mount and set up the copy adapter and how to set it up with an inverter, as well as how to remove it from the inverter.

Chapter 3. OPERATION USING THE COPY ADAPTER

This chapter describes the functions of the copy adapter, as well as how to use it for data copying.

Chapter 4. MAINTENANCE AND INSPECTION

This chapter describes how to maintain and inspect the copy adapter.

Chapter 5. SPECIFICATIONS

This chapter lists the general specifications such as dimension and operating environments.

Icons

The following icons are used throughout this manual.

This icon indicates information which, if not heeded, can result in the inverter not operating to full efficiency, as well as information
concerning incorrect operations and settings which can result in accidents.

This icon indicates information that can prove handy when performing certain settings or operations.

This icon indicates a reference to more detailed information.



CONTENTS

Preface ................................................i Chapter 4 ..INSPECTION AND

Chapter 1............BEFORE USING THE

Chapter 2..............CONNECTION AND

Chapter 3..... OPERATION USING THE

COP

1.1 Acceptance Inspection ..........1-1 4.2.2 Reassembling ................... 4-2

2.1 Connection ............................2-1 Chapter 5……SPECIFICATIONS .... 5-1

2.2 Removal ................................2-2 5.1 General Specifications.......... 5-1

Y ADAPTER................1-1

REMOV

AL ..........................2-1

COPY ADAPTER................3-1

3.1 Familiarizing Yourself with
the Cop

3.2 Functions of the Copy Adapter

3.3 Data Copying.........................3-3

y Adapter...................3-1

3-2

MAINTENANCE................. 4-1 Safety precautions................................ i

4.1 Periodical Replacement Parts4-1 How this manual is organized............. iii

4.2 Replacing the Connector

Adapter.......................................... 4-2

4.2.1 Disassembling................... 4-2

4.3 Inquiries about Product and
Guarantee

............................. 4-3

iii

Chapter 1 BEFORE USING THE COPY ADAPTER

1.1 Acceptance Inspection

Unpack the package and check that:
(1) The package contains a copy adapter, ten pieces of

connector adapters (for periodical replacement) and its
instruction manual (this book).

(2) There have been no problems during transportation. In

particular, no parts are damaged or have fallen out of
electronic parts nor are there any dents on the body.

(3) The model name "CPAD-C1A" and SER No. are printed on

the back of the copy adapter as shown in Figure 1.1.

If you suspect the product is not working properly or if you have
any questions about your product, contact your Fuji Electric
representative.

* Type of inverter

Figure 1.1 Back of Copy Adapter CPAD-C1A

For the details of the inverter type identification, refer to the FRENIC-Mini Instruction Manual (INR-SI47-1205-EU), Chapter 1, Section 1.1



"Acceptance Inspection."

1-1

Chapter 2 CONNECTION AND REMOV A L

This chapter guide you how to connect and remove the copy adapter to/from the inverter.

2.1 Connection

• Before connecting the Copy Adapter’s cable connector, first turn off the inverter, wait more than 5 minutes, and make sure that the DC link bus
voltage between the terminals P (+) and N (-) has dropped below the safe voltage level (+25 VDC), using a multimeter.

Otherwise electric shock could occur.

• A high voltage is present on the inverter’s connector CN3 and its neighborhood. Do not touch the CN3 or cable connector while power is
applied.

Doing so could cause electric shock.

To connect the copy adapter to the inverter, follow the steps below.

(1) If the wiring to the inverter is completed
First, check that the inverter is powered off.

To remove the control circuit terminal block (TB) cover,

insert your finger tip into the gap at the left of the "PULL"
mark and pull the cover towards you.

 If an RS485 communications card (option) is

already mounted, remove it.

 For safety, remove all the wirings to the [FWD]

and [REV] terminals.

If the wiring to the inverter is not performed
To remove the control circuit terminal block (TB) cover,

insert your finger tip into the gap at the left of the "PULL"
mark and pull the cover towards you.

Only the wirings to the input terminals L1/R, L2/S and L3/T

will be enough to operate the copy adapter.

For safety, do not wire to the [FWD] and [REV] terminals.



For details of wiring, refer to the FRENIC-Mini Instruction Manual (INR-SI47-0791-EU), Chapter 2 "MOUNTING AND WIRING OF
THE INVERTER."

Figure 2.1 Removing the TB Cover

2-1