Fubag SMART 130/24, SMART 225/24 Operator's Manual

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1.

- Do not use in any cases to charge small batteries or for non rechargeable batteries.

- Scheme of the charger contains the elements and nodes, under voltage mains. Strictly
prohibited to work when removing siding.

- To work with the device allowed a person trained, instructed and knowledge test electrical
safety, with qualifying group on electrical safety, not lower than III and the corresponding
certificate.

- When the battery stands out explosive gas. Therefore, in a room where there is a charge of
battery should be adequate ventilation and fire safety measures complied with (prohibited
use of fire, smoking, and avoid the formation of sparks, security in conformity with the
means of fire extinguishing, etc.).

- It is not intended for use outdoors. Exclude moisture and electrolyte on the device.
Prohibited from placing the device inside the vehicle.

- Do not use the device in the absence or ground fault. Before connecting the appliance,
check availability and serviceability of grounding.

- Unplug the power cable from the wall outlet when moving the machine, before maintenance
and repair, connecting and disconnecting the battery.

- Position the machine in the room so that the panel should be easily accessible.

- Install the unit on a firm, level surface.

- Carefully read the instruction manual and battery charge from the manufacturer, prior to its
charge.

- Replace the network cable, repair and maintenance staff should be given only a qualified
service center.

- Do not charge defective batteries. This will lead to damage to the machine. To exclude the
loss of charging current and sparks before charging well you clean the battery terminals of
the oxide film.

- Do not leave your charger plugged on your car when you start it. It can break the fuse.

- Do not use your charger like an auxiliary power supply.

- It is forbidden to pull up current from the battery when the battery is connected to the
charger.

Safety perationo

WARNING!BEFORE USING THECHARGER READ THEINSTRUCTION
MANUAL CAREFULLY!FOR QUALIFIED AND SPECIALLY TRAINED PERSONS
ONLY AFTER PROPERREADING OF THISMANUALIS ALLOWED TO USEAND TO
MAINTAINTHIS DEVICE.

The detailed description, safety rules and all required information necessary for proper operation
and maintenance of FUBAG charger are provided below. Keep this instruction manual by charger
and refer to it by any doubts concerning safety operation, maintenance storage and handling of
FUBAG charger.

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2. Technical pecificationss

The manufacturer reserves the right to.change the manual's content or function without
preliminary notification ofthe users

Before the workbeginning it isnecessary to checkup carefully:

- Be sure to check that your battery charger designed to charge the battery of such capacity (Amp­hours), see Specifications.

- Check the fuse. When replacing fuses, use only the original, the corresponding power of this
machine.

- Before connecting, make sure that the voltage is correct voltage for 220 +10% V. Connect the
device to beperformed by specialistswho have appropriatequalifications.

- Remove the battery caps if there is, and check the level of liquid. If it is not correct, filled up with
distilled water.

- Implementation and monitoring of the charging lead, in accordance with the Regulations with
respect to chargethis battery.

SMART 130/24 SMART 225/24

Rated input voltage, V 220 220
Power, W 210 450
Voltage of a charge, V 6-12-24 6-12-24
Maximal current of a charge, A 11 22
Nominal current of a charge, A 3/7 7/10/15
Min/max capacity of the charged battery, Ah 15/130 35/225
Weight, kg 5,2 8,5

The environment temperature range, °C -10…+40 -10…+40
Relative humidity:
by 40°C

by 20°C

50%
90%

50%
90%

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3. Descriptionе

The chargers SMART100/12, SMART 180/12are designed to charge lead acid batteries with liquid

or gel electrolyte,nominal voltage from6V or 12V, and withcapacity according tothe following table:

Options:

1. Charger

2. The cables connect to the battery

3. Instruction manual

4. Packing

Your machine has been designed with a maximum of protections:

- The charge clamps are fully isolated.

- The polarity reversal and the short circuits do not cause any danger. A double fuse ensures the
protection. The replacement needs to be done manually.

- The protection against the transformer overloads or starting on the charge position is ensured
by a circuit breaker on the front panel of the machine.

- If it trips, a manual reactivation is needed.

- Thermal protection: your machine is protected by a thermostat (cooling about 1/4h). A red
indicator lights in case of overheating.

1

2

1

2

3

4

7

5

6

3

4

5

6

1.

2.

3.

4.

.7

Orange indicator for charge: switch on
and blinks according to charge state
Green indicator for charge end:

switch on when battery is charged
Battery voltage selector +
forced starting (5 sec)
Battery capacity selector

5. Indicators for battery voltage

6. Indicators of battery capacity
SOS Recovery: indicator
battery to regenerate

SMART 130/24

SMART 225/24

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minimum maximum

SMART 130/24

15 Ah 130 Ah

SMART 225/24

35 Ah 225 Ah

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4. Connection and Operating mode

Batteries combination

Connection and operating

Function “Forced Charge”

Ensure that thecorrect sequence isfollowed.
Precaution: Check electrolytelevel if possibleand fill ifnecessary before charging.

Plug the charger into the mains (220 V). Indicators 5 and 6 which correspond to the last stored

data switch on(see Troubleshooting- Symptom 6).

Select your battery voltage (6V, 12V, 24V) accordingto the indications written on your battery orto

the coupling done.(in series orparallel see).

Choose the capacityof your battery. The chargerwill select thecharging current automatically.
Connect the clamps:Red clamp onthe battery “+”and black clampon the “–“.

Charger starts charging automatically and will indicate after 30 seconds if the battery needs the
de-sulphation process. Theindicators 1 and2 indicate thecharge state ofyour battery.
During a power cut, charger stores the charge state (except in «SOS Recovery» mode), so the
charge can continueafter the powercut.

When the batteryis charged, unplugthe power cable.

Unplug the clampsor the batteryconnector.

If the battery is heavily discharged (very low voltage), the charge will not start automatically. The
charge indicator 1 does not switch on. The battery voltage indicators 5, and capacity 6 switch on. In
this case, select the voltage and the charge current then press the battery voltage button 3 for 5
seconds to start a «forced charge». The orange indicator 1 will switch on when the button is
released. If noindicators switch on, your battery is unrecoverable.

1.

2.

3.

4.

5.

6.

7.

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“SOS RECOVERY” Function (availablefor SMART 225/24)

If the SOS Recovery indicator 7 flashes when a battery is connected, this indicates that your battery
is deeply discharged,and sulphation hasstarted.
The «SOS Recovery» function delivers a specific charging curve for between 24 to 48 hours to
regenerate the battery.
To activate this function follow the steps below:

1. The vehiclebattery MUST BE DISCONNECTED (overvoltage danger).

2. Connect chargerto the mains

3. Select chargingvoltage

4. Activate «SOS Recovery» by pressing button4 for 5 seconds until the indicator 7 switches on (the
indicators 6 willflash).

5. Connect thecharger clamps tothe battery.

6. The greenindicator 2 willsignify the endof the charge.

5. Troubleshooting

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ANOM ALIES CAUSES REME DIES

You have not selected the right

battery voltage.

- Disconnect charger from the battery, but
keep the charger connected to the mains.

- Select the right voltage

- Re-connect the charger to the battery

The charge indicator «orange»

does not switch on.

The battery voltage indicator 5

flashes after one minute of charge

The battery is unrecoverable Replace the battery

Your battery has short circuited. Replace the battery.

Aconsumerislefton

(eg : Headlights)

Turn off the consumer, disconnect and then

re-connect the clamps, re-start the charge

The charger is being used as power

supply to offset big consumers

connected to the battery.

Normal behaviour of the charger in this

use. The indicator which indicates the

charge end cannot switch on.

The battery has a higher capacity

(Ah) than the charger’s capability.

The charge time will be abnormally long. If

possible use a more powerful charger

You have selected a battery

capacity (Ah) lower than the one

indicated on your battery

Choose the correct capacity as indicated

on your battery.

The battery capacity indicator 6

flashes.

The battery voltage does not rise.

The battery is damaged

Replace the battery

Polarities + and – have been

reversed

Put the red clamps on + and black clamps

on -

The Clamp connection is bad

Wash the terminals and re-connect the

clamps.

The battery is heavily discharged

Use the «forced charge» function (see

procedure on previous page)

When the battery is connected:

The orange indicator for charge 1

does not switch on

The battery voltage indicator 5

and capacity indicator 6 switch on.

The fus e has blo wn

Unplug the charger from the power source.

Disconnect the c lamps from the battery.

Replace the fuse.